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2002 Hyundai Santa Fe

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2002 Hyundai Santa Fe do not stand out strongly from the model-year median of 212.5.

About this comparison →

When problems were reported

Mileage at the reported incident

128 reports with mileage · 37 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Suspension. Review the 59 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 17 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Steering. Review the 16 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

9 crash reports2 fire reports6 injury reports

What owners actually said

165 reports
145,000 miles · Oct 24, 2008
Suspension

WE FOUND THAT BOTH REAR TRAILING ARMS WE COMPLETELY RUSTED THROUGH. WE HAD TO GET THEM BOTH REPLACED BY THE DEALER FOR $650 A PIECE. THE OLD PARTS WERE DISCARDED BY THE HYUNDAI DEALER. THE DEALER THINKS THIS IS NORMAL WARE AND TARE ON AN 2002 VEHICLE. THE PROBLEM THAT I HAVE IS THAT THE REAR TRAILING ARMS ARE A MAJOR SUSPENSION…

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WE FOUND THAT BOTH REAR TRAILING ARMS WE COMPLETELY RUSTED THROUGH. WE HAD TO GET THEM BOTH REPLACED BY THE DEALER FOR $650 A PIECE. THE OLD PARTS WERE DISCARDED BY THE HYUNDAI DEALER. THE DEALER THINKS THIS IS NORMAL WARE AND TARE ON AN 2002 VEHICLE. THE PROBLEM THAT I HAVE IS THAT THE REAR TRAILING ARMS ARE A MAJOR SUSPENSION COMPONENT. FIFTY PERCENT OF THE VEHICLE WEIGHT RESIDES ON THESE COMPONENTS. HYUNDAI SHOULD HAVE BUILD THEM WITH HIGHEST QUALITY IN MIND. MY OPINION THE REAR TRAILING ARMS SHOULD HAVE LASTED LONGER THEN THE FENDER ON THE CAR. THEIR WAS NO EVENT LEADING UP TO THE SUSPENSION PROBLEM. ONE DAY THE CAR FELT LIKE THE WHEEL ALIGNMENT WAS OUT. THE VEHICLE WAS VERY HARD TO HANDLE ON THE ROAD. WE THEN ARRANGED FOR THE CAR TO GET A WHEEL ALIGNMENT. THEY SAID THAT THEY COULDN'T DO A ALIGNMENT BECAUSE THEIR IS A SUSPENSION PROBLEM WITH THE REAR TRAILING ARMS. THEY ALSO INFORMED US THAT THE CAR IS NOT SAFE AND TO BRING IT TO A DEALER TO GET FIXED. I FEEL THIS COULD HAVE BEEN A FATAL ACCIDENT!!! *TR

NHTSA ODI #10246611

62,000 miles · Oct 7, 2008
Power Train

I BOUGHT A 2002 HYUNDAI SANTA FE, STANDARD 5-SPEED. SINCE THAT TIME I HAVE HAD TO REPLACE THE CLUTCH TWICE. NOW I AM REPLACING IT AGAIN AS IT WAS DAMAGED BY THE FLY WHEEL. A NEW FLY WHEEL COSTS $1500.00. I HAVE MADE EXTENSIVE EFFORTS TO FIND A USED ONE. MOST OF THE SALVAGE YARDS TELL ME THAT THEY DON'T HAVE ONE BECAUSE IT I…

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I BOUGHT A 2002 HYUNDAI SANTA FE, STANDARD 5-SPEED. SINCE THAT TIME I HAVE HAD TO REPLACE THE CLUTCH TWICE. NOW I AM REPLACING IT AGAIN AS IT WAS DAMAGED BY THE FLY WHEEL. A NEW FLY WHEEL COSTS $1500.00. I HAVE MADE EXTENSIVE EFFORTS TO FIND A USED ONE. MOST OF THE SALVAGE YARDS TELL ME THAT THEY DON'T HAVE ONE BECAUSE IT IS A FREQUENT PROBLEM AND EVERYONE IS LOOKING FOR ONE. MY MECHANIC TELLS ME MOST FLY WHEELS ARE MOUNTED TO THE ENGINE AND DON'T HAVE THIS PROBLEM. ALSO MOST FLY WHEELS COST UNDER $100.00, SO MOST WARRANTIES DO NOT COVER THE FLY WHEEL. IT SEEMS THIS IS A MANUFACTURING PROBLEMS SINCE IT HAPPENS FREQUENTLY. *TR

NHTSA ODI #10244675

102,016 miles · Jul 20, 2008
Visibility

THE FAN SPEED SWITCH FOR THE BLOWER MOTOR INSIDE THE VEHICLE HAS FAILED FOR THE SECOND TIME. IT FIRST STARTED A WEEK BEFORE CHRISTMAS IN DECEMBER OF 2007, I CAME OUT OF THE STORE STARTED THE CAR AND THE BLOWER WOULDN'T CAME ON FOR THE HEATER. I HAD TO JIGGLE THE SWITCH FOR THE FAN SPEED CONTROL TO GET THE BLOWER TO COME ON, IT W…

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THE FAN SPEED SWITCH FOR THE BLOWER MOTOR INSIDE THE VEHICLE HAS FAILED FOR THE SECOND TIME. IT FIRST STARTED A WEEK BEFORE CHRISTMAS IN DECEMBER OF 2007, I CAME OUT OF THE STORE STARTED THE CAR AND THE BLOWER WOULDN'T CAME ON FOR THE HEATER. I HAD TO JIGGLE THE SWITCH FOR THE FAN SPEED CONTROL TO GET THE BLOWER TO COME ON, IT WORKED FOR AWHILE, BUT IT FAILED COMPLETELY. I HAD NO WARNING AT ALL, THE FAN SPEED BLOWER SWITCH JUST STOPPED WORKING. I WENT TO THE DEALER AND BOUGHT THE PART FOR $20.57, IT WAS WORKING FINE AND THEN ON 7/19/2008 I CAME OUT OF THE STORE STARTED THE CAR, I ENGAGED THE AIR CONDITIONER AND IT HAPPENED AGAIN. NOW I AM GOING TO HAVE TO GO BACK TO THE DEALER AND BUY THIS PART AGAIN. I CANNOT UNDERSTAND HOW A SIMPLE FAN SPEED CONTROL SWITCH CAN FAIL IN 7 MONTHS. IT IS VERY ANNOYING TO GO THROUGH THIS. I HOPE THAT HYUNDAI CAN HELP ME WHEN I GO BACK TO THE DEALER. *TR

NHTSA ODI #10235032

Mileage unknown · Jul 7, 2008
Engine And Engine Cooling

THERE WERE NO EVENTS LEADING UP TO THE FAILURE. IT WAS SUDDEN, AND CAUSED COMPLETE SHUT DOWN OF THE ENGINE ON A BUSY HIGHWAY DURING A BUSY TIME OF DAY. WE WERE TOLD BY HYUNDAI THAT THE 6 CYLINDER HAS A RECALL AGAINST THE CRANKSHAFT POSITION SENSOR, BUT THE 4 CYLINDER WHICH WE OWN DON'T HAVE THE RECALL, YET THE SAME PART FAILED…

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THERE WERE NO EVENTS LEADING UP TO THE FAILURE. IT WAS SUDDEN, AND CAUSED COMPLETE SHUT DOWN OF THE ENGINE ON A BUSY HIGHWAY DURING A BUSY TIME OF DAY. WE WERE TOLD BY HYUNDAI THAT THE 6 CYLINDER HAS A RECALL AGAINST THE CRANKSHAFT POSITION SENSOR, BUT THE 4 CYLINDER WHICH WE OWN DON'T HAVE THE RECALL, YET THE SAME PART FAILED CAUSING THE SAME ENGINE SHUTDOWN. I SEE THE 6 CYLINDER RECALL ON YOU WEBSITE. SO FAR, AS OF THE TIME OF WRITING THIS EMAIL AND A WEEK OF THE CAR IN THE HYUNDAI DEALERSHIP, THERE HAS BEEN NO REPAIR, AND MY MOM IS STILL WITHOUT A CAR. THEY ARE MAKING HER PAY THE LABOR CHARGE FOR THE REPAIR, AND CONTINUE WITH EXCUSES AS TO WHY THE CAR HASN'T BEEN FIXED YET. *TR

NHTSA ODI #10233460

Mileage unknown · Jun 18, 2008
Power Train

WITH REGARDS THE TRANSMISSION OF THE SUV HYUNDAI SANTA FE 2002 AND IT HAS BEEN 4 WEEKS STILL ON THE DEALER SHOP AND NO EXTRA RENTAL CAR PROVIDED AFTER 4 WEEKS THAT'S BEEN,JUST WANTS TO FIND OUT IF IT PART OF THE RECALL VEHICLE. IF WE DIDN'T NOTICE ANYTHING , WHO KNOWS COULD IT HAPPEN IF WE'RE DRIVING ON THE HIGHWAY AND THE TRA…

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WITH REGARDS THE TRANSMISSION OF THE SUV HYUNDAI SANTA FE 2002 AND IT HAS BEEN 4 WEEKS STILL ON THE DEALER SHOP AND NO EXTRA RENTAL CAR PROVIDED AFTER 4 WEEKS THAT'S BEEN,JUST WANTS TO FIND OUT IF IT PART OF THE RECALL VEHICLE. IF WE DIDN'T NOTICE ANYTHING , WHO KNOWS COULD IT HAPPEN IF WE'RE DRIVING ON THE HIGHWAY AND THE TRANSMISSION START TO FALL OUT. PLEASE LET US KNOW IF THIS CONSIDER AS A RECALL, THANK YOU ... *TR

NHTSA ODI #10231538

96,000 miles · Jun 2, 2008
Engine And Engine Cooling

MY 2002 HYUNDAI SANTA FE STALLED IN THE MIDDLE OF TRAFFIC SEVERAL TIMES. I TOOK IT TO THE DEALERSHIP AND EXPLAINED WHAT HAPPENED. THEY CALLED ME AND SAID I HAVE A BAD CRANKSHAFT POSITIONING SENSOR. I NOTICED THAT THERE WAS A RECALL FOR 2002 SANTA FE FOR THIS SAME PROBLEM. BUT WHEN I TOLD THEM THAT , THEY RESPONDED WITH MY VIN # …

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MY 2002 HYUNDAI SANTA FE STALLED IN THE MIDDLE OF TRAFFIC SEVERAL TIMES. I TOOK IT TO THE DEALERSHIP AND EXPLAINED WHAT HAPPENED. THEY CALLED ME AND SAID I HAVE A BAD CRANKSHAFT POSITIONING SENSOR. I NOTICED THAT THERE WAS A RECALL FOR 2002 SANTA FE FOR THIS SAME PROBLEM. BUT WHEN I TOLD THEM THAT , THEY RESPONDED WITH MY VIN # NOT BEING ATTACHED TO A RECALL. I AM VERY UPSET ABOUT THIS. I FEEL THIS IS A HUGE SAFETY CONCERN, WHAT IF SOMETHING BAD HAPPENED DURING TRAFFIC WHEN MY CAR STALLED. THE COMPANY SHOULD WARRANTY THIS ISSUE, BUT THEY WON'T. *TR

NHTSA ODI #10229660

50,744 miles · May 29, 2008
Service Brakes, Hydraulic

TL*THE CONTACT OWNS A 2002 HYUNDAI SANTA FE. ON MAY 27, 2008, WHILE DRIVING BETWEEN 1-20 MPH, THE ABS LIGHT ILLUMINATED AND THE VEHICLE WOULD NOT STOP. THE CONTACT WAS ABLE TO AVOID CRASHING SEVERAL TIMES BY APPLYING THE HAND BRAKE. ON JUNE 17, 2005, SHE TOOK THE VEHICLE TO THE DEALER FOR NHTSA CAMPAIGN ID NUMBER 04V131000 (S…

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TL*THE CONTACT OWNS A 2002 HYUNDAI SANTA FE. ON MAY 27, 2008, WHILE DRIVING BETWEEN 1-20 MPH, THE ABS LIGHT ILLUMINATED AND THE VEHICLE WOULD NOT STOP. THE CONTACT WAS ABLE TO AVOID CRASHING SEVERAL TIMES BY APPLYING THE HAND BRAKE. ON JUNE 17, 2005, SHE TOOK THE VEHICLE TO THE DEALER FOR NHTSA CAMPAIGN ID NUMBER 04V131000 (SERVICE BRAKES, HYDRAULIC:ANTILOCK:CONTROL UNIT/MODULE); HOWEVER, THEY COULD NOT DUPLICATE THE FAILURE IN THE 2002 MODEL. THE MANUFACTURER ADVISED HIM TO TAKE THE VEHICLE BACK TO THE DEALER FOR A DIAGNOSIS. THE CONTACT WILL TAKE THE VEHICLE BACK TO THE DEALER. THE FAILURE MILEAGE WAS 50,744 AND CURRENT MILEAGE WAS 115,864.

NHTSA ODI #10229227

Mileage unknown · May 8, 2008
Tires

THE TIRES ON OUR VEHICLE ARE FAILING. THEY ARE PROSPECTOR BRAND TIRES, SIZE 225 70 16; DOT BF 5CF9CC 4404 (3 TIRES) AND DOT BF 5CF9CC 3604 (1 TIRE). IN THE 3 YEARS WE HAVE OWNED THESE TIRES WE HAVE ALWAYS HAD DIFFICULTY KEEPING THEM BALANCED. THE TIRES HAVE LESS THAN 20,000 MILES ON THEM, AND HAVE SIGNIFICANT TREAD LIFE REMAININ…

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THE TIRES ON OUR VEHICLE ARE FAILING. THEY ARE PROSPECTOR BRAND TIRES, SIZE 225 70 16; DOT BF 5CF9CC 4404 (3 TIRES) AND DOT BF 5CF9CC 3604 (1 TIRE). IN THE 3 YEARS WE HAVE OWNED THESE TIRES WE HAVE ALWAYS HAD DIFFICULTY KEEPING THEM BALANCED. THE TIRES HAVE LESS THAN 20,000 MILES ON THEM, AND HAVE SIGNIFICANT TREAD LIFE REMAINING. OVER THE YEARS WE HAVE HAD TO REBALANCE THEM FREQUENTLY (ABOUT 7 TIMES, MOST RECENTLY LESS THAN 1000 MILES AGO). AT THE LAST BALANCING, THE MECHANIC SAID THAT THERE WERE BULDGES APPEARING IN THE TIRES, INDICATING TO HIM THAT THE TIRES WERE EXPERIENCING MULTIPLE PLY SEPARATIONS. NOW, ONCE AGAIN, THE TIRES ARE SHIMMYING ALMOST UNCONTROLLABLY AT EXPRESSWAY SPEED; LESS SO AT SPEEDS BELOW 40 MPH, BUT STILL SHAKING. USING THE INTERNET, I FOUND THAT PROSPECTOR TIRES HAD BEEN RECALLED BY THEIR MANUFACTURER, BF GOODRICH, ONCE BEFORE. I CALLED BF GOODRICH (AT 1-877-788-8899) AND WAS TOLD THEY HAD ABSOLUTELY NO INFORMATION ON THE PROSPECTOR TIRES, OTHER THAN THAT THEY WERE MANUFACTURED IN THE SAME PLANT THAT MAKES BF GOODRICH TIRES. THE CUSTOMER SERVICE REPRESENTATIVE CHECKED SEVERAL TIMES WITH HER SUPERVISOR, RETURNING EACH TIME SAYING THAT BF GOODRICH HAD NO RESPONSIBILITY AT ALL RELATING TO THESE TIRES OR THIS ISSUE. I BELIEVE THESE TIRES ARE UNSAFE TO USE AND WILL BE REPLACING THEM WITHIN A WEEK. *TR

NHTSA ODI #10227080

73,299 miles · Feb 14, 2008
Power Train

HI I WENT TO MY HYUNDAI DEALER TODAY FOR WHAT APPEARED TO BE A RE-OCCURRING FLUID LEAK ON THE TRANSFER CASE SEAL, FRONT PASSENGER SIDE OF THE VEHICLE. I WAS TOLD THIS TIME THAT THE LEAK WAS CAUSED BY A VENT TUBE LOCATED AT THE TRANSFER CASE. THE TECHNICAL SERVICE BULLETIN REFERENCED BY THE SERVICE ADVISOR STATES THAT THE FL…

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HI I WENT TO MY HYUNDAI DEALER TODAY FOR WHAT APPEARED TO BE A RE-OCCURRING FLUID LEAK ON THE TRANSFER CASE SEAL, FRONT PASSENGER SIDE OF THE VEHICLE. I WAS TOLD THIS TIME THAT THE LEAK WAS CAUSED BY A VENT TUBE LOCATED AT THE TRANSFER CASE. THE TECHNICAL SERVICE BULLETIN REFERENCED BY THE SERVICE ADVISOR STATES THAT THE FLUID WILL ONLY APPEAR DURING VERY COLD TEMPERATURES. THIS SEEMS TO BE WHAT IS HAPPENING RIGHT NOW ,WITH MY VEHICLE. MY ISSUE IS THAT IN ORDER TO STOP THIS FLUID LEAK,THE DEALER TELLS ME THAT THE TRANSFER CASE VENT TUBE NEEDS TO BE REPLACED WITH A REDESIGNED UNIT. I AM ALSO TOLD THAT THIS NEW UNIT WILL NOT BE REPLACED UNDER THE POWER TRAIN WARRANTY. I ASKED WHY NOT?? IF THIS IS A DESIGN FLAW ON HYUNDAI'S PART ,HYUNDAI SHOULD RECALL THE AFFECTED VEHICLES AND INSTALL THE NEW VENT TUBE UNIT AT THERE COST,NOT THE CONSUMERS'. I WOULD LIKE TO KNOW WHY I SHOULD HAVE TO PAY $224.32 PARTS AND LABOR TO CORRECT AN ISSUE THAT IS DEFINITELY A DESIGN FLAW THAT OCCURRED FROM HYUNDAI. PLEASE RESPOND ACCORDINGLY KENNETH JOHN BASTA *TR

NHTSA ODI #10218074

Mileage unknown · Feb 4, 2008
Seat Belts

ON 2/2/08, I PURCHASED A REPLACEMENT SEAT BELT ASSEMBLY FOR MY 2002 HYUNDAI SANTA FE FROM BUTLER HYUNDAI (INDIANAPOLIS, IN. 317-848-4200). LABEL ON BELT STATES: SEAT BELT PART NO. 89810-26 500 YD, DATED 11/09/06. THE SEAT BELT DID NOT COME WITH ANY INSTALLATION INSTRUCTIONS. I ASKED ANGELA, AT THE PARTS DESK, WHERE THE…

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ON 2/2/08, I PURCHASED A REPLACEMENT SEAT BELT ASSEMBLY FOR MY 2002 HYUNDAI SANTA FE FROM BUTLER HYUNDAI (INDIANAPOLIS, IN. 317-848-4200). LABEL ON BELT STATES: SEAT BELT PART NO. 89810-26 500 YD, DATED 11/09/06. THE SEAT BELT DID NOT COME WITH ANY INSTALLATION INSTRUCTIONS. I ASKED ANGELA, AT THE PARTS DESK, WHERE THEY WERE. SHE SAID SHE DID NOT KNOW. I MENTIONED THAT ACCORDING TO THE NHTSA, ALL SEAT BELT ASSEMBLIES ARE REQUIRED TO COME WITH INSTRUCTIONS. I ASKED FOR THE SUPERVISOR. SHE CAME BACK AND SAID THAT THE SUPERVISOR WAS BUSY, AND HE WAS NOT AWARE OF WHAT I WAS TALKING ABOUT. I ASKED IF THERE WAS SOMETHING IN THE SERVICE CENTER THAT SHE COULD GIVE ME, OR MAKE A COPY OF FOR ME. SHE SAID NO. SHE SAID I COULD GO TO HYUNDAI ONLINE, OR CALL TECHNICAL SUPPORT. SHE DID NOT GIVE ME A PHONE NUMBER OR WEB SITE INSTRUCTIONS. BEFORE PURCHASING THE SEAT BELT, I SPOKE TO CLAUDIA KOVELL OF NHTSA (PHONE: 202-366-5293). SHE STATED THAT TO BE IN COMPLIANCE, ALL SEAT BELT ASSEMBLIES NEED TO COME WITH INSTRUCTIONS. *TR

NHTSA ODI #10216888

Official recalls

4

14V435000 · Suspension:front:springs:coil Springs

Jul 18, 2014

Hyundai Motor Company (Hyundai) is recalling certain model Year 2001-2006 Santa Fe vehicles manufactured from March 31, 2000, through February 15, 2006, that are registered and operated, or which were originally sold and registered, in the following 20 “salt belt" states and the District of Columbia: Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, and Wisconsin. The affected vehicles may experience front coil spring corrosion from road salt, causing the coil spring to fracture and make contact with the tire.

Consequence & remedy

Consequence: If the front coil spring fractures due to corrosion it could cause the coil spring to make contact with the tire, possibly puncturing the tire and increasing the risk of a vehicle crash.

Remedy: Hyundai will notify owners, and dealers will inspect and if necessary replace the coil spring, free of charge. The recall began on October 24, 2014. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 124.

09V123000 · Suspension:rear

Apr 16, 2009

HYUNDAI IS RECALLING 83,355 MY 2001-2003 SANTA FE VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. ROAD SALT APPLIED IN THESE JURISDICTIONS DURING THE WINTER MONTHS MAY RESULT IN PROGRESSIVE, INTERNAL CORROSION OF THE REAR TRAILING ARMS, WHICH COULD LEAD TO THINNING OR PERFORATION OF THE REAR TRAILING ARM STEEL. OWNERS MAY SEE OR FEEL SLIGHT TO MODERATE CHANGES IN VEHICLE OPERATION WHICH WILL INCREASE IF THE VEHICLE IS NOT REPAIRED. THESE CHANGES INCLUDE A LOWERING OF VEHICLE HEIGHT THAT CAN LEAD TO TIRE MISALIGNMENT AND STEERING PULL. OWNERS MAY ALSO NOTICE A CREAKING SOUND.

Consequence & remedy

Consequence: IF THE CORROSION IS ALLOWED TO PROGRESS, THE REAR TRAILING ARM MAY FRACTURE WHILE DRIVING, THEREBY INCREASING THE RISK OF A VEHICLE CRASH.

Remedy: DEALERS WILL INSPECT THE REAR TRAILING ARMS FOR INTERNAL CORROSION DAMAGE. IF SPECIFIED LEVELS OF CORROSION DAMAGE ARE FOUND, THE REAR TRAILING ARMS WILL BE REPLACED. REAR TRAILING ARMS THAT DO NOT REQUIRE REPLACEMENT WILL HAVE DRAINAGE HOLES ADDED AND WILL BE TREATED WITH RUST-PROOFING MATERIAL TO ARREST THE CORROSION PROCESS. INSPECTION, TREATMENT AND REPLACEMENT PROCEDURES WILL BE CONDUCTED AT NO COST TO OWNERS. THE RECALL IS EXPECTED TO BEGIN DURING MAY 2009. OWNERS MAY CONTACT THE HYUNDAI CUSTOMER ASSISTANCE CENTER AT 1-800-633-5151.

03V520000 · Equipment:other:labels

Dec 18, 2003

CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

Consequence & remedy

Consequence: THE TIRE PRESSURE LABELS DO NOT CONTAIN THE INFORMATION REQUIRED BY THE STANDARD.

Remedy: OWNERS WILL BE PROVIDED WITH A CORRECT LABEL AND INSTALLATION INSTRUCTIONS. OWNER NOTIFICATION BEGAN ON OCTOBER 29, 2003. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.

03V030000 · Electrical System:starter Assembly

Jan 2, 2003

ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH 2.7 LITER V-6 ENGINES, IMPROPERLY MANUFACTURED CRANKSHAFT POSITION SENSORS (CPS) WERE INSTALLED. THE CPS CASES WERE IMPROPERLY MANUFACTURED AND DID NOT MEET DIMENSIONAL SPECIFICATIONS. INTERNAL GAPS WITHIN THE CASES ALLOWED EPOXY TO CONTACT THE PRINTED CIRCUIT BOARD, WHICH RESULTED IN CRACKING OF THE PRINTED CIRCUIT BOARD CAPACITOR.

Consequence & remedy

Consequence: A DAMAGED CPS CAPACITOR COULD RESULT IN ENGINE STALLING.

Remedy: DEALERS WILL REPLACE THE CPS. OWNER NOTIFICATION BEGAN ON MARCH 10, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT HYUNDAI AT 1-800-829-9956.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA08023 · Rear Trailing Arm Corrosion Failure

Opened Oct 28, 2008 · Closed Apr 17, 2009

Status: closed (inferred from source dates) · Suspension; Suspension:rear

IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.

Additional source detail variants (2)

Suspension

IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.

Suspension:rear

IN A LETTER DATED APRIL 14, 2009, HYUNDAI-KIA AMERICA TECHNICAL CENTER, INC (HYUNDAI) NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL OF APPROXIMATELY 85,000 MODEL YEAR (MY) 2001 THROUGH 2003 HYUNDAI SANTA FE VEHICLES MANUFACTURED PRIOR TO JANUARY 27, 2003, THAT ARE REGISTERED AND OPERATED IN THE FOLLOWING SALT BELT STATES AND THE DISTRICT OF COLUMBIA:CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, AND WISCONSIN.HYUNDAI IS RECALLING THE VEHICLES TO REMEDY A CONDITION WHERE INTERNAL CORROSION OF EITHER THE RIGHT OR LEFT REAR TRAILING ARMS MAY RESULT IN FRACTURE OF THE AFFECTED ARM WHILE DRIVING, WHICH COULD RESULT IN LOSS OF VEHICLE CONTROL AND A CRASH.THE REAR TRAILING ARMS WILL BE INSPECTED IN THE RECALLED VEHICLES USING A PROCEDURE DEVELOPED BY HYUNDAI TO MEASURE METAL THICKNESS.PARTS WITH PERFORATIONS FROM CORROSION OR WITH METAL BELOW THE SPECIFIED THICKNESS WILL BE REPLACED WITH REDESIGNED TRAILING ARMS.IF THE MINIMUM METAL THICKNESS IS MET, DRAINAGE HOLES AND AND RUST PROOFING MATERIAL WILL BE ADDED TO THE EXISTING REAR TRAILING ARMS.ALTHOUGH NOT SUBJECT COMPONENTS OF THIS INVESTIGATION, HYUNDAI NOTED IT WOULD PERFORM A SIMILAR PROCEDURE FOR THE FRONT SUBFRAMES OF THE SUBJECT VEHICLES. ODI'S ANALYSIS OF COMPLAINT DATA REVEALED THAT 99% OF ALL CONSUMER COMPLAINTS RELATED TO TRAILING ARM CORROSION WERE FROM VEHICLES EITHER ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES. SIMILARLY 92% OF THE WARRANTY CLAIMS WERE FROM VEHICLES ORIGINALLY SOLD OR OPERATED IN SALTBELT STATES.ODI IDENTIFIED 30 REAR TRAILING ARM FRACTURE INCIDENTS THROUGH ANALYSIS OF COMPLAINT AND WARRANTY INFORMATION AND CONSUMER INTERVIEWS.TWENTY-NINE (29) OF THE FRACTURE INCIDENTS INVOLVED VEHICLES IN STATES COVERED BY THE RECALL.BASED ON HYUNDAI'S DECISION TO CONDUCT A SAFETY RECALL THIS ENGINEERING ANALYSIS IS CLOSED.