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2014 Honda CR-V

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2014 Honda CR-V do not stand out strongly from the model-year median of 400.5.

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When problems were reported

Mileage at the reported incident

396 reports with mileage · 191 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine. Review the 190 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 77 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 68 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

36 crash reports7 fire reports22 injury reports

Electrical System complaints

77 reports
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Mileage unknown · Nov 17, 2016
Electrical System

MY 2014 HONDA CRV IS EXPERIENCING SOME GRINDING NOISE UPON START UP IN THE MORNING OR WHENEVER IT IS COLD OUTSIDE. THE VEHICLE IS ALWAYS PARKED. THEN AFTER A FEW SECONDS IT GOES AWAY. IT HAS BEEN HAPPENING EVERY SINCE I PURCHASED IT IN 2014. TOOK IT INTO THE DEALER AND THEY SAID THAT IT IS KNOWN ISSUE AND HONDA IS WORKING O…

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MY 2014 HONDA CRV IS EXPERIENCING SOME GRINDING NOISE UPON START UP IN THE MORNING OR WHENEVER IT IS COLD OUTSIDE. THE VEHICLE IS ALWAYS PARKED. THEN AFTER A FEW SECONDS IT GOES AWAY. IT HAS BEEN HAPPENING EVERY SINCE I PURCHASED IT IN 2014. TOOK IT INTO THE DEALER AND THEY SAID THAT IT IS KNOWN ISSUE AND HONDA IS WORKING ON IT. IT HAS BEEN TWO YEARS NOW AND NOTHING HAS HAPPENED. I'VE HEARD THAT IT COULD THE VTC ACTUATOR. DEALER HAS TO CHECK IT ONCE AGAIN. SO MANY COMPLAINTS ABOUT THIS SAME PROBLEM. HAS NOT BEEN RESOLVED OR RESOLVED PROPERLY. I'M AFRAID IF I KEEP DRIVING IT WITH THIS HONDA KNOWN PROBLEM SOMETHING SERIOUSLY COULD GO WRONG WITH THE ENGINE.

NHTSA ODI #10926607

Mileage unknown · Oct 3, 2016
Electrical SystemUnknown Or Other

OUT OF THE BLUE, MY HONDA CR-V 2014 WON'T START, I HAVE TO JUMP IT, AND WENT TO THE AUTO PARTS STORE, GOT MY BATTERY CHECK OUT AND EVERYTHING LEVEL OF THE BATTERY CAME BACK NORMAL. LUCKY ME, IT WAS HAPPENED ON THE WEEKEND AND I HAD SOMEONE WHO HAPPENED TO BE AROUND AND HELP ME. I WAS SO AFRAID THAT IT COULD HAPPENED TO ME ANY…

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OUT OF THE BLUE, MY HONDA CR-V 2014 WON'T START, I HAVE TO JUMP IT, AND WENT TO THE AUTO PARTS STORE, GOT MY BATTERY CHECK OUT AND EVERYTHING LEVEL OF THE BATTERY CAME BACK NORMAL. LUCKY ME, IT WAS HAPPENED ON THE WEEKEND AND I HAD SOMEONE WHO HAPPENED TO BE AROUND AND HELP ME. I WAS SO AFRAID THAT IT COULD HAPPENED TO ME ANY TIME, SO I DECIDED TO BUY A NEW BATTERY. MAYBE THE CASHIER THINKING I HAD ENOUGH MONEY TO WASTE AND NOT WORRY ABOUT BURNING MY MONEY FOR UNNECESSARY THINGS. I PAID: $144.93 (TAX INCLUDED) I DON'T THINK THIS IS ACCEPTABLE FOR A 2 YEARS OLD CAR AND BATTERY TEST CAME OUT NORMAL, NOT WEAK. HOPE THIS IS NOT A MAJOR THING, BUT WHO KNOWS.

NHTSA ODI #10911380

Mileage unknown · Sep 23, 2016
Electrical SystemPower Train

EVERY 14-15 DAYS, I AM HAVING TO GET A JUMP BECAUSE THE CAR WOULD NOT START. I HAD THE BATTERY CHECKED AND WAS TOLD THAT THERE IS NOT PROBLEM WITH THE BATTERY. WHEN DRIVING THE CAR, THE CAR "SHUDDERS" WHEN APPROACHING 20 MPH AND 40MPH.

NHTSA ODI #10908883

11,265 miles · Sep 19, 2016
Electrical SystemEnginePower Train

TL* THE CONTACT OWNS A 2014 HONDA CR-V. WHILE DRIVING VARIOUS SPEEDS, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TOWED TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE COMPUTER FAILED AND NEEDED TO BE UPDATED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 11,26…

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TL* THE CONTACT OWNS A 2014 HONDA CR-V. WHILE DRIVING VARIOUS SPEEDS, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TOWED TO THE DEALER WHERE IT WAS DIAGNOSED THAT THE COMPUTER FAILED AND NEEDED TO BE UPDATED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 11,265. UPDATED 12/13/16*LJ *TR

NHTSA ODI #10907664

Mileage unknown · Aug 19, 2016
Electrical System

TL* THE CONTACT OWNS A 2014 HONDA CR-V. THE CONTACT STATED THAT THE TPMS WARNING INDICATOR ILLUMINATED ON THE INSTRUMENT PANEL. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE TIRES WERE CHECKED AND THE TPMS WARNING INDICATOR WAS DISABLED; HOWEVER, THE FAILURE RECURRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILU…

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TL* THE CONTACT OWNS A 2014 HONDA CR-V. THE CONTACT STATED THAT THE TPMS WARNING INDICATOR ILLUMINATED ON THE INSTRUMENT PANEL. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE TIRES WERE CHECKED AND THE TPMS WARNING INDICATOR WAS DISABLED; HOWEVER, THE FAILURE RECURRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS UNKNOWN.

NHTSA ODI #10897085

2,000 miles · Jun 30, 2016
Electrical System

WE BOUGHT THE CAR IN AUGUST 2014. WITHIN 2 MONTHS OF PURCHASING THE VEHICLE, THE LIGHT INDICATING THAT THE TIRES NEEDED AIR TURNED ON. WE HAD THE WHEELS INFLATED AND THE LIGHT STILL REMAINED ON. WE TOOK IT TO THE DEALER AND THEY DID SOMETHING TO MAKE THE LIGHT INDICATING THE TIRES NEEDED TO BE INFLATED TURN OFF. IN ABOUT TWO …

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WE BOUGHT THE CAR IN AUGUST 2014. WITHIN 2 MONTHS OF PURCHASING THE VEHICLE, THE LIGHT INDICATING THAT THE TIRES NEEDED AIR TURNED ON. WE HAD THE WHEELS INFLATED AND THE LIGHT STILL REMAINED ON. WE TOOK IT TO THE DEALER AND THEY DID SOMETHING TO MAKE THE LIGHT INDICATING THE TIRES NEEDED TO BE INFLATED TURN OFF. IN ABOUT TWO MONTHS AFTER THAT, THE LIGHT TURNED ON AGAIN. THE VEHICLE WAS STATIONARY AND WHEN WE TURNED ON THE IGNITION, IT HAPPENED AGAIN. THIS TIME WE HAVE IGNORED IT. SINCE WE DO NOT HAVE TIME TO BE TAKING IT INTO THE DEALER, IT REMAINS ON WHENEVER WE DRIVE THE VEHICLE. IT IS ANNOYING AND CAN BE DANGEROUS.

NHTSA ODI #10881737

Mileage unknown · Jun 24, 2016
Electrical System

SINCE WE PURCHASED THIS VEHICLE (NEW) IT MAKES PERIODIC ELECTRICAL SHORTING NOISES WHEN STARTING THE VEHICLE (TURNING THE IGNITION KEY). THERE IS OBVIOUSLY AN ELECTRICAL PROBLEM WITH THE IGNITION SWITCH. IT DOESN'T HAPPEN EVERY TIME THE VEHICLE IS STARTED, BUT MANY TIMES. OUR FAMILY IS AFRAID THE VEHICLE IS EVENTUALLY GOING TO S…

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SINCE WE PURCHASED THIS VEHICLE (NEW) IT MAKES PERIODIC ELECTRICAL SHORTING NOISES WHEN STARTING THE VEHICLE (TURNING THE IGNITION KEY). THERE IS OBVIOUSLY AN ELECTRICAL PROBLEM WITH THE IGNITION SWITCH. IT DOESN'T HAPPEN EVERY TIME THE VEHICLE IS STARTED, BUT MANY TIMES. OUR FAMILY IS AFRAID THE VEHICLE IS EVENTUALLY GOING TO SHOCK OUR HANDS - THE VEHICLE NOW HAS ABOUT 15K MILES ON IT BUT IT HAS HAPPENED SINCE THE VEHICLE CAME FROM THE DEALERSHIP.

NHTSA ODI #10876457

13,000 miles · May 4, 2016
Electrical SystemEngine

MY CR-V IS 18 MONTHS OLD AND SINCE LAST DEC. HAS THE GRINDING SOUND WHEN FIRST STARTED. THE TIRE PRESSURE SIGNAL LIGHTS UP ON OCCASION BUT WHEN TIRE PRESSURE IS CHECKED NO TIRE IS LOW. TOOK CAR TO DEALER AND THEY SAID IT COULD BE FIXED WHILE UNDER WARRANTY. HOPE SO, BUT AFTER SEEING OTHER COMPLAINTS NOT SO SURE. BOUGHT THIS …

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MY CR-V IS 18 MONTHS OLD AND SINCE LAST DEC. HAS THE GRINDING SOUND WHEN FIRST STARTED. THE TIRE PRESSURE SIGNAL LIGHTS UP ON OCCASION BUT WHEN TIRE PRESSURE IS CHECKED NO TIRE IS LOW. TOOK CAR TO DEALER AND THEY SAID IT COULD BE FIXED WHILE UNDER WARRANTY. HOPE SO, BUT AFTER SEEING OTHER COMPLAINTS NOT SO SURE. BOUGHT THIS CAR BASED ON FRIENDS RECOMMENDATIONS AND HONDA'S REPUTATION. WISH I HAD KNOWN ABOUT THIS WEBSITE PRIOR TO PURCHASE!

NHTSA ODI #10863021

6,000 miles · May 2, 2016
Electrical System

WE HAVE 4 INSTANCES WHERE WE HAVE BEEN UNABLE TO START THE CRV BECAUSE OF A LOW BATTERY PROBLEM. THIS NECESSITATED USING A JUMP STARTER TO START THE CAR. I HAVE MEASURED THE VOLTAGE WITH A MULTI METER AND AFTER DRIVING FOR A WHILE THE VOLTAGE WILL BE ABOUT 12.4 VOLTS AND THE NEXT MORNING IT WILL BE ABOUT 11.8. MY LOAD TESTER …

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WE HAVE 4 INSTANCES WHERE WE HAVE BEEN UNABLE TO START THE CRV BECAUSE OF A LOW BATTERY PROBLEM. THIS NECESSITATED USING A JUMP STARTER TO START THE CAR. I HAVE MEASURED THE VOLTAGE WITH A MULTI METER AND AFTER DRIVING FOR A WHILE THE VOLTAGE WILL BE ABOUT 12.4 VOLTS AND THE NEXT MORNING IT WILL BE ABOUT 11.8. MY LOAD TESTER INDICATED A WEAK RATING. SO OBVIOUSLY IT APPEARED TO ME THAT THE BATTERY NEEDED TO BE REPLACED UNDER WARRANTY. BOUGHT THE CAR TO HONDA SUBARU OF SANTA FE IN NM ON 4/20/16 AND DEALT WITH JAMES THE SERVICE MANAGER. HE SAID THAT THEY PERFORMED A SOFTWARE UPDATE TO REMEDY THE PROBLEM AND THAT THE BATTERY OPERATED WITHIN SPECS. UPON ARRIVING HOME, 100 MILES AWAY, THE SAME SUB STANDARD CONDITION REOCCURRED. CONTACTING JAMES WITH MY SITUATION, JAMES SAID THAT BECAUSE THE BATTERY WAS WITHIN SPECS HE WAS NOT ABLE TO REPLACE THE BATTERY. MAYBE 12.4 VOLTS IS ACCEPTABLE BECAUSE THE VEHICLE HAS BEEN DRIVEN CAUSING A SURFACE CHARGE BUT IF IT DROPS TO 11.8 OVERNIGHT SOMETHING IS ASKEW. IF THEY HAD PERFORMED A LOAD TEST THAT PROBLEM WOULD HAVE BEEN EVIDENT. WE NOW CARRY A JUMP STARTER WITH US BUT MY WIFE IS NOT ABLE TO USE IT WHICH I CONSIDER A SAFETY PROBLEM. JUDGING FROM ALL OF THE PROBLEMS ON THIS SITE, HONDA SHOULD BE MUCH MORE RESPONSIVE TO THE SAFETY AND PERFORMANCE NEEDS OF ITS CUSTOMERS. AFTER READING THESE POSTS, MOST POTENTIAL BUYERS OF HONDA PRODUCTS WOULD HAVE SERIOUS RESERVATIONS. WE TRAVEL FULL TIME IN A MOTORHOME AND WILL NEED TO HAVE THIS PROBLEM ADDRESSED AT ANOTHER DEALERSHIP.

NHTSA ODI #10862600

17,000 miles · Mar 16, 2016
Electrical SystemTires

TL* THE CONTACT OWNS A 2014 HONDA CR-V. THE CONTACT STATED THAT THE VEHICLE MADE AN ABNORMAL GRINDING NOISE DURING COLD WEATHER. IN ADDITION, THE TIRE PRESSURE WARNING INDICATOR ILLUMINATED. THE VEHICLE WAS TAKEN TO A DEALER WHERE IT COULD NOT BE DIAGNOSED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE…

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TL* THE CONTACT OWNS A 2014 HONDA CR-V. THE CONTACT STATED THAT THE VEHICLE MADE AN ABNORMAL GRINDING NOISE DURING COLD WEATHER. IN ADDITION, THE TIRE PRESSURE WARNING INDICATOR ILLUMINATED. THE VEHICLE WAS TAKEN TO A DEALER WHERE IT COULD NOT BE DIAGNOSED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 17,000.

NHTSA ODI #10849976

Official recalls

1

23V858000 · Fuel System, Gasoline:delivery:fuel Pump

Dec 18, 2023

Honda (American Honda Motor Co.) is recalling certain 2013-2023 Honda Accord, Civic Coupe, Civic Sedan, Civic Hatchback, Civic Type R, CR-V, HR-V, Ridgeline, Odyssey, Acura ILX, MDX, MDX Hybrid, RDX, RLX, TLX, 2019-2022 Honda Insight, Passport, 2020 Honda CR-V Hybrid, 2018-2019 Honda Clarity PHEV, Fit, and 2015-2020 Honda Accord Hybrid, Pilot, Acura NSX vehicles. The fuel pump inside the fuel tank may fail.

Consequence & remedy

Consequence: Fuel pump failure can cause an engine stall while driving, increasing the risk of a crash.

Remedy: Dealers will replace the fuel pump module, free of charge. Owner letters were mailed September 6, 2024. Owners may contact Honda customer service at 1-888-234-2138. Honda's numbers for this recall are KGC and KGD. This recall is an expansion of NHTSA recall numbers 21V-215 and 20V-314.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA21002 · Desiccated Air Bag Inflator Rupture

Opened Sep 17, 2021 · No close date supplied

Status: open (inferred from source dates) · Air Bags:frontal:driver Side:inflator Module; Air Bags:frontal:passenger Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

Additional source detail variants (2)

Air Bags:frontal:driver Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

Air Bags:frontal:passenger Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

EA19001 · Electrical Overstress

Opened Apr 19, 2019 · Closed Sep 19, 2024

Status: closed (inferred from source dates) · Air Bags: Air Bag/restraint Control Module

The Office of Defects Investigation (ODI) opened this investigation to determine if the failure of airbags to deploy during severe crashes, in certain vehicles, was the result of a safety related defect.  During the investigation a complex failure was studied that can result in non-deployment of subject vehicle air bags and other restraint system devices in severe crash events. The subject vehicles may be equipped with an airbag control unit (ACU) for the supplemental restraint system (SRS) Electronic Control Unit (ECU) manufactured by ZF-TRW.  The ECU receives signals from crash sensors mounted in the vehicle and deploys the vehicle air bags and seat belt pretensioners in accordance with manufacturer design specifications.  The ECU in the subject vehicles contains a model DS84 application-specific integrated circuit (ASIC) which controls the communication of the crash sensor signal, firing commands (i.e., when to deploy the airbag(s) and/or pretensioners), and fault information (e.g., diagnostic trouble codes). In September 2016, FCA announced recall 16V-668 for certain model year (MY) 2010 to 2014 Chrysler, Dodge and Jeep products manufactured with the subject ZF-TRW ACU.  In this recall, FCA discussed an EOS condition that resulted in a failure of the subject DS84 ASIC, which caused air bag non-deployment.  FCA noted that the defect condition had only been observed in vehicles equipped with sensor harnessing routed across the front of the vehicle.  Other FCA vehicles that also used the subject ACU, but were not equipped with cross-car harnessing, had not experienced EOS failures, despite similar time in service. During the course of this investigation, ODI sent two separate Information Request (IR) letters to six vehicle manufactures (including FCA, Hyundai, Honda, Kia, Mitsubishi, and Toyota) and one IR letter to ZF-TRW.  These IR letters resulted in ODI receiving comprehensive data from these manufacturers and suppliers. Studies of this data found that the DS84 ASIC does not have sufficient protection against negative electrical transients or electrical overstress (“EOS”) that can be generated in certain severe crashes.  An electrical transient occurs when the electrical power supplied to a circuit changes momentarily over a short duration of time.   In these severe crash cases, the crash sensors and other powered wiring can be damaged and short circuited so as to create a negative electrical transient of sufficient intensity and duration (that are outside the vehicle manufacturer's specification) to damage the ASIC before the restraint device deployment signal is received by the SRS ECU.  This damaged signal can lead to incomplete or nondeployment of the air bags and/or pretensioners.  Airbag non-deployment and/or lack of pretensioner operation can increase the risk or severity of injury in a crash.A total of 8 fatalities and 14 injuries were associated with known EOS events. The common element in all investigated manufacturers vehicles is the SRS ECU containing a DS84 ASIC manufactured by ZF-TRW.  The risk associated with the ASIC is equally shared among all OEMS involved in the investigation.  The actual real-world risk can be mitigated by other factors which were assessed by ODI during this investigation. The first mitigating factor involves protections built into the ACU design which protect the DS84 ASIC from damage.  There are multiple strategies and levels of protection employed by different OEMs that provide effective EOS mitigation.  The two most common strategies at the ACU level are circuit protection diodes on the remote senor signal lines, and current limiting resistors that protect critical components. The second mitigating factor is found at the vehicle level and involves the location and routing of the wires leading from the crash sensors to the SRS ECU.  If the wires are well protected in a crash and are not routed with other power wires carrying large currents, the risk for an EOS event is significantly reduced or eliminated. These design specific factors combine to produce a spectrum of risk for the vehicles equipped with ACUs using the DS84 ASIC.  Given the many of years of field exposure, it is possible to divide the subject population into two groups; vehicles which have experienced EOS events, and vehicles which have not experienced EOS field events. Four of the six OEMs involved in this investigation have experienced EOS field events on at least one of their models equipped with a DS84 ASIC.  All vehicle models (including the Toyota models identified in the Failure Report Summary of the opening resume for this investigation) with field events have been recalled.  In an abundance of caution, ODI kept this investigation open five years to monitor field performance and did not identify any field events on vehicles not included in existing safety recalls. Given the spectrum of risk identified in this investigation and that all vehicles with a demonstrated unreasonable risk have been recalled, ODI is closing this investigation. ODI is closing this investigation with the following manufacturer safety recalls: 16V-668, 18E-043, 18V-137, 18V-363, and 20V-024.  With the recall actions taken by the subject vehicle and equipment manufacturers, this investigation is closed. The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exists on other model or model year vehicles outside of the recall scopes. The agency reserves the right to take further action if warranted by the circumstances.

Go deeper into Honda CR-V problems