2022 Hyundai Kona

The contact owns a 2022 Hyundai Kona. The contact stated that while driving 65 MPH and depressing the accelerator pedal, the vehicle failed to respond as intended. No warning lights illuminated. A dealer was contacted. The vehicle was serviced under NHTSA Campaign Number: 22V746000 (POWER TRAIN); by the owner, but the remedy failed to fix the vehicle. The contact stated that the failure had occurred after the recall repair was performed. The contact stated that the failure had occurred twice. The manufacturer was notified of the failure and informed the contact that the issue would be escalated. The failure mileage was 27,000.

COMPONENT/SYSTEM: Air Conditioning (HVAC) / Climate Control System and closed-loop refrigerant lines. The vehicle and all climate control components are available for immediate inspection. SAFETY RISK: Total loss of cooling in peak summer heat (90°F-95°F+) causes cabin temperatures to rapidly exceed 110°F. This sudden heat trapped in the vehicle caused me (the driver) acute heat exhaustion, culminating in a medical fainting episode. The vehicle regularly transports my newborn baby and toddler, subjecting them to severe heatstroke risks. Additionally, an ongoing 4-year chemical refrigerant leak inside an enclosed EV cabin creates an active toxic inhalation hazard for all passengers. DEALER CONFIRMATION: Yes. The failure has been repeatedly confirmed and documented by authorized Hyundai dealerships, including Paramus Hyundai, Garvey Hyundai, and Liberty Hyundai. Technicians repeatedly measured zero refrigerant charge/pressure, performed UV dye tests, and completed major repairs including AC line and radiator rebuilds without resolving the leak. INSPECTION HISTORY: Yes. Inspected multiple times by authorized Hyundai dealership technicians under official Corporate Case Nos #42549212, #41020884, and #23781133. WARNING LAMPS/SYMPTOMS: No dashboard warning lamps or error messages ever appeared. The only symptom was the AC suddenly blowing boiling hot air as refrigerant leaked out. This failure first appeared in Summer 2022 (shortly after vehicle purchase) and has recurred every summer for 4 consecutive years despite repeated warranty repair attempts.

The tread came off the tire on the highway causing me to crash off I 75. The tires were made 6 of 2025 and the pressure was 31.5 according to the highway patrol officer on scene. I have the paperwork for the tires I purchased at Sams Club in Cape Coral Florida on 7/29/25. The tires are less than 11 months old and this shouldn't have happened. The tread damaged multiple parts of my car.

Recall with car regarding coolant. Last year Hyundai apparently addressed; however, coolant light came on, despite coolant being full. Told by different dealership that with these issues, it needs to be checked and rechecked multiple times; otherwise, issues arise again (as in my case). Want this addressed by dealership. They are charging me a diagnostic fee of $198. Previously, when brought car in for recall work, equipment not always working.

The vehicle trunk doors pops open. This has been happening for several months. We’ve taken it to the dealership. They said that it was not covered and there has been no recall on this, but it’s still happening and it’s very dangerous. It’s happened on the freeway on the back roads at night it doesn’t matter it just when it feels like it wants to open up it beeps loudly and light comes on the dashboard as something is wrong and It will just pop open.

I purchased my 2022 Hyundai Kona on August 28, 2024, and I am the first registered owner. Only 48 days after purchase, the vehicle suddenly broke down without warning while stopped at a red light in [XXX] after traveling from [XXX] . The vehicle had to be towed. Since then, the vehicle has repeatedly experienced dangerous engine and timing-related issues despite major repairs, including an engine replacement, timing chain repairs, and multiple dealership inspections. The most dangerous incidents involve sudden power loss and large clouds of smoke while driving. On January 1, 2026, while attempting to pass a semi-truck on a multi-lane highway, the vehicle suddenly lagged, lost acceleration power, and emitted a large cloud of white smoke from the exhaust. This created an extremely unsafe situation because I was actively passing traffic at highway speeds and could have been struck by surrounding vehicles. I have also experienced these failures late at night on busy highways while traveling between [XXX] and [XXX] . In March 2026, the vehicle again emitted a large cloud of smoke and resumed lagging during acceleration. On April 23, 2026, Hyundai of Meridian informed me they personally witnessed the vehicle emit another large cloud of black smoke during test driving. These smoke events can reduce visibility for surrounding drivers and create hazardous roadway conditions. The vehicle has spent approximately 149 days in repair facilities, nearly 24% of the time I have owned it. Multiple dealerships documented timing chain slack, cam timing issues, and major engine concerns. Despite the recurring failures and safety concerns, Hyundai denied replacing the engine again and denied buying back the vehicle. I no longer feel safe operating this vehicle due to the risk of sudden power loss, engine failure, and smoke emissions while driving in traffic. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

In January 2026, my engine light illuminated and the vehicle lost power. The dealership found a sudden loss of compression across all four cylinders, requiring a total engine replacement. This occurred without warning, only two months after a routine oil change at the same facility where no issues were reported. Despite opening a case with Hyundai corporate, there has been no progress. My research indicates that while NHTSA Recall 21V301 (Safety Recall 203) specifies 2019–2021 models, the 2022 model shares the same engine design and identical reports of stalling and compression loss. My vehicle has been at the dealership for three months with no resolution. The dealership says they are running tests requested by tech line without providing documentation of the tests or the results. Although, the initial test performed indicated that it was a compression ring issue.

I found a lot of shaved metals when I did the oil change for the Gear Reduction. It made a lot of noises when driving or the wheel of fortune sounds whether the car is in Regenerative Braking. The sounds developed as time goes on but Hyundai failed to recall this issue. I found this has been an ongoing issue since 2019 when Hyundai make this Kona EV, but their engineers didn’t fix this type of issue and continue to manufacture the Kona EV with the same Gear Reduction Assembly and it caused a lot of noises with these shaving metals found in the oil changes. This is abnormal for a GRU to have so many metals found in the oil. Thus, it made a lot of noises. Now my car can’t even drive because of this. The GRU has been broken because of this issue that Hyundai didn’t even fix since 2019.