← New search

2012 Honda CR-V

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2012 Honda CR-V do not stand out strongly from the model-year median of 400.5.

About this comparison →

When problems were reported

Mileage at the reported incident

279 reports with mileage · 124 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Engine. Review the 89 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 68 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 48 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

27 crash reports4 fire reports19 injury reports

What owners actually said

403 reports
56,000 miles · May 12, 2015
Visibility

TL* THE CONTACT OWNS A 2012 HONDA CR-V. WHILE DRIVING AT AN UNKNOWN SPEED, THE SUN ROOF SHATTERED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO A DEALER WHERE THE TECHNICIAN STATED THE SUN ROOF NEEDED TO BE REPLACED. NO REPAIRS WERE MADE TO THE VEHICLE. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 56,0…

Read full complaint

TL* THE CONTACT OWNS A 2012 HONDA CR-V. WHILE DRIVING AT AN UNKNOWN SPEED, THE SUN ROOF SHATTERED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO A DEALER WHERE THE TECHNICIAN STATED THE SUN ROOF NEEDED TO BE REPLACED. NO REPAIRS WERE MADE TO THE VEHICLE. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 56,000.

NHTSA ODI #10716049

20,540 miles · Apr 20, 2015
Vehicle Speed ControlCrash

CAR ACCELERATED OUT OF CONTROL. I WAS GOING IN MY GARAGE. ICE AT FRONT OF GARAGE. I TAPPED THE ACCELERATOR AND I ENDED UP IN MY GARAGE WALL, DAMAGING MY CAR AND KITCHEN. THIS IS THE SECOND TIME THIS HAS HAPPENED. A YEAR AND A HALF AGO, THE CAR ACCELERATED OUT OF CONTROL IN MY NEIGHBORS DRIVEWAY AND HIT THE GARAGE DOOR. ...UPDAT…

Read full complaint

CAR ACCELERATED OUT OF CONTROL. I WAS GOING IN MY GARAGE. ICE AT FRONT OF GARAGE. I TAPPED THE ACCELERATOR AND I ENDED UP IN MY GARAGE WALL, DAMAGING MY CAR AND KITCHEN. THIS IS THE SECOND TIME THIS HAS HAPPENED. A YEAR AND A HALF AGO, THE CAR ACCELERATED OUT OF CONTROL IN MY NEIGHBORS DRIVEWAY AND HIT THE GARAGE DOOR. ...UPDATED 04/21/15*BF

NHTSA ODI #10711760

500 miles · Mar 19, 2015
Electrical System

THIS CR-V SOMETIMES HESITATES TO CRANK. IT WILL CRANK AFTER THE 2ND TRY. IT ALSO HAS A VERY HIGH PITCH SOUND AT 55 MPH THAT IS VERY ANNOYING. *TR

NHTSA ODI #10695486

57,000 miles · Mar 4, 2015
Exterior Lighting

THE HIGH BEAMS LIGHTS IN MY HONDA ARE A SAFETY HAZARD, THEY AREN'T BRIGHT AND DON'T LIGHT THE ROAD UP AT ALL. ITS SO BAD THAT EVEN IF YOU LEAVE THE HIGH BEAMS ON THE ONCOMING TRAFFIC DOESN'T EVEN NOTICE THEY ARE ON. I CANT BELIEVE HONDA WOULD ALLOW SOMETHING THIS UNSAFE TO GO TO THE CUSTOMER. I HAVE BROUGHT MY VEHICLE TO NUMEROU…

Read full complaint

THE HIGH BEAMS LIGHTS IN MY HONDA ARE A SAFETY HAZARD, THEY AREN'T BRIGHT AND DON'T LIGHT THE ROAD UP AT ALL. ITS SO BAD THAT EVEN IF YOU LEAVE THE HIGH BEAMS ON THE ONCOMING TRAFFIC DOESN'T EVEN NOTICE THEY ARE ON. I CANT BELIEVE HONDA WOULD ALLOW SOMETHING THIS UNSAFE TO GO TO THE CUSTOMER. I HAVE BROUGHT MY VEHICLE TO NUMEROUS HONDA DEALERS AND THEY SAY THERE IS NOTHING THEY CAN DO BECAUSE THERE ISN'T ANY RECALLS OR SAFETY BULLETINS PERTAINING TO HEADLIGHTS ON THE 2012 HONDA. THIS NEEDS TO COME TO A HEAD BEFORE SOMEONE GETS SERIOUSLY HURT BY THIS HORRIBLE DESIGN. I HAVE SEEN NUMEROUS CHAT BOARDS ONLINE DISCUSSING THE SAME ISSUE I AM HAVING. WHY SHOULD WE AS CUSTOMERS HAVE TO SUFFER FROM THIS POOR DESIGN TACTIC. HOPEFULLY SOMETHING CAN COME OF THIS SOON. *TR

NHTSA ODI #10692202

3,666 miles · Feb 27, 2015
Electrical System

TL* THE CONTACT OWNS A 2012 HONDA CR-V. THE CONTACT STATED AFTER JUMPSTARTING THE VEHICLE, IT RESUMED NORMAL OPERATION. THE FAILURE RECURRED NUMEROUS TIMES. THE MANUFACTURER ISSUED A VOLUNTARY RECALL RELATED TO THE BATTERY MANAGEMENT SYSTEM. THE VEHICLE WAS SERVICED UNDER THE RECALL; HOWEVER, THE FAILURE PERSISTED. THE VEHICLE W…

Read full complaint

TL* THE CONTACT OWNS A 2012 HONDA CR-V. THE CONTACT STATED AFTER JUMPSTARTING THE VEHICLE, IT RESUMED NORMAL OPERATION. THE FAILURE RECURRED NUMEROUS TIMES. THE MANUFACTURER ISSUED A VOLUNTARY RECALL RELATED TO THE BATTERY MANAGEMENT SYSTEM. THE VEHICLE WAS SERVICED UNDER THE RECALL; HOWEVER, THE FAILURE PERSISTED. THE VEHICLE WAS NOT REPAIRED FOR THE MOST RECENT FAILURE. THE MANUFACTURER WAS NOT NOTIFIED. THE RECALL NUMBER WAS UNKNOWN. THE APPROXIMATE FAILURE MILEAGE WAS 3,666.

NHTSA ODI #10691041

13,205 miles · Feb 26, 2015
Exterior LightingVisibility/wiper

I. HEADLIGHTS ARE TERRIBLE. I ONLY DRIVE OCCASIONALLY AT NIGHT. THE HIGH BEAM POINTS TOO HIGH AND THE LOW BEAM TOO LOW. I ASKED REP IN SERVICE DEPT. AT DON JACOBS, LEXINGTON, KY AND HE ADVISED THE HEADLIGHTS ARE SET AT FACTORY. THEY COULD NOT DO ANYTHING TO ADJUST THEM. I DON'T THINK HE EVEN MADE OUT A REPORT. BUT TH…

Read full complaint

I. HEADLIGHTS ARE TERRIBLE. I ONLY DRIVE OCCASIONALLY AT NIGHT. THE HIGH BEAM POINTS TOO HIGH AND THE LOW BEAM TOO LOW. I ASKED REP IN SERVICE DEPT. AT DON JACOBS, LEXINGTON, KY AND HE ADVISED THE HEADLIGHTS ARE SET AT FACTORY. THEY COULD NOT DO ANYTHING TO ADJUST THEM. I DON'T THINK HE EVEN MADE OUT A REPORT. BUT THE MORE I THINK ABOUT IT, HONDA SHOULD HAVE A "FIX" FOR THIS PROBLEM. 2. BATTERY. LOCAL TEMPS HAVE BEEN -/+ ZERO OUTSIDE. MY HONDA IS PARKED IN GARAGE AND TEMPS IN THIS COLD WEATHER IN MY GARAGE IS 34 DEGREES, AVERAGE.. MY HONDA "GROANS" WHEN STARTING, BUT SO FAR HAS MANAGED TO GET STARTED. I HAVE NOT MENTIONED THIS TO DON JACOBS AS I DIDN'T THINK THEY WOULD DO ANYTHING ABOUT IT. THEY WOULD PROBABLY SAY "IT WAS SET AT FACTORY".

NHTSA ODI #10690873

38,000 miles · Feb 19, 2015
Electrical System

WINDOW SWITCH ON DRIVERS SIDE FOR FRONT PASSENGER WINDOW STOPPED WORKING. THE VEHICLE IS ONLY TO DRIVE TO AND FROM WORK AND THE WINDOW IS HARDLY USED. *TR

NHTSA ODI #10689463

Mileage unknown · Feb 17, 2015
Seat Belts

SEAT BELTS ON VEHICLE HAVE INSUFFICIENT TENSION, FAIL TO RETRACT FULLY WHEN TAKEN OFF. SEAT BELT LATCHES THEN GET CAUGHT BETWEEN DOOR AND DOOR FRAME, THUS CAUSING DOOR TO CLOSE ON THEM AND RISK BENDING OR BREAKING THEM. THIS HAS ALSO CAUSED AN INDENTATION IN ONE INSIDE DOOR FRAME WHERE THE "DOOR CLOSED" BUTTON CONTACTS, THUS CAU…

Read full complaint

SEAT BELTS ON VEHICLE HAVE INSUFFICIENT TENSION, FAIL TO RETRACT FULLY WHEN TAKEN OFF. SEAT BELT LATCHES THEN GET CAUGHT BETWEEN DOOR AND DOOR FRAME, THUS CAUSING DOOR TO CLOSE ON THEM AND RISK BENDING OR BREAKING THEM. THIS HAS ALSO CAUSED AN INDENTATION IN ONE INSIDE DOOR FRAME WHERE THE "DOOR CLOSED" BUTTON CONTACTS, THUS CAUSING THE CAR TO THINK THE DOOR IS STILL OPEN WHEN IT IS CLOSED. MAJOR SAFETY HAZARD IF THE BELT LATCHES BECOME BENT OR WEAKENED BY THE STRESS OF REPEATED DOOR CLOSINGS. *TR

NHTSA ODI #10683755

Mileage unknown · Feb 12, 2015
Exterior Lighting

THE HEAD LIGHTS ARE EXTREMELY POOR VERY VERY POOR I COULD SEE BETTER WITH A LED FLASHLIGHT THE LIGHTS POINT UP AT THE TREES ON HIGH AND POINT DOWN ON LOW ... YOU CAN NOT SEE ANYTHING ON HIGH.. I ALMOST HIT 2 PEOPLE WALKING ON THE ROAD AND ALSO COUNTLESS DEER.. CHANGING THE BULBS DID NOT WORK.. THE HOLE HEAD LIGHT ASSEMBLES N…

Read full complaint

THE HEAD LIGHTS ARE EXTREMELY POOR VERY VERY POOR I COULD SEE BETTER WITH A LED FLASHLIGHT THE LIGHTS POINT UP AT THE TREES ON HIGH AND POINT DOWN ON LOW ... YOU CAN NOT SEE ANYTHING ON HIGH.. I ALMOST HIT 2 PEOPLE WALKING ON THE ROAD AND ALSO COUNTLESS DEER.. CHANGING THE BULBS DID NOT WORK.. THE HOLE HEAD LIGHT ASSEMBLES NEED TO BE REDESIGNED OR THE LOWBEAM BYPASSED SO THAT THE LOW AND HIGH ARE ON AT THE SAME TIME... I AM SURE YOU HAVE HAD COMPLAINTS BEFORE DUE TO THE THOUSANDS AND THOUSANDS OF COMPLAINTS ONLINE JUST GOOGLE IT I DID THAT'S HOW I FOUND OUT IT WAS JUST NOT ME WHEN I GET ARRESTED FOR HITTING SOMEONE DUE TO MY HEADLIGHTS SUCKING I WILL BE FILING A CLASS A LAW SUIT AGAINST HONDA. *TR

NHTSA ODI #10683103

500 miles · Feb 12, 2015
EnginePower Train

THIS HAS OCCURRED MULTIPLE TIMES. I WAS DRIVING, CAME TO A STOP AND WAS UNABLE TO ACCELERATE TO 25 MPH. THE CAR HESITATED UPON ACCELERATION AND THEN SUDDENLY ACCELERATED. NORMALLY WHEN IT OCCURS IT HAS HAPPENED AFTER A STOP AT A LIGHT, STOP SIGN OR CORNER. HOWEVER, IT HAS ALSO HAPPENED WHILE I'VE BEEN ON THE HIGHWAY, LET …

Read full complaint

THIS HAS OCCURRED MULTIPLE TIMES. I WAS DRIVING, CAME TO A STOP AND WAS UNABLE TO ACCELERATE TO 25 MPH. THE CAR HESITATED UPON ACCELERATION AND THEN SUDDENLY ACCELERATED. NORMALLY WHEN IT OCCURS IT HAS HAPPENED AFTER A STOP AT A LIGHT, STOP SIGN OR CORNER. HOWEVER, IT HAS ALSO HAPPENED WHILE I'VE BEEN ON THE HIGHWAY, LET OFF THE GAS AND THEN ATTEMPTED TO ACCELERATE. I BROUGHT IT TO MY HONDA DEALER FOR REPAIR AND THEY CANNOT DUPLICATE THE CIRCUMSTANCES. I REPORTED IT TO HONDA HEADQUARTERS AND THEY CAN DO NOTHING IF THE DEALER THE CAN NOT FIND THE PROBLEM AND HAD NO OTHER COMPLAINTS ABOUT THIS PROBLEM WHICH SEEMS UNLIKELY. THIS IS VERY SCARY AND COULD LEAD TO A COLLISION. *TR

NHTSA ODI #10683001

Official recalls

3

13V143000 · Power Train:automatic Transmission

Apr 15, 2013

Honda is recalling certain model year 2012-2013 CR-V, Odyssey, and model year 2013 Acura RDX vehicles. During sub-freezing temperatures, the brake-shift interlock blocking mechanism may become slow and allow the gear selector to be moved from the Park position without pressing the brake pedal. As such, these vehicles fail to conform to the requirements of Federal Motor Vehicle Safety Standard 114, "Theft Protection and Rollaway Prevention."

Consequence & remedy

Consequence: If the gear selector is moved from the park position without pressing the brake pedal it can allow the vehicle to roll away, increasing the risk of a crash.

Remedy: Honda will notify owners and instruct them to take their vehicle to a Honda or Acura dealer. The dealer will install an updated brake shift interlock blocking mechanism free of charge. The recall began on May 13, 2013. Owners may contact Honda at 1-800-999-1009. Honda's campaign recall numbers are S96, S97, and S98.

12V501000 · Equipment:other:labels

Oct 16, 2012

Honda is recalling certain model year 2012 CR-V, equipped with the LX trim level and manufactured from August 30, 2012, to August 31, 2012. These vehicles fail to comply with the requirements of 49 CFR Part 567, "Certification." The incorrect values for Gross Vehicle Weight Rating, Gross Axle Weight Rating front and rear, tire size, and rim size were specified on the safety certification label.

Consequence & remedy

Consequence: A misprinted label could lead to improper vehicle loading. Improper loading could result in a tire failure, increasing the risk of a crash.

Remedy: Honda will notify owners, and dealers will apply the corrective label free of charge. The safety recall began on November 14, 2012. Owners may contact Honda at 1-800-999-1009.

12V338000 · Latches/locks/linkages:doors:latch

Jul 19, 2012

Honda is recalling certain model year 2012 Honda CR-V and model year 2013 Acura ILX vehicles. If the manual or power door lock is activated while an interior front door handle is being operated by an occupant, the cable connecting the interior door handle to the door latch mechanism may become loose and move out of position. There is a possibility that the cable can move far enough out of position to prevent the door from properly latching.

Consequence & remedy

Consequence: If the door is not fully latched, the door may open while driving or in a crash, increasing the risk of personal injury to the vehicle occupants.

Remedy: Honda will notify owners, and dealers will replace the front door latch assemblies in the affected vehicles, free of charge. Additionally, the interior front door handles in certain Honda CR-Vs will also be replaced, free of charge. The safety recall is expected to begin on, or about, August 16, 2012. Owners may contact Honda customer service at 1-800-999-1009.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

3

EA21002 · Desiccated Air Bag Inflator Rupture

Opened Sep 17, 2021 · No close date supplied

Status: open (inferred from source dates) · Air Bags:frontal:driver Side:inflator Module; Air Bags:frontal:passenger Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

Additional source detail variants (2)

Air Bags:frontal:driver Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

Air Bags:frontal:passenger Side:inflator Module

From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.

EA19001 · Electrical Overstress

Opened Apr 19, 2019 · Closed Sep 19, 2024

Status: closed (inferred from source dates) · Air Bags: Air Bag/restraint Control Module

The Office of Defects Investigation (ODI) opened this investigation to determine if the failure of airbags to deploy during severe crashes, in certain vehicles, was the result of a safety related defect.  During the investigation a complex failure was studied that can result in non-deployment of subject vehicle air bags and other restraint system devices in severe crash events. The subject vehicles may be equipped with an airbag control unit (ACU) for the supplemental restraint system (SRS) Electronic Control Unit (ECU) manufactured by ZF-TRW.  The ECU receives signals from crash sensors mounted in the vehicle and deploys the vehicle air bags and seat belt pretensioners in accordance with manufacturer design specifications.  The ECU in the subject vehicles contains a model DS84 application-specific integrated circuit (ASIC) which controls the communication of the crash sensor signal, firing commands (i.e., when to deploy the airbag(s) and/or pretensioners), and fault information (e.g., diagnostic trouble codes). In September 2016, FCA announced recall 16V-668 for certain model year (MY) 2010 to 2014 Chrysler, Dodge and Jeep products manufactured with the subject ZF-TRW ACU.  In this recall, FCA discussed an EOS condition that resulted in a failure of the subject DS84 ASIC, which caused air bag non-deployment.  FCA noted that the defect condition had only been observed in vehicles equipped with sensor harnessing routed across the front of the vehicle.  Other FCA vehicles that also used the subject ACU, but were not equipped with cross-car harnessing, had not experienced EOS failures, despite similar time in service. During the course of this investigation, ODI sent two separate Information Request (IR) letters to six vehicle manufactures (including FCA, Hyundai, Honda, Kia, Mitsubishi, and Toyota) and one IR letter to ZF-TRW.  These IR letters resulted in ODI receiving comprehensive data from these manufacturers and suppliers. Studies of this data found that the DS84 ASIC does not have sufficient protection against negative electrical transients or electrical overstress (“EOS”) that can be generated in certain severe crashes.  An electrical transient occurs when the electrical power supplied to a circuit changes momentarily over a short duration of time.   In these severe crash cases, the crash sensors and other powered wiring can be damaged and short circuited so as to create a negative electrical transient of sufficient intensity and duration (that are outside the vehicle manufacturer's specification) to damage the ASIC before the restraint device deployment signal is received by the SRS ECU.  This damaged signal can lead to incomplete or nondeployment of the air bags and/or pretensioners.  Airbag non-deployment and/or lack of pretensioner operation can increase the risk or severity of injury in a crash.A total of 8 fatalities and 14 injuries were associated with known EOS events. The common element in all investigated manufacturers vehicles is the SRS ECU containing a DS84 ASIC manufactured by ZF-TRW.  The risk associated with the ASIC is equally shared among all OEMS involved in the investigation.  The actual real-world risk can be mitigated by other factors which were assessed by ODI during this investigation. The first mitigating factor involves protections built into the ACU design which protect the DS84 ASIC from damage.  There are multiple strategies and levels of protection employed by different OEMs that provide effective EOS mitigation.  The two most common strategies at the ACU level are circuit protection diodes on the remote senor signal lines, and current limiting resistors that protect critical components. The second mitigating factor is found at the vehicle level and involves the location and routing of the wires leading from the crash sensors to the SRS ECU.  If the wires are well protected in a crash and are not routed with other power wires carrying large currents, the risk for an EOS event is significantly reduced or eliminated. These design specific factors combine to produce a spectrum of risk for the vehicles equipped with ACUs using the DS84 ASIC.  Given the many of years of field exposure, it is possible to divide the subject population into two groups; vehicles which have experienced EOS events, and vehicles which have not experienced EOS field events. Four of the six OEMs involved in this investigation have experienced EOS field events on at least one of their models equipped with a DS84 ASIC.  All vehicle models (including the Toyota models identified in the Failure Report Summary of the opening resume for this investigation) with field events have been recalled.  In an abundance of caution, ODI kept this investigation open five years to monitor field performance and did not identify any field events on vehicles not included in existing safety recalls. Given the spectrum of risk identified in this investigation and that all vehicles with a demonstrated unreasonable risk have been recalled, ODI is closing this investigation. ODI is closing this investigation with the following manufacturer safety recalls: 16V-668, 18E-043, 18V-137, 18V-363, and 20V-024.  With the recall actions taken by the subject vehicle and equipment manufacturers, this investigation is closed. The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exists on other model or model year vehicles outside of the recall scopes. The agency reserves the right to take further action if warranted by the circumstances.

EQ12002 · Autoliv Air Bag Propellant Mixture

Opened Feb 14, 2012 · Closed May 8, 2012

Status: closed (inferred from source dates) · Air Bags:side/window

The summary for this investigation, labeled EQ12-002 Autoliv Closing Resume, can be found attached separately to this resume.This EQ is closed.

Go deeper into Honda CR-V problems