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2002 Ford Ranger

Owner reports · Recalls · Investigations

More warning signs than most Ranger years

Owner complaints for the 2002 Ford Ranger are substantially higher than the model-year median of 144.

About this comparison →

When problems were reported

Mileage at the reported incident

220 reports with mileage · 126 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Power Train. Review the 61 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 51 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 49 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

43 crash reports12 fire reports25 injury reports

Engine And Engine Cooling complaints

39 reports
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16,000 miles · Jan 6, 2004
Engine And Engine CoolingFuel System, GasolineVehicle Speed Control

THIS VEHICLE IS UNSAFE AT HIGH SPEEDS. RECENTLY I BOUGHT A USED 2002 FORD RANGER XLT, W/ 4.0 LITER ENGINE, AND I NOTED THE 125 MPH SPEEDOMETER. LAST EVENING AN 18 WHEELER CUT INTO MY LANE AND I QUICKLY ACCELERATED HITTING ABOUT 90 MPH ON THE INTERSTATE TO AVOID BEING CRUSHED. HOWEVER JUST AS I WAS CLEARING THE FRONT END OF THE…

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THIS VEHICLE IS UNSAFE AT HIGH SPEEDS. RECENTLY I BOUGHT A USED 2002 FORD RANGER XLT, W/ 4.0 LITER ENGINE, AND I NOTED THE 125 MPH SPEEDOMETER. LAST EVENING AN 18 WHEELER CUT INTO MY LANE AND I QUICKLY ACCELERATED HITTING ABOUT 90 MPH ON THE INTERSTATE TO AVOID BEING CRUSHED. HOWEVER JUST AS I WAS CLEARING THE FRONT END OF THE SEMI THE ENGINE BEGAN TO FAULTER AND THE VEHICLE BEGAN TO SLOW. PRESSING ON THE ACCELERATOR DIDN'T INCREASE VEHICLE SPEED OR ENGINE RPM. I WAS SCARED OUT OF MY WITS. I CALLED THE DEALERSHIP THAT NIGHT AND THEY AGREED TO LOOK AT THE VEHICLE. WHICH THEY LATER DEFERRED ON (BASICALLY THEY KNEW OF THE DEFECT). AFTER TALKING TO SEVERAL SERVICE DEPARTMENT REPS AT THE DEALERSHIP I WAS TOLD THE FUEL EJECTORS ARE DESIGNED TO CUT OUT AT HIGH SPEEDS. I PRESSED FURTHER AND TALKED TO OTHER DEALERSHIPS TO FIND OUT THE VEHICLE HAS BEEN DETEREMINED UNSAFE AT HIGH SPEEDS BY FORD, SO THIS SAFETY FEATURE WAS INCORPORATED IN THE VEHICLE. I GOT LITTLE "POSITIVE" RESPONSES WHEN I ASKED WHY A)THE SPEEDOMOTER WENT TO 125 MPH (NOTING THAT OLER VEHICHLES MANUFACTURED IN THE MID TO LATE 1980'S ONLY HAD 85 MPH SPEEDOMETERS) B)WHY AM I PAYING SEVERAL THOUSAND DOLARS FOR A 4.0 LITER ENGINE AND C) WHY IS THIS UNSAFE CONDITION NOT DISCLOSED ANYWHERE OR AT ANY TIME DURING MY PURCHASE? I ASKED IF FATTY FOODS ARE BAD FOR ME WOULD I PAY FULL PRICE FOR A 2 LB. STEAK AND ONLY BE SERVED A 6 OZ. ONE? HE HAD NO RESPONSE. *AK

NHTSA ODI #10052522

13,000 miles · Oct 12, 2003
Engine And Engine Cooling

WHILE DRIVING ENGINE PRODUCES A KNOCKING SOUND.*AK THE CONSUMER STATED THAT THE VEHICLE DOESN'T RUN PROPERLY ON THE 87 OCTANE GAS. THE ENGINE HAD A SPARK-KNOCK CONDITION. THE CONSUMER FEELS THIS TYPE OF PROBLEM IS UNACCEPTABLE FOR A NEW VEHICLE. *PH *NLM

NHTSA ODI #10038368

9,900 miles · Oct 6, 2003
Engine And Engine Cooling

EXHAUST ODOR AFTER ENGINE REACHES NORMAL OPERATING TEMP. THE ODOR IS LIKE ROTTEN EGGS, SULPHUR, PHOSPHORUS. PROBLEM BEGAN WHEN VEHICLE WAS APPROX. 9 MONTHS OLD WITH LESS THAN 10,000 MILES. VEHICLE WAS BOUGHT NEW AND IS A 2002 FORD RANGER WITH 4.0, AUTO, 4X4. VEHICLE NOW HAS 17,405 MILES AND HAS BEEN BACK TO THE DEALER 4 OR 5 TIM…

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EXHAUST ODOR AFTER ENGINE REACHES NORMAL OPERATING TEMP. THE ODOR IS LIKE ROTTEN EGGS, SULPHUR, PHOSPHORUS. PROBLEM BEGAN WHEN VEHICLE WAS APPROX. 9 MONTHS OLD WITH LESS THAN 10,000 MILES. VEHICLE WAS BOUGHT NEW AND IS A 2002 FORD RANGER WITH 4.0, AUTO, 4X4. VEHICLE NOW HAS 17,405 MILES AND HAS BEEN BACK TO THE DEALER 4 OR 5 TIMES WITHOUT RESOLVE AND IS ABOUT TO GO BACK AGAIN. THE DEALER SAID THEY HAVE DONE EVERYTHING FORD HAS ADVISED THEM TO DO AND THEY DO NOT KNOW WHAT TO TRY NEXT. THE DEALER SAID FORD WILL NOT AUTHORIZE REPLACING THE CATALYTIC CONVERTOR BECAUSE THE PROBLEM WOULD START OVER AGAIN WHEN THE NEW CONVERTOR "BURNS" IN. THE DEALER TOLD ME THE FIRST TIME IT WOULD GO AWAY IN APPROX. 5,000 MILES. THE SMELL REMAINS AND, IF ANYTHING, IS GETTING WORSE. THE FRUSTRATION BEGAN WHEN I TOOK THE TRUCK IN THE FIRST TIME FOR THE EXHAUST ODOR AND A SEVERE JERK WHEN PUTTING THE TRANS. INTO REVERSE. THE SERVICE MANAGER SAID THE "JERK" WAS BECAUSE THE VEHICLE (10,008 MILES) WAS GETTING "BROKE IN" BUT THE SMELL WAS DUE TO THE CONVERTOR JUST "BURNING IN" BECAUSE IT WAS NEW! I'VE HAD 5 RANGERS SINCE 1996 AND PURCHASE 3 OTHER VEHICLES SINCE 1990 AND HAVE NEVER HAD THIS ODOR IN ANY OF THEM. *JB

NHTSA ODI #10041293

Mileage unknown · Jun 24, 2003
Engine And Engine Cooling

I HAD A PINGING,THEY CHANGED A SENSOR, IT WENT AWAY FOR A WHILE AND NOW IT IS BACK, THEN THEY CLEANED THE CARBON OUT OF THE ENGINE AND NOW IT SURGES, AND STILL PINGS. THEY PUT IT ON A MACHINE AND THE MACHINE SAID IT IS OK. I AM NOT SATISFIED. *JB

NHTSA ODI #10023701

1,066 miles · Mar 16, 2003
Electrical SystemEngine And Engine CoolingInterior Lighting

I AM HAVING MULTIPLE PROBLEMS WITH MY 6 MONTH OLD TRUCK. A STRANGE OIL LOSS THAT WAS LOOSING 1-2 QUARTS OF OIL A WEEK, NOW FIXED FOR THE MOMENT. THE CLUTCH DISENGAGES IF ANY PRESSURE IS APPLIED TO THE CLUTCH PEDAL AND WILL NOT ENGAGE UNTIL THE PEDAL IS FULLY RELEASED, DEALER CLAIMS ITS NORMAL. VARIOUS ELECTRICAL PROBLEMS WITH TH…

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I AM HAVING MULTIPLE PROBLEMS WITH MY 6 MONTH OLD TRUCK. A STRANGE OIL LOSS THAT WAS LOOSING 1-2 QUARTS OF OIL A WEEK, NOW FIXED FOR THE MOMENT. THE CLUTCH DISENGAGES IF ANY PRESSURE IS APPLIED TO THE CLUTCH PEDAL AND WILL NOT ENGAGE UNTIL THE PEDAL IS FULLY RELEASED, DEALER CLAIMS ITS NORMAL. VARIOUS ELECTRICAL PROBLEMS WITH THIS HEAP, INCLUDING FAILING SENSORS, INTERIOR LIGHT COMING ON WHEN IT WANTS TO, AND THE CHECK ENGINE LIGHT COMES ON OCCASIONALLY. THIS TRUCK HAS STARTING PROBLEMS SOMETIMES, YOU HAVE TO CRANK THE ENGINE FOR A LONG TIME(UP TO 30 SECONDS SOMETIMES) BEFORE IT WILL START. HAD TO HAVE A TIRE REPLACED WITH 1066 MILES ON THE VEHICLE BECAUSE SOME OF THE TREAD WAS BEGINNING TO COME OFF, VEHICLE WAS REALIGNED AT THE SAME TIME TO CURE A PULL TO THE RIGHT WHICH DID NOTHING STILL PULLS TO THE RIGHT. I HAVE TRIED TO GET IN CONTACT OF FORD MOTOR COMPANY TO GET THIS VEHICLE REPLACED UNDER A LEMON LAW TO NO AVAIL. I GET TOLD A STORY AND PUT OFF, THE DEALERSHIP I BOUGHT THIS THING FROM DOES THE SAME THING TRIES TO FIX IT TO NO AVAIL AND PUTS ME OFF. I PAID 15 THOUSAND DOLLARS FOR THIS TRUCK AND NOW MAY LOSE MY JOB BECAUSE IT IS NOT DEPENDABLE! SOMETHING MUST BE DONE THIS IS NOT HOW TO TREAT A REPEAT CUSTOMER, THIS BEING MY 4TH FORD PRODUCT AND MY LAST. *NLM

NHTSA ODI #10010558

5,185 miles · Feb 2, 2003
Engine And Engine CoolingCrash

PURCHASED A NEW 2002 FORD RANGER 4X4 4DR XCAB WITH THE 4.0 ENGINE. VEHICLE IDENTIFICATION # [XXX], ON SEPTEMBER 14, 2002. AFTER COMING TO STOP, ENGINE HAS SURGED. FIRST TIME RPM WENT TO 1500 AND COULD KEEP THE TRUCK IN PLACE WITH BRAKE PRESSURE. TOOK TO DEALER FOR 3000 SERVICE IN DECEMBER AND REPORTED PROBLEM. DEALER PERFORMED…

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PURCHASED A NEW 2002 FORD RANGER 4X4 4DR XCAB WITH THE 4.0 ENGINE. VEHICLE IDENTIFICATION # [XXX], ON SEPTEMBER 14, 2002. AFTER COMING TO STOP, ENGINE HAS SURGED. FIRST TIME RPM WENT TO 1500 AND COULD KEEP THE TRUCK IN PLACE WITH BRAKE PRESSURE. TOOK TO DEALER FOR 3000 SERVICE IN DECEMBER AND REPORTED PROBLEM. DEALER PERFORMED NORMAL 3000 SERVICE AND FOUND NO PROBLEMS, HOWEVER THEY ASKED TO BE INFORMED IF IT HAPPENS AGAIN. THIS TIME ENGINE SURGED TO OVER 3000 RPM AND COULD NOT KEEP TRUCK STOPPED PUSHING INTO ANOTHER TRUCK IN FRONT OF ME. WE HIT BUMPERS AND THE ONLY WAY TO STOP MY TRUCK WAS TO SLAM THE TRANSMISSION INTO PARK. ARE THERE ANY OTHER REPORTED PROBLEMS OF ENGINE SURGE LIKE THIS. USING REGULAR GASOLINE IN THE TANK. TAKING TRUCK BACK TO DEALER FOR INSPECTION. *JB INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR

NHTSA ODI #10005114

9,000 miles · Dec 19, 2002
Engine And Engine Cooling

2002 RANGERS ARE APPARENTLY EQUIPPED WITH A SPEED CONTROL CHIP THAT LIMITS TOP END SPEED AND RPM'S. I WAS NOT INFORMED THAT MY VEHICLE WAS GOING TO BE CRIPPLED BY THIS DEVICE OR I WOULD NOT HAVE PURCHASED IT. WHEN DRIVING IN THE WESTERN US, THIS LIMITER HAS ALMOST CAUSED ME TO BE IN AN ACCIDENT 4 TIMES. FORD SHOULD BE COMPELLED …

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2002 RANGERS ARE APPARENTLY EQUIPPED WITH A SPEED CONTROL CHIP THAT LIMITS TOP END SPEED AND RPM'S. I WAS NOT INFORMED THAT MY VEHICLE WAS GOING TO BE CRIPPLED BY THIS DEVICE OR I WOULD NOT HAVE PURCHASED IT. WHEN DRIVING IN THE WESTERN US, THIS LIMITER HAS ALMOST CAUSED ME TO BE IN AN ACCIDENT 4 TIMES. FORD SHOULD BE COMPELLED TO TELL BUYERS THAT THIS VEHICLE HAS A SPEED LIMITER BEFORE THE SALE IS CLOSED.

NHTSA ODI #10000242

Mileage unknown · Nov 12, 2002
Engine And Engine Cooling

WHILE TURNING A CORNER THE VEHICLES ENGINE SHUTS OFF. VEHICLE WILL START RIGHT UP AGAIN, CONSUMER FEELS UNSAFE BECAUSE THE BRAKES AND STEERING GO OUT. CAUSE OF STALLING IS UNKNOWN. PLEASE PROVIDE ANY FURTHER INFORMATION. MR

NHTSA ODI #8022561

Mileage unknown · Oct 25, 2002
Engine And Engine Cooling

CONSUMER STATES THAT THE VEHICAL WILL NOT START. TS

NHTSA ODI #8021616

Mileage unknown · Oct 16, 2002
Engine And Engine Cooling

CONSUMER STATES WHEN VEHICLE IS IN NEUTRAL THERE A LOT OF SHAKING, WHEN DRIVING AT HIGHWAY SPEEDS RPM'S MAY BE AT 85 THEN VEHICLE SUDDENLY LOOSES POWER. CAUSE IS UNKNOWN. PLEASE PROVIDE ANY FURTHER INFORMATION. MR

NHTSA ODI #8020927

Official recalls

3

09V399000 · Vehicle Speed Control

Oct 13, 2009

FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

Consequence & remedy

Consequence: A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.

Remedy: FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

07V336000 · Vehicle Speed Control

Aug 3, 2007

ON CERTAIN PICKUP TRUCKS, PASSENGER VEHICLES, SPORT UTILITY VEHICLES, AND MOTOR HOMES CHASSIS, THE SPEED CONTROL DEACTIVATION SWITCH MAY, UNDER CERTAIN CONDITIONS, LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

Consequence & remedy

Consequence: THIS COULD RESULT IN AN UNDERHOOD FIRE.

Remedy: DEALERS WILL INSTALL A FUSED WIRING HARNESS. OWNERS OF THE PASSENGER CARS INCLUDED IN THIS CAMPAIGN WILL BE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED AS AN INTERIM REPAIR. AS SOON AS REPAIR PARTS ARE AVAILABLE (EXPECTED OCTOBER 2007), OWNERS WILL BE INSTRUCTED TO RETURN TO THE DEALERS FOR INSTALLATION OF A FUSED WIRING HARNESS. THE RECALL BEGAN ON AUGUST 13, 2007, AND MAILING COMPLETED BY SEPTEMBER 19, 2007. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

02V035000 · Power Train:driveline:differential Unit

Feb 4, 2002

ON SOME MANUAL TRANSMISSION TRUCKS EQUIPPED WITH THE FX4 PACKAGE, THE REAR AXLE DIFFERENTIAL CASE COULD FRACTURE UNDER A HIGH TORQUE EVENT SUCH AS WHEN CUSTOMERS ACCELERATE RAPIDLY FROM A STOP OR WHEN A SPINNING TIRE SUDDENLY GAINS TRACTION.

Consequence & remedy

Consequence: DIFFERENTIAL FRACTURES COULD POTENTIALLY RESULT IN WHEEL LOCK-UP.

Remedy: DEALERS WILL REPLACE THE REAR AXLE ASSEMBLY. OWNER NOTIFICATION BEGAN MARCH 29, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FORD AT 1-800-392-3673.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.