← New search

2004 GMC Sierra 2500

Owner reports · Recalls · Investigations

More warning signs than most Sierra 2500 years

Owner complaints for the 2004 GMC Sierra 2500 are substantially higher than the model-year median of 46.

About this comparison →

When problems were reported

Mileage at the reported incident

122 reports with mileage · 21 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 48 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 33 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 22 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

4 crash reports4 fire reports3 injury reports

Electrical System complaints

48 reports
Clear category filter
Mileage unknown · Nov 30, 2007
Electrical System

THE SPEEDOMETER DOES NOT ALWAYS ZERO OUT AFTER THE VEHICLE COMES TO A STOP AND THE OIL PRESSURE GAUGE GOES TO ZERO WHILE DRIVING. *TR

NHTSA ODI #10210350

48,000 miles · Nov 20, 2007
Electrical System

FAILURE OF SPEEDOMETER AND OIL GAUGE. WAS CONTACTED BY GM TO REPLACE THE INSTRUMENT PANEL. BECAUSE I HAD MORE THAN 70K MILES THEY SAID IT WILL NOT BE REPLACED. EVEN THOUGH THEY ADMIT TO A FAILURE OF THE SYSTEM, SINCE I CANNOT PROVE IT HAPPENED WITHIN THE 70K MILEAGE THEY ARE REFUSING TO REPLACE IT. THIS IS A TREMENDOUS HAZARD…

Read full complaint

FAILURE OF SPEEDOMETER AND OIL GAUGE. WAS CONTACTED BY GM TO REPLACE THE INSTRUMENT PANEL. BECAUSE I HAD MORE THAN 70K MILES THEY SAID IT WILL NOT BE REPLACED. EVEN THOUGH THEY ADMIT TO A FAILURE OF THE SYSTEM, SINCE I CANNOT PROVE IT HAPPENED WITHIN THE 70K MILEAGE THEY ARE REFUSING TO REPLACE IT. THIS IS A TREMENDOUS HAZARD AND IS VERY COSTLY TO REPLACE. A DEALER QUOTED ME $850. THANKS FOR YOUR HELP. *TR

NHTSA ODI #10209575

73,000 miles · Sep 17, 2007
Electrical SystemEquipmentPower Train

FLY WHEEL AND SPEEDOMETER. *TR

NHTSA ODI #10203208

Mileage unknown · Sep 13, 2007
Electrical SystemPower Train

2004 GMC 2500 HD. PURCHASED MY TRUCK IN FALL OF 2003. MY SPEEDOMETER STOPPED WORKING PROPERLY. TRUCK ONLY HAS 45K MILES. DEALERSHIP ADVISED THE INSTRUMENT CLUSTER PANEL WAS BAD NEEDED TO BE REPLACED. NEW PART IS @ $210.00 PLUS LABOR. THE SEAL ON MY RIGHT FRONT AXLE IS ALSO STARTING TO LEAK. *TR

NHTSA ODI #10202887

58,000 miles · Aug 13, 2007
Electrical System

I HAVE A 2004 GMC 2500HD AND THE SPEEDOMETER CLUSTER IS ALL FAILING SO NO GAUGES ARE STARTING TO WORK. *JB

NHTSA ODI #10199431

88,400 miles · Jul 20, 2007
Electrical System

SPEEDOMETER HAS FAILED. DOES NOT RECORD SPEED ACCURATELY - SIGNIFICANT VARIATION (30 MPH OR MORE) FOR 10-15 MINUTES, THEN DROPS TO ZERO.

NHTSA ODI #10197052

Mileage unknown · Jun 19, 2007
Electrical System

TACHOMETER GAUGE RIDES ALL OVER, HAD TRANSMISSION CHECKED, OKAY. HAD A SCAN DONE, NO ENGINE OR TRANSMISSION CODES, OVERDRIVE DOES NOT RELEASE WHEN TACHOMETER GAUGE IS ERRATIC, ON SCAN, RPM IS NORMAL AT ABOUT 700, WHILE TACHOMETER SHOWS APPRXIMATELY 3750 RPM.BEING TOLD BY CHEVROLET DEALER PERHAPS A DASHBOARD CLUSTER PANEL. ABO…

Read full complaint

TACHOMETER GAUGE RIDES ALL OVER, HAD TRANSMISSION CHECKED, OKAY. HAD A SCAN DONE, NO ENGINE OR TRANSMISSION CODES, OVERDRIVE DOES NOT RELEASE WHEN TACHOMETER GAUGE IS ERRATIC, ON SCAN, RPM IS NORMAL AT ABOUT 700, WHILE TACHOMETER SHOWS APPRXIMATELY 3750 RPM.BEING TOLD BY CHEVROLET DEALER PERHAPS A DASHBOARD CLUSTER PANEL. ABOUT $400.00. THIS TRUCK ONLY HAS 48,000 MILES ON IT.*AK

NHTSA ODI #10193767

49,600 miles · Jun 12, 2007
Electrical System

2004 GMC SIERRA 2500 SPEEDOMETER FAILURE AT 49K MILES: SPEEDOMETER "OFFSET" IS HIGH AND RENDERS SPEEDOMETER UNUSABLE (READS 70 WHEN TRAVELING 0 MPH AND PEGS OUT AT > 120MPH WHEN TRAVELLING NORMAL HIGHWAY SPEEDS, THEN FAILS PEGGED, AND IS INOPERATIVE).

NHTSA ODI #10193094

36,000 miles · May 26, 2007
Electrical System

THE SPEEDOMETER FAILED ON THE 2004 GMC TRUCK - HAD NO IDEA OF THE SPEED I WAS GOING WHETHER I WAS IN A SCHOOL ZONE OR ON THE FREEWAY. JUST LUCKY I HAVE NOT RECEIVED A TICKET. *AK

NHTSA ODI #10191802

50,000 miles · May 9, 2007
Electrical System

TL*THE CONTACT OWNS A 2004 GMC SIERRA 2500 HD. THE CONTACT STATED THAT HIS VEHICLE FAILS INTERMITTENTLY. HE STATED THAT THE SPEEDOMETER DISPLAYS INCORRECT SPEEDS OR NO SPEED AT ALL WHILE USUALLY DRIVING 45 MPH. HE ALSO STATED THAT THE TACHOMETER OCCASIONALLY OPERATES IN THE SAME MANNER AS THE SPEEDOMETER. THE FREQUENCY OF TH…

Read full complaint

TL*THE CONTACT OWNS A 2004 GMC SIERRA 2500 HD. THE CONTACT STATED THAT HIS VEHICLE FAILS INTERMITTENTLY. HE STATED THAT THE SPEEDOMETER DISPLAYS INCORRECT SPEEDS OR NO SPEED AT ALL WHILE USUALLY DRIVING 45 MPH. HE ALSO STATED THAT THE TACHOMETER OCCASIONALLY OPERATES IN THE SAME MANNER AS THE SPEEDOMETER. THE FREQUENCY OF THE FAILURES IS INCREASING. THE DEALER STATED THAT THERE HAVE BEEN NUMEROUS FAILURES RELATED TO THOSE SPECIFIC COMPONENTS. THE ENGINE SIZE IS UNAVAILABLE. THE CURRENT MILEAGE IS 56,000 AND FAILURE MILEAGE WAS 50,000.

NHTSA ODI #10190316

Official recalls

1

04V562000 · Equipment Adaptive/mobility

Nov 26, 2004

ON CERTAIN VANS EQUIPPED WITH SURE-LOK WHEELCHAIR SECUREMENT SYSTEMS, THE SPROCKET TEETH OF THE RETRACTOR ASSEMBLY IS OUT OF ALIGNMENT.

Consequence & remedy

Consequence: IN THE EVENT OF A VEHICLE CRASH, THE WHEELCHAIR MAY NOT BE ADEQUATELY SECURED POSSIBLY RESULTING IN INJURIES TO A WHEELCHAIR OCCUPANT.

Remedy: DEALERS WILL INSPECT AND REPLACE THE WHEELCHAIR SECUREMENT RETRACTORS AS NECESSARY. SURE-LOK WILL HANDLE THE REPAIRS FOR THIS CAMPAIGN. OWNERS SHOULD CONTACT SURE-LOCK AT 1-908-231-1804 OR MOBILITYWORKS AT 1-800-769-8267.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.