NHTSA owner reports · September 18, 2026 snapshot.
Structure complaints
49 reportsClear category filter153,000 miles · Apr 2, 2013
StructureSuspension
MY FRAME IS COMPLETELY RUSTED DESPITE THE BODY, ENGINE AND INTERIOR BEING IN GOOD SHAPE. MY SPARE TIRE MOUNT ROTTED AND THE SPARE FELL OFF. ONE OF THE CROSSMEMBERS THAT HELD THE EVAP CANISTER COMPLETELY BROKE OFF AS I WAS DRIVING STAYING ATTACHED ONLY BY THE ELECTRICAL CONNECTOR. THE FRAME ON THE PASSENGER SIDE COMPLETELY SEVERE…
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MY FRAME IS COMPLETELY RUSTED DESPITE THE BODY, ENGINE AND INTERIOR BEING IN GOOD SHAPE. MY SPARE TIRE MOUNT ROTTED AND THE SPARE FELL OFF. ONE OF THE CROSSMEMBERS THAT HELD THE EVAP CANISTER COMPLETELY BROKE OFF AS I WAS DRIVING STAYING ATTACHED ONLY BY THE ELECTRICAL CONNECTOR. THE FRAME ON THE PASSENGER SIDE COMPLETELY SEVERED JUST FORWARD OF THE AXLE. THE LEAF SPRING IS THE ONLY THING HOLDING IT TOGETHER AND THOSE SHACKLES LOOK LIKE THEY'RE READY TO GO. FORD SUCKS! *TR
NHTSA ODI #10505310
67,000 miles · Mar 24, 2013
StructureSuspension
I NOTICED MY VEHICLE HAD A SLIGHT SAG TO IT SO I TOOK IT IN TO AN INDEPENDENT SHOP, THE MECHANIC GAVE ME HORRIFYING NEWS, STATING MY VEHICLE WAS UNSAFE TO DRIVE DUE TO THE FRAME BEING EXCESSIVE ROTTED OUT, HE SHOWED MY WHERE THE SPARE TIRE WAS BEING HELD ON THE RUST HAD EATEN AWAY THE SUPPORT AND SAID I WAS LUCK NOT TO LOSE THE …
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I NOTICED MY VEHICLE HAD A SLIGHT SAG TO IT SO I TOOK IT IN TO AN INDEPENDENT SHOP, THE MECHANIC GAVE ME HORRIFYING NEWS, STATING MY VEHICLE WAS UNSAFE TO DRIVE DUE TO THE FRAME BEING EXCESSIVE ROTTED OUT, HE SHOWED MY WHERE THE SPARE TIRE WAS BEING HELD ON THE RUST HAD EATEN AWAY THE SUPPORT AND SAID I WAS LUCK NOT TO LOSE THE SPARE ON THE HIGHWAY. ALSO THE GAS TANK SUPPORTS WERE COMPLETELY GONE. THE TRUCK HAS 67K MILES. THE OUTSIDE LOOKS BEAUTIFUL AND CLEAN YOU WOULD NEVER TELL BY LOOKING AT THE TRUCK THAT THE UNDERCARRIAGE WAS ROTTED. I FIND IT ABSURD THAT A TRUCK WELL TAKEN CARE HAS TURNED TO THIS... THE MECHANIC SAID THE ONLY WAY TO FIX THIS IS TO REPLACE THE FRAME, WHICH IS VERY EXPENSIVE, SO I'M LEFT WITH A UNSAFE PILE OF RUSTED METAL. *TR
NHTSA ODI #10504299
100,000 miles · Jan 24, 2013
Structure
SPARE TIRE MOUNT FELL OFF TRUCK GOING 50 MPH. COULD HAVE KILLED SOME ONE. MOUNTS WERE TOTALLY RUSTED OFF. SINCE THEN HAVE HAD TO WELD FRAME SEVERAL TIMES TO PASS INSPECTION. FRAME IS NOT GOING TO PASS AGAIN THIS YEAR ON A TRUCK WITH GREAT ENGINE, TIRES, BRAKES, ETC. LAND FILL HERE WE COME. SOMETHING WAS VERY WRONG WITH THE STEEL…
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SPARE TIRE MOUNT FELL OFF TRUCK GOING 50 MPH. COULD HAVE KILLED SOME ONE. MOUNTS WERE TOTALLY RUSTED OFF. SINCE THEN HAVE HAD TO WELD FRAME SEVERAL TIMES TO PASS INSPECTION. FRAME IS NOT GOING TO PASS AGAIN THIS YEAR ON A TRUCK WITH GREAT ENGINE, TIRES, BRAKES, ETC. LAND FILL HERE WE COME. SOMETHING WAS VERY WRONG WITH THE STEEL USED IN THIS FRAME. THERE IS NOTHING LEFT. *TR
NHTSA ODI #10494533
31,000 miles · Nov 9, 2012
StructureSuspensionUnknown Or Other
BROUGHT TRUCK INTO SERVICE CENTER FOR NOISE IN FRONT. RAISED TRUCK TO INSPECT---- COMPLETE UNDERCARIAGE RUSTED BEYOND BELIEF,FRONT TO REAR BOLTS, NUTS, BRACKETS,FRAME, SHOCKS, ETC. MAIN CONCERN IS FRAME, BRAKE LINES --- HAD TO HAVE REAR LEAF SPRING SUPPORT AND BRACKET REPLACED BECAUSE IT WAS READY TO BREAK. HAD SHOCKS REPLACE…
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BROUGHT TRUCK INTO SERVICE CENTER FOR NOISE IN FRONT. RAISED TRUCK TO INSPECT---- COMPLETE UNDERCARIAGE RUSTED BEYOND BELIEF,FRONT TO REAR BOLTS, NUTS, BRACKETS,FRAME, SHOCKS, ETC. MAIN CONCERN IS FRAME, BRAKE LINES --- HAD TO HAVE REAR LEAF SPRING SUPPORT AND BRACKET REPLACED BECAUSE IT WAS READY TO BREAK. HAD SHOCKS REPLACED BECAUSE THEY LOOKED LIKE THEY COULD BUST AT ANY TIME. THIS IS A TRUCK WITH LESS THAN 32,000 MILES --- BODY STILL LOOKS GREAT BUT UNDERNEATH IS QUESTIONABLE IS THERE A RECALL OR SOMETHING I CAN FALL BACK ON ????
NHTSA ODI #10484401
106,596 miles · Aug 1, 2012
StructureSuspension
A LOUD THUNK, REAR DRIVER'S SIDE DROPPED, IMMEDIATE STOP AT MECHANIC'S SHOP, EXTENSIVE FRAME RUST AND RIVETED CONSTRUCTION OF SHACKLE BRACKET HANGERS AND SHACKLE BRACKET HAD CAUSED THE SHACKLE BRACKET HANGER TO BREAK FROM THE FRAME. THE SPRING WAS SHOVED UP AGAINST THE TRUCK'S BED. AT HIGHWAY SPEED THIS COULD HAVE BEEN DEADL…
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A LOUD THUNK, REAR DRIVER'S SIDE DROPPED, IMMEDIATE STOP AT MECHANIC'S SHOP, EXTENSIVE FRAME RUST AND RIVETED CONSTRUCTION OF SHACKLE BRACKET HANGERS AND SHACKLE BRACKET HAD CAUSED THE SHACKLE BRACKET HANGER TO BREAK FROM THE FRAME. THE SPRING WAS SHOVED UP AGAINST THE TRUCK'S BED. AT HIGHWAY SPEED THIS COULD HAVE BEEN DEADLY. MECHANIC SAID BOTH SHACKLE BRACKET HANGERS AND SHACKLE BRACKETS WOULD NEED REPLACEMENT WITH PROBABLY NEW METAL WELDED TO THE FRAME TO ENSURE THE NEW SHACKLE BRACKET HANGERS WOULD BE STABLE. ALSO, MECHANIC STATED THE FRAME WAS RUSTED TO A GREATER DEGREE THAN USUAL EVEN FOR NEW ENGLAND. WITH 107000 MILES, THIS SHOULD BE UNACCEPTABLE FOR US. THERE ARE ACCIDENTS AND DEATHS WAITING TO HAPPEN. THERE HAS TO BE SOMETHING DONE. MORE TO COME ONCE I GO TO THE WELDING SHOP TODAY (8/1/2013). READ ONLINE RANGER FORUMS TO SEE HOW PREVALENT THIS FRAME ROT ISSUE IS. *TR
NHTSA ODI #10468753
117,000 miles · Feb 9, 2012
StructureSuspension
REAR CROSSMEMBER ROTTED OFF CHARCOLE CANISTER AND SPARE TIRE FELL OFF WHILE DRIVING WHY SHOULDN'T FORD BE RESPONSIBLE WHEN GOVERMENT MAKES TOYOTA RESPONSIBLE FOR THERE FRAMES. *TR
NHTSA ODI #10447281
92,000 miles · Jan 27, 2011
Structure
TL*THE CONTACT OWNS A 2002 FORD RANGER. THE CONTACT NOTICED THAT THE RIGHT REAR PASSENGER FRAME HAD RUSTED. BOTH THE DEALER AND MANUFACTURER WERE NOTIFIED WHO INFORMED THE CONTACT THAT THERE WERE NO RELATED RECALLS AND DID NOT PROVIDE ANY OTHER ASSISTANCE. THE VEHICLE HAD NOT BEEN DIAGNOSED OR REPAIRED. THE CURRENT AND FAILURE M…
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TL*THE CONTACT OWNS A 2002 FORD RANGER. THE CONTACT NOTICED THAT THE RIGHT REAR PASSENGER FRAME HAD RUSTED. BOTH THE DEALER AND MANUFACTURER WERE NOTIFIED WHO INFORMED THE CONTACT THAT THERE WERE NO RELATED RECALLS AND DID NOT PROVIDE ANY OTHER ASSISTANCE. THE VEHICLE HAD NOT BEEN DIAGNOSED OR REPAIRED. THE CURRENT AND FAILURE MILEAGES WERE 92,000.
NHTSA ODI #10379299
92,000 miles · Jan 24, 2011
Structure
TL*THE CONTACT OWNS A 2002 FORD RANGER. THE CONTACT STATED THAT WHILE HAVING THE VEHICLE SERVICED, HE NOTICED THAT THE FRAME WAS CORRODED AND RUSTED. THE CONTACT CALLED THE DEALER WHO STATED THAT THEY WOULD NOT REPAIR IT. THE MANUFACTURER HAD NOT BEEN NOTIFIED. THE FAILURE MILEAGE WAS 92,000.
NHTSA ODI #10378384
30,000 miles · Jan 6, 2011
Structure
TL*THE CONTACT OWNS A 2002 FORD RANGER. WHILE PERFORMING MAINTENANCE ON THE VEHICLE, THE CONTACT NOTICED THE FRAME WAS RUSTING. OVER THE COURSE OF A FEW YEARS, THE RUSTING HAD PROGRESSED AND WORSENED. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER BUT THE FAILURE WAS NOT DIAGNOSED AND THE VEHICLE WAS NOT REPAIRED. THE FAILURE MIL…
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TL*THE CONTACT OWNS A 2002 FORD RANGER. WHILE PERFORMING MAINTENANCE ON THE VEHICLE, THE CONTACT NOTICED THE FRAME WAS RUSTING. OVER THE COURSE OF A FEW YEARS, THE RUSTING HAD PROGRESSED AND WORSENED. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER BUT THE FAILURE WAS NOT DIAGNOSED AND THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 30,000 AND THE CURRENT MILEAGE WAS 81,000. UPDTATED 2/17/11 *CN UPDATED 04/29/11
NHTSA ODI #10374903
70,000 miles · Mar 12, 2010
Structure
TL*THE CONTACT OWNS A 2002 FORD RANGER. WHILE DRIVING APPROXIMATELY 25 MPH ON NORMAL ROAD CONDITIONS, THERE WAS A LOUD NOISE COMING FROM THE EXTERIOR OF THE VEHICLE. SUDDENLY, THE SPARE TIRE WELL DETACHED FROM ITS FRAME AND ONTO THE ROAD. A REPLACEMENT SPARE TIRE WELL WAS INSTALLED AT A LOCAL REPAIR SHOP. THE VEHICLE WAS LATER T…
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TL*THE CONTACT OWNS A 2002 FORD RANGER. WHILE DRIVING APPROXIMATELY 25 MPH ON NORMAL ROAD CONDITIONS, THERE WAS A LOUD NOISE COMING FROM THE EXTERIOR OF THE VEHICLE. SUDDENLY, THE SPARE TIRE WELL DETACHED FROM ITS FRAME AND ONTO THE ROAD. A REPLACEMENT SPARE TIRE WELL WAS INSTALLED AT A LOCAL REPAIR SHOP. THE VEHICLE WAS LATER TAKEN TO AN AUTHORIZED DEALER WHO STATED THAT THE FRAME EXHIBITED SEVERE RUST AND CORROSION. THUS CAUSING DEFECTS IN THE FUEL TANK STRAP AND TRANSMISSION CROSS BEAM. THE BRAKE LINE AND SHACKLES WERE ALSO DAMAGED. THE VEHICLE WAS NOT REPAIRED WHEN THE COMPLAINT WAS FILED. THE FAILURE MILEAGE WAS 70,000 AND THE CURRENT MILEAGE WAS UNKNOWN.
NHTSA ODI #10319294
Official recalls
3Oct 13, 2009
FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.
Consequence & remedy
Consequence: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.
Remedy: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.
Aug 3, 2007
ON CERTAIN PICKUP TRUCKS, PASSENGER VEHICLES, SPORT UTILITY VEHICLES, AND MOTOR HOMES CHASSIS, THE SPEED CONTROL DEACTIVATION SWITCH MAY, UNDER CERTAIN CONDITIONS, LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.
Consequence & remedy
Consequence: THIS COULD RESULT IN AN UNDERHOOD FIRE.
Remedy: DEALERS WILL INSTALL A FUSED WIRING HARNESS. OWNERS OF THE PASSENGER CARS INCLUDED IN THIS CAMPAIGN WILL BE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED AS AN INTERIM REPAIR. AS SOON AS REPAIR PARTS ARE AVAILABLE (EXPECTED OCTOBER 2007), OWNERS WILL BE INSTRUCTED TO RETURN TO THE DEALERS FOR INSTALLATION OF A FUSED WIRING HARNESS. THE RECALL BEGAN ON AUGUST 13, 2007, AND MAILING COMPLETED BY SEPTEMBER 19, 2007. OWNERS MAY CONTACT FORD AT 1-888-222-2751.
Feb 4, 2002
ON SOME MANUAL TRANSMISSION TRUCKS EQUIPPED WITH THE FX4 PACKAGE, THE REAR AXLE DIFFERENTIAL CASE COULD FRACTURE UNDER A HIGH TORQUE EVENT SUCH AS WHEN CUSTOMERS ACCELERATE RAPIDLY FROM A STOP OR WHEN A SPINNING TIRE SUDDENLY GAINS TRACTION.
Consequence & remedy
Consequence: DIFFERENTIAL FRACTURES COULD POTENTIALLY RESULT IN WHEEL LOCK-UP.
Remedy: DEALERS WILL REPLACE THE REAR AXLE ASSEMBLY. OWNER NOTIFICATION BEGAN MARCH 29, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FORD AT 1-800-392-3673.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗