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2004 GMC Sierra 2500

Owner reports · Recalls · Investigations

More warning signs than most Sierra 2500 years

Owner complaints for the 2004 GMC Sierra 2500 are substantially higher than the model-year median of 46.

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When problems were reported

Mileage at the reported incident

122 reports with mileage · 21 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 48 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 33 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 22 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

4 crash reports4 fire reports3 injury reports

Service Brakes, Air complaints

1 reports
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27,842 miles · Apr 18, 2012
Service Brakes, Air

SECOND BRAKE PROBLEM, SECOND OF THREE BRAKE LINE PROBLEMS FROM RUSTY BRAKE LINES AND BRAKE LINE FAILURE WHILE STOPPING AND LOSE OF BRAKES, NEEDING TO USE EMERGENCY BRAKE TO STOP. ALL REMAINING BRAKE LINES ARE COMPLETELY RUSTED AND NEED TO BE REPLACED FOR SAFE DRIVING. THIS IS COMPLETELY UNACCEPTABLE AND ARE UNSAFE DRIVING C…

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SECOND BRAKE PROBLEM, SECOND OF THREE BRAKE LINE PROBLEMS FROM RUSTY BRAKE LINES AND BRAKE LINE FAILURE WHILE STOPPING AND LOSE OF BRAKES, NEEDING TO USE EMERGENCY BRAKE TO STOP. ALL REMAINING BRAKE LINES ARE COMPLETELY RUSTED AND NEED TO BE REPLACED FOR SAFE DRIVING. THIS IS COMPLETELY UNACCEPTABLE AND ARE UNSAFE DRIVING CONDITIONS. BRAKE LINES SHOULD NEVER FAIL FROM RUST, PERIOD. *JS

NHTSA ODI #10455655

Official recalls

1

04V562000 · Equipment Adaptive/mobility

Nov 26, 2004

ON CERTAIN VANS EQUIPPED WITH SURE-LOK WHEELCHAIR SECUREMENT SYSTEMS, THE SPROCKET TEETH OF THE RETRACTOR ASSEMBLY IS OUT OF ALIGNMENT.

Consequence & remedy

Consequence: IN THE EVENT OF A VEHICLE CRASH, THE WHEELCHAIR MAY NOT BE ADEQUATELY SECURED POSSIBLY RESULTING IN INJURIES TO A WHEELCHAIR OCCUPANT.

Remedy: DEALERS WILL INSPECT AND REPLACE THE WHEELCHAIR SECUREMENT RETRACTORS AS NECESSARY. SURE-LOK WILL HANDLE THE REPAIRS FOR THIS CAMPAIGN. OWNERS SHOULD CONTACT SURE-LOCK AT 1-908-231-1804 OR MOBILITYWORKS AT 1-800-769-8267.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.