TL*THE CONTACT OWNS A 2008 KAWASAKI KL650E MOTORCYCLE. THE CONTACT RECEIVED A RECALL NOTICE FOR NHTSA CAMPAIGN ID NUMBER 09V059000 (ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE) AND CALLED THE DEALER TO HAVE THE VEHICLE REPAIRED. HE WAS INFORMED BY A TECHNICIAN THAT THE REPAIR CONSISTED OF REMOVIN…
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TL*THE CONTACT OWNS A 2008 KAWASAKI KL650E MOTORCYCLE. THE CONTACT RECEIVED A RECALL NOTICE FOR NHTSA CAMPAIGN ID NUMBER 09V059000 (ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:MANIFOLD/HEADER/MUFFLER/TAIL PIPE) AND CALLED THE DEALER TO HAVE THE VEHICLE REPAIRED. HE WAS INFORMED BY A TECHNICIAN THAT THE REPAIR CONSISTED OF REMOVING THE PAINT FROM THE MUFFLER MOUNT TABS AND REPLACING THE MOUNT BOLTS, NUT, AND WASHER. AS A PROFESSIONAL TECHNICIAN HIMSELF, THE CONTACT WAS CONCERNED THAT THE REMOVAL OF THE PAINT WOULD INEVITABLY LEAD TO RUST FAILURES. THE VEHICLE HAS NOT YET BEEN REPAIRED ACCORDING TO THE RECALL. THE MANUFACTURER DID NOT ASSIST. THE FAILURE AND CURRENT MILEAGES WERE 4,584.
NHTSA ODI #10260966
Mileage unknown · May 6, 2008
Engine And Engine CoolingPower TrainVisibility
TL*THE CONTACT OWNS A 2008 KAWASAKI VERSYS KL650E. WHILE DRIVING 40 MPH OR MORE, THE WIND PUSHES THE LEFT AND RIGHT EXTERIOR MIRRORS (SPECIFICALLY THE RIGHT MIRROR) TOWARDS HIM. THE CONTACT CANNOT SEE ANYONE IN THE REAR. HE ATTEMPTED TO ADJUST THE MIRROR WHILE DRIVING, BUT NEARLY CRASHED. THE VEHICLE ALSO MADE A POPPING SOUN…
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TL*THE CONTACT OWNS A 2008 KAWASAKI VERSYS KL650E. WHILE DRIVING 40 MPH OR MORE, THE WIND PUSHES THE LEFT AND RIGHT EXTERIOR MIRRORS (SPECIFICALLY THE RIGHT MIRROR) TOWARDS HIM. THE CONTACT CANNOT SEE ANYONE IN THE REAR. HE ATTEMPTED TO ADJUST THE MIRROR WHILE DRIVING, BUT NEARLY CRASHED. THE VEHICLE ALSO MADE A POPPING SOUND WHEN THE GEARS WERE SWITCHED. HE WAS INITIALLY INFORMED THAT A CHAIN WAS LOOSE. THE DEALER TIGHTENED THE CHAIN, BUT THE FAILURE STILL PERSISTS. WHEN THE VEHICLE WAS TAKEN BACK TO THE DEALER, THEY STATED THAT THE FAILURE WAS NORMAL. ON THE SECOND TRIP TO THE DEALER, THE CONTACT WAS INFORMED THAT HE WOULD BE RESPONSIBLE FOR REPAIRING THE MIRRORS. THE CURRENT MILEAGE WAS 1,000 AND THE FAILURE MILEAGE WAS 0. UPDATED 5/20/08 *CN THE CONSUMER STATED WHEN THE MOTORCYCLE IS HOT, SMOKE EMITS FROM THE ENGINE.
KAWASAKI IS RECALLING 16,167 MY 2008-2009 KLR 650 (KL650E8F/L, KL650E9F/L) MOTORCYCLES. WIRES IN THE WIRING HARNESS MIGHT BE DAMAGED DUE TO RUBBING CONTACT WITH A PORTION OF THE MOTORCYCLE FRAME.
Consequence & remedy
Consequence: THIS COULD RESULT IN LOSS OF ELECTRICAL POWER TO THE ENGINE CREATING A RISK OF A CRASH RESULTING IN INJURY OR DEATH.
Remedy: DEALERS WILL INSPECT AND IF NECESSARY REPLACE THE MAIN WIRING HARNESS FREE OF CHARGE. THE RECALL BEGAN ON FEBRUARY 24, 2009. OWNERS MAY CONTACT KAWASAKI AT 866-802-9381.
KAWASAKI IS RECALLING 16,167 MY 2008-2009 KLR 650 (KL650E8F/L, KL650E9F/L) MOTORCYCLES. THE MUFFLER ASSEMBLY IS SECURED TO THE FRAME OF THE MOTORCYCLE BY TWO BOLTS. IT IS POSSIBLE THAT HEAT EXPANSION CYCLES OF THE MUFFLER, COMBINED WITH VIBRATION FROM VEHICLE OPERATION MAY CAUSE LOOSENING OF THE MUFFLER MOUNTING BOLTS.
Consequence & remedy
Consequence: IF THE BOLTS LOOSEN COMPLETELY, IT IS POSSIBLE FOR THE MUFFLER TO SEPARATE FROM THE MOTORCYCLE, CREATING A RISK OF A CRASH RESULTING IN INJURY OR DEATH.
Remedy: DEALERS WILL REMOVE THE PAINT FROM THE MUFFLER MOUNT TABS AND REPLACE THE MOUNT BOLTS, NUT, AND WASHER FREE OF CHARGE. THE RECALL BEGAN ON FEBRUARY 23, 2009. OWNERS MAY CONTACT KAWASAKI AT 866-802-9381.
ON CERTAIN MOTORCYCLES, INSUFFICIENT TIGHTENING OF THE MUFFLER MOUNTING BOLTS COULD ALLOW THE BOLTS TO LOOSEN.
Consequence & remedy
Consequence: IF THE BOLTS LOOSEN COMPLETELY, IT IS POSSIBLE FOR THE MUFFLER TO SEPARATE FROM THE MOTORCYCLE AND CREATE THE POTENTIAL FOR A CRASH.
Remedy: DEALERS WILL TIGHTEN TWO MUFFLER MOUNTING BOLTS TO THE PROPER TORQUE FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 22, 2007. OWNERS MAY CONTACT KAWASAKI AT 1-866-802-9381.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
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2008 Kawasaki KL650E Problems, Complaints & Recalls | Skip That Year