2002 Ford Ranger

I HAVE A 2002 FORD RANGER THAT WHEN I GOT THE TRUCK IT HAD TO HAVE THE SLAVE CYLINDER FOR THE CLUTCH REPLACED WHICH THE DEALER DID, AND THE TRUCK ONLY HAD 18,000 MILES, BUT THEN AGAIN BEFORE MY EXTENDED WARRANTY RAN OUT, IT WENT OUT AGAIN AT ABOUT 52000 MILES, AND NOW IT HAS HAPPENED AGAIN, AT 66,000 MILES, THE SLAVE CYLINDER AGAIN FOR THE CLUTCH, AND I AM NOT NEW TO DRIVING MANUAL TRANSMISSIONS, I AM 47 AND LEARNED TO DRIVE ON A MANUAL TRANSMISSION WHEN 16, IT ALSO UPSETS ME THAT FORD SAID MY EXTENDED WARRANTY FOR THE SECOND REPAIR DID NOT COVER THE CLUTCH SLAVE CYLINDER, AND I DO NOT BELIEVE A VEHICLE SHOULD REQUIRE THIS PART TO BE REPLACED APPROXIMATELY EVERY TWENTY OR THIRTY THOUSAND MILES. I ALSO BELIEVE SINCE I PURCHASED A MANUAL WITH AN EXTENDED WARRANTY IT SHOULD HAVE BEEN COVERED, MY SON ALSO HAS A 2000 FORD RANGER AND HE RECENTLY HAD THE SAME PROBLEM AND WE BOTH HAVE THE V6 WITH 5 SPEED MANUAL TRANSMISSION. *TR

TRUCK STILL NOT SHIFTING PROPERLY AFTER COMPLETE OVERHAUL BY FORD ON 5/22/04 ( COMPLAINT ODI NO. 10215891). FORD SERVICE DEPARTMENT ROAD TEST TRUCK AND VERIFIED PROBLEM. CALLED HOTLINE (5LSB2012) R&R TO OVERHAUL, FOUND STICKING VALVE IN MAIN CONTROL(7A100), RESEALED TRANS.,REPLACED MAIN CONTROL AND TORQUE CONVERTER,FLUSHED COOLER LINES. BUT I RETURNED THE TRUCK COMPLAINING THAT THERE WAS A GRINDING WINING NOISE AND STILL NOT SHIFTING RIGHT. SERVICE MANAGER ROAD TESTED AND SAID THERE WAS NOTHING WRONG. WORK WAS PERFORMED AT 60,206 MILES AND NOW AT 90,125 MILES I CAN'T DRIVE THE TRUCK BECAUSE THE TRANSMISSION S BROKEN AGAIN. THE PROBLEM IS HE TRANSMISSION WAS NEVER FIXED PROPERLY AT THE FIRST OVER HAUL OR THE SECOND TIME IT WAS OVERHAULED BY FORD. NOW I HAVE A TRUCK WITH A TRANSMISSION OVERHAULED TWICE BY FORE AND NEEDS OVERHAULED AGAIN. NOW FORD INFORMED ME THAT THE WARRANTY IS OUT AND THEY CAN NOT HELP ME. *TR

1) EVENTS LEADING UP TO THE FAILURE: NORMAL EVERYDAY MODE OF TRANSPORTATION VIA HIGHWAY AND SURFACE STREETS. 2)FAILURE AND CONSEQUENCES: THE REAR LIMITED SLIP DIFFERENTIAL UNIT OF MY 2002 FORD RANGER FX4 AUTOMATIC TRANSMISSION VEHICLE BROKE CAUSING THE TRUCK TO STOP ABRUPTLY NEARLY CAUSING AN ACCIDENT. THE REAR LIMITED SLIP DIFFERENTIAL UNIT EXPLODED CAUSING THE GEARS TO BREAK AND STOP THE VEHICLE FROM DRIVING. I HAD CONTACTED THE MANUFACTURER (TORSEN) OF THE DIFFERENTIAL UNIT AND STATED THE UNIT I HAD WAS RECALLED ACCORDING TO THE SERIAL NUMBER. FORD MOTOR COMPANY NEGELANTLY DID NOT RECALL ALL VEHICLES WITH THE RECALLED DIFFERENTIAL UNITS. 3) THE TRUCK'S REAR DIFFERENTIAL UNIT AND GEAR WAS REPLACED WITH OEM RING AND PINION GEARS, BEARINGS AND SIMILAR TYPE LIMITED SLIP DIFFERENTIAL UNIT FROM A DIFFERENT MANUFACTURER (DETROIT TRUETRAC) FROM WHICH WAS ORGINALLY INSTALLED IN THE VEHICLE. COST $1,400.00.*CN

TL*THE CONTACT OWNS A 2002 FORD RANGER. WHILE DRIVING 2 MPH, THE CONTACT HEARD A LOUD GRINDING AND CLUNKING NOISE. HE ALSO NOTICED FLUID LEAKING FROM THE REAR DIFFERENTIAL UNIT. THE DEALER STATED THAT THERE WAS A FRACTURE IN THE REAR DIFFERENTIAL CASE. THE DEALER AND MANUFACTURER STATED THAT HIS VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN ID NUMBER 02V035000 (POWER TRAIN: DRIVELINE: DIFFERENTIAL UNIT). THE CONTACT FELT THAT HIS VEHICLE SHOULD BE INCLUDED IN THE RECALL. THE FAILURE MILEAGE WAS 35,000 AND CURRENT MILEAGE WAS 80,000.

DT*: THE CONTACT STATED THE REAR AXLE DIFFERENTIAL WAS DAMAGED AND NEEDED TO BE REPLACED. THE SERVICE DEALER DETERMINED THE REAR AXLE DIFFERENTIAL COULD BE CHANGED AT A CHARGE. THE CONTACT EXPRESSED CONCERN THAT THIS WAS A DEFECT. UPDATED 11/30/2006 - WHILE DRIVING THE REAR OF THE TRUCK SHOOK PROFUSELY. AN INDEPENDENT REPAIR FACILITY DETERMINED THAT THE REAR AXLES WERE CRACKED AND THE ENTIRE REAR DIFFERENTIAL SHOULD BE REPLACED. THE CONSUMER WAS INFORMED OF A RECALL RELATED TO THIS PROBLEM. THE CONSUMER CONTACTED THE DEALER WHO ADMITTED THERE WAS A RECALL BUT STATED THAT IT HAD EXPIRED. THE CONSUMER CONTACTED THE MANUFACTURER. THE CUSTOMER SERVICE REP EXPLAINED THAT THE RECALL HADN'T EXPIRED IT JUST DIDN'T EXIST FOR THE CONSUMER'S RANGER. THE SERVICE REP WHEN ON TO TELL THE CONSUMER THAT THE RECALL WAS FIR 2002 RANGER 4X4 WITH MANUAL TRANSMISSION. THE CONSUMER'S VEHICLE HAS AN AUTOMATIC TRANSMISSION. *NM

2002 FORD RANGER FX4- AUTOMATIC TRANSMISSION. VEHICLE HAD APPROX. 65K MILES AT THE TIME OF INCIDENT. DROVE VEHICLE NORMALLY, STARTED NOTICING "CLUNKING" SOUND COMING FROM THE REAR. MECHANIC DIAGNOSED AS A CRACKED REAR DIFFERENTIAL UNIT THAT WAS VERY CLOSE TO CAUSING AXLE TO LOCK UP. PARTS REPLACED BY MY MECHANIC AT THE COST OF APPROX. $1500. SOUNDS VERY SIMILAR TO RECALL #02V035000 CONCERNING MANUAL TRANSMISSION VERSION. *NM