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2002 Ford Ranger

Owner reports · Recalls · Investigations

More warning signs than most Ranger years

Owner complaints for the 2002 Ford Ranger are substantially higher than the model-year median of 144.

About this comparison →

When problems were reported

Mileage at the reported incident

220 reports with mileage · 126 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Power Train. Review the 61 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 51 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 49 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

43 crash reports12 fire reports25 injury reports

Unknown Or Other complaints

14 reports
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70,200 miles · Jul 30, 2020
Unknown Or Other

THE REAR STRAP THAT HOLDS THE FUEL TANK IS HANGING DOWN. ON CLOSER INSPECTION, THE MOUNT THAT IS CONNECTED/PART OF THE FRAME HAS COMPLETELY CORRODED AND IS NOW MISSING. I ONLY NOTICED THE PROBLEM WHEN THE "CHECK FUEL CAP" AND I STARTED TO TRY AND LOCATE THE PROBLEM.

NHTSA ODI #11342280

115,000 miles · Apr 10, 2019
SuspensionUnknown Or Other

REAR TIRE FELL OUT ONTO ROAD, ROTTED CARRIER , FRAME ROTTED AT AXLE, CRACKED IN HALF WHILE DRIVING ON HIGHWAY, REAR END SHIFTED, CAN KNOW LONGER DRIVE VEHICLE SAFELY, HAD TO BUY NEW TRUCK DAYS LATER! BODY IN GOOD SHAPE, FRAME TOTALLY ROTTED! SO MANY OTHER COMPLAINTS ABOUT SAME THING ON GOOGLE SEARCH. TOYOTA TOYOTA HAD SAME…

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REAR TIRE FELL OUT ONTO ROAD, ROTTED CARRIER , FRAME ROTTED AT AXLE, CRACKED IN HALF WHILE DRIVING ON HIGHWAY, REAR END SHIFTED, CAN KNOW LONGER DRIVE VEHICLE SAFELY, HAD TO BUY NEW TRUCK DAYS LATER! BODY IN GOOD SHAPE, FRAME TOTALLY ROTTED! SO MANY OTHER COMPLAINTS ABOUT SAME THING ON GOOGLE SEARCH. TOYOTA TOYOTA HAD SAME THING, WE CALLED ALL THEIR TRUCKS AND REPLACED ALL TRUCK F WE CALLED ALL THEIR TRUCKS AND REPLACED ALL TRUCK FRAMES FRAMES, STILL TO THIS DAY FORD HAS NOT RECOGNIZED A MAJOR PROBLEM WITH THEIR FRAMES!!! THESE VEHICLES ARE A MAJOR SAFETY HAZARD ON THE ROAD AND A RECALL NEEDS TO HAPPEN !!

NHTSA ODI #11195352

100,000 miles · Jan 9, 2019
Unknown Or OtherVehicle Speed Control

TRANSMISSION STUCK IN 4X4 LOW

NHTSA ODI #11166022

224,000 miles · Apr 10, 2018
SuspensionUnknown Or Other

REAR BUMPER AND SPARE TIRE HOLDER ROTTED OFF .. REAR SHACKLES ON BOTH SIDES.. GAS TANK STRAPS AND CROSSMEMBER THAT HOLDS IT UP... NOW THE FRAME HAS ROTTED IN HALF RIGHT IN MIDDLE OF TRUCK... SPARE TIRE FELL OFF WHILE DRIVING

NHTSA ODI #11084291

232,000 miles · May 8, 2017
SuspensionUnknown Or Other

I BOUGHT MY RANGER NEW, IT CURRENTLY HAS 232,000 MILES. FRAME RUST IS SO BAD IT IS UNSAFE TO DRIVE. REAR SPRING SHACKLE MOUNTS RUSTED AWAY, BED IS RESTING ON SPRINGS. RUST RAINS FROM UNDERNEATH WHEN HOOD IS ALLOWED TO CLOSE. BRAKE LINE MOUNTS ARE NEARLY GONE, AS IS GAS TANK STRAPS. I HAVE NEVER SEEN FRAME ROT THIS BAD, EVEN…

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I BOUGHT MY RANGER NEW, IT CURRENTLY HAS 232,000 MILES. FRAME RUST IS SO BAD IT IS UNSAFE TO DRIVE. REAR SPRING SHACKLE MOUNTS RUSTED AWAY, BED IS RESTING ON SPRINGS. RUST RAINS FROM UNDERNEATH WHEN HOOD IS ALLOWED TO CLOSE. BRAKE LINE MOUNTS ARE NEARLY GONE, AS IS GAS TANK STRAPS. I HAVE NEVER SEEN FRAME ROT THIS BAD, EVEN IN NORTHERN STATES WHERE ROAD SALT IS USED.

NHTSA ODI #10984397

126,520 miles · Aug 10, 2016
SuspensionUnknown Or Other

WAS PULLING INTO FRIENDS DRIVEWAY WHEN I HEARD A CRACKING NOISE WHEN I CHECKED THE LEFT REAR SPRING HANGER PULLED OUT OF THE RUSTED FRAME. I PULLED OFF THE BED OF THE TRUCK AND FOUND SEVERAL AREAS WHICH WERE SEVERELY RUSTED INCLUDING THE SPARE TIRE CARRIER AND THE STRAPS WHICH HOLD UP THE GAS TANK. I AM THE ORIGINAL OWNER OF THE…

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WAS PULLING INTO FRIENDS DRIVEWAY WHEN I HEARD A CRACKING NOISE WHEN I CHECKED THE LEFT REAR SPRING HANGER PULLED OUT OF THE RUSTED FRAME. I PULLED OFF THE BED OF THE TRUCK AND FOUND SEVERAL AREAS WHICH WERE SEVERELY RUSTED INCLUDING THE SPARE TIRE CARRIER AND THE STRAPS WHICH HOLD UP THE GAS TANK. I AM THE ORIGINAL OWNER OF THE VEHICLE AND HAVE LIVED IN PENNSYLVANIA THE WHOLE TIME.

NHTSA ODI #10894702

42,000 miles · Dec 8, 2015
Unknown Or Other

FRAME IS RUSTED OUT. JUST NOTICED DURING SERVICING VEHICLE.

NHTSA ODI #10808953

56,000 miles · Aug 13, 2015
Unknown Or Other

2002 FORD RANGER XLT, FAILED INSPECTION BECAUSE OF SEVERE RUST THAT DEVELOPED ON THE FRONT LEFT SUB FRAME, A ARM BOLT POINTS AND CONTROL ARM POINTS. THE EXTENT OF RUST IS SO SEVERE THAT THE MECHANIC DOESN'T BELIEVE THE VEHICLE CAN BE SALVAGED, BECAUSE THERE IS A NOTHING SOLID ENOUGH LEFT TO WELD A PATCH OR REPLACEMENT PIECE TO. …

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2002 FORD RANGER XLT, FAILED INSPECTION BECAUSE OF SEVERE RUST THAT DEVELOPED ON THE FRONT LEFT SUB FRAME, A ARM BOLT POINTS AND CONTROL ARM POINTS. THE EXTENT OF RUST IS SO SEVERE THAT THE MECHANIC DOESN'T BELIEVE THE VEHICLE CAN BE SALVAGED, BECAUSE THERE IS A NOTHING SOLID ENOUGH LEFT TO WELD A PATCH OR REPLACEMENT PIECE TO. THE TRUCK BODY IS IN PERFECT SHAPE NO OTHER RUST EXCEPT THE FRAME. THE DAMAGE WAS ONLY VISIBLE WHEN THE FACTORY FRONT SKID PLATE WAS REMOVED BY THE INSPECTING MECHANIC. THE TRUCKS FACTORY WARRANTY AT THE TIME OF DISCOVERY EXCEEDED THE TEN YEAR TIME LIMIT, BUT WAS STILL UNDER THE MILEAGE PORTION.

NHTSA ODI #10748334

31,000 miles · Nov 9, 2012
StructureSuspensionUnknown Or Other

BROUGHT TRUCK INTO SERVICE CENTER FOR NOISE IN FRONT. RAISED TRUCK TO INSPECT---- COMPLETE UNDERCARIAGE RUSTED BEYOND BELIEF,FRONT TO REAR BOLTS, NUTS, BRACKETS,FRAME, SHOCKS, ETC. MAIN CONCERN IS FRAME, BRAKE LINES --- HAD TO HAVE REAR LEAF SPRING SUPPORT AND BRACKET REPLACED BECAUSE IT WAS READY TO BREAK. HAD SHOCKS REPLACE…

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BROUGHT TRUCK INTO SERVICE CENTER FOR NOISE IN FRONT. RAISED TRUCK TO INSPECT---- COMPLETE UNDERCARIAGE RUSTED BEYOND BELIEF,FRONT TO REAR BOLTS, NUTS, BRACKETS,FRAME, SHOCKS, ETC. MAIN CONCERN IS FRAME, BRAKE LINES --- HAD TO HAVE REAR LEAF SPRING SUPPORT AND BRACKET REPLACED BECAUSE IT WAS READY TO BREAK. HAD SHOCKS REPLACED BECAUSE THEY LOOKED LIKE THEY COULD BUST AT ANY TIME. THIS IS A TRUCK WITH LESS THAN 32,000 MILES --- BODY STILL LOOKS GREAT BUT UNDERNEATH IS QUESTIONABLE IS THERE A RECALL OR SOMETHING I CAN FALL BACK ON ????

NHTSA ODI #10484401

Mileage unknown · May 17, 2004
Unknown Or OtherCrash

THE RADIATOR ON MY 2002 FORD RANGER HAD TO BE REPLACED ON MARCH 5, 2004. ON MARCH 17, 2004 A 30" X 7" X 6" PLASTIC DEFLECTOR LOCATED BEHIND THE RADIATOR DROPPED AND CAUGHT A RIDGE ON A SNOW COVERED ROAD SENDING THE TRUCK INTO A SNOW COVERED EMBANKMENT. WHEN I WENT TO WHALING CITY FORD AND TOLD THEM WHAT HAPPENED AND SAID THEY M…

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THE RADIATOR ON MY 2002 FORD RANGER HAD TO BE REPLACED ON MARCH 5, 2004. ON MARCH 17, 2004 A 30" X 7" X 6" PLASTIC DEFLECTOR LOCATED BEHIND THE RADIATOR DROPPED AND CAUGHT A RIDGE ON A SNOW COVERED ROAD SENDING THE TRUCK INTO A SNOW COVERED EMBANKMENT. WHEN I WENT TO WHALING CITY FORD AND TOLD THEM WHAT HAPPENED AND SAID THEY MUST NOT HAVE PUT THE DEFLECTOR BACK ON PROPERLY THEY SAID THE DEFLECTOR MUST HAVE COME OFF AS A RESULT OF STRIKING THE EMBANKMENT. THEY CLAIM THAT MARKS ON THE DEFLECTOR SHOW IT GOT DAMAGED AT THAT TIME. HOWEVER, OTHER THAN WHAT HAPPENED TO THE END THAT DROPPED TO THE ROADWAY, THE MARKS ON THE DEFLECTOR ARE FROM HAVING TO TWIST AND TURN THE DEFLECTOR TO BREAK IT OFF FROM THE DRIVER SIDE OF THE TRUCK SINCE THE TRUCK COULD NOT BE DRIVEN WITH THE DEFLECTOR HANGING HALF WAY OFF AND SCRAPING ALONG THE ROAD SURFACE. THE RADIATOR DID NOT GET DAMAGED AND THE RADIATOR IS FORWARD OF THE DEFLECTOR. THE IMPACT WITH THE EMBANKMENT WAS SO SLIGHT THAT THE AIR BAG FAILED TO DEPLOY AND THAT WOULD NOT HAVE KNOCKED A PROPERLY SECURED PART OFF THE TRUCK. THERE WAS NO DAMAGE TO ANYTHING OTHER THAN THE BUMPER FROM THE IMPACT WITH THE EMBANKMENT. FURTHERMORE, THE SIDE OF THE DEFLECTOR THAT DROPPED HAD A PLASTIC PIN (MEANT TO HOLD THE DEFLECTOR IN PLACE) STILL IN THE MIDDLE OF THREE HOLES WHILE THE OTHER TWO HOLES APPEAR TO HAVE HAD NOTHING IN THEM. WE FILED A COMPLAINT ON FORD'S WEB SITE ON 12 APR 04 AND THEY HAVE, AT THIS WRITING, REFUSED TO HELP. THEY HAVE ALSO REFUSED TO ANSWER ANY QUESTIONS WE SUBMITTED BY E-MAIL. WE HAVE THE FAILED PART AND ARE WILLING TO SHOW IT TO ANYONE WHO IS INTERESTED. *AK

NHTSA ODI #10072739

Official recalls

3

09V399000 · Vehicle Speed Control

Oct 13, 2009

FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

Consequence & remedy

Consequence: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.

Remedy: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

07V336000 · Vehicle Speed Control

Aug 3, 2007

ON CERTAIN PICKUP TRUCKS, PASSENGER VEHICLES, SPORT UTILITY VEHICLES, AND MOTOR HOMES CHASSIS, THE SPEED CONTROL DEACTIVATION SWITCH MAY, UNDER CERTAIN CONDITIONS, LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

Consequence & remedy

Consequence: THIS COULD RESULT IN AN UNDERHOOD FIRE.

Remedy: DEALERS WILL INSTALL A FUSED WIRING HARNESS. OWNERS OF THE PASSENGER CARS INCLUDED IN THIS CAMPAIGN WILL BE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED AS AN INTERIM REPAIR. AS SOON AS REPAIR PARTS ARE AVAILABLE (EXPECTED OCTOBER 2007), OWNERS WILL BE INSTRUCTED TO RETURN TO THE DEALERS FOR INSTALLATION OF A FUSED WIRING HARNESS. THE RECALL BEGAN ON AUGUST 13, 2007, AND MAILING COMPLETED BY SEPTEMBER 19, 2007. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

02V035000 · Power Train:driveline:differential Unit

Feb 4, 2002

ON SOME MANUAL TRANSMISSION TRUCKS EQUIPPED WITH THE FX4 PACKAGE, THE REAR AXLE DIFFERENTIAL CASE COULD FRACTURE UNDER A HIGH TORQUE EVENT SUCH AS WHEN CUSTOMERS ACCELERATE RAPIDLY FROM A STOP OR WHEN A SPINNING TIRE SUDDENLY GAINS TRACTION.

Consequence & remedy

Consequence: DIFFERENTIAL FRACTURES COULD POTENTIALLY RESULT IN WHEEL LOCK-UP.

Remedy: DEALERS WILL REPLACE THE REAR AXLE ASSEMBLY. OWNER NOTIFICATION BEGAN MARCH 29, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FORD AT 1-800-392-3673.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.