2008 Ford F-450 Sd

ENTERED ON 10/04/2016 AT 2:45:07 PM EDT (GMT-0400) BY NHTSA.WEBMASTER@DOT.GOV: SENDER NAME: SENDER EMAIL: SUBJECT: FORD F-450 COOLING SYSTEM FAILURE AND ENGINE PROBLEMS COMMENTS: I PURCHASED THIS TRUCK NEW IN 2008 AND DROVE IT CROSS COUNTRY TOWING MY 5TH WHEEL. AT 4,544 MILES THE RADIATOR BLEW APART. (DRIVING HIGHWAY/TOWING) THIS WAS REPLACED UNDER WARRANTY AFTER FIGHTING WITH FORD. AT 6,065 MILES I HAD ANOTHER COOLING SYSTEM LEAK.(DRIVING LOCAL) THEY HAD TO REPLACE THE "SMALL" RADIATOR, THE "FUEL AND TURBO" COOLER. AT 21432 MILES THE POWER STEERING PUMP WENT AND HAD TO BE REPLACED.(DRIVING/TOWING/LOCAL) SHOP STATED THAT "FLUID WAS CONTAMINATED" (THIS TRUCK HAS ONLY BEEN SERVICED BY FORD) AT 22215 MILES I HAD TO HAVE THE LEFT REAR AXLE SEAL, BRAKE PADS AND LOWER CAC HOSE FOR TURBO REPLACED.( DRIVING HIGHWAY/TOWING) NOW AT 29,017 MILES THE RADIATOR TANKS HAVE SEPARATED FROM THE CORE AND NEED TO BE REPLACED AGAIN ALONG WITH THE CRANK SEAL AND ANOTHER POWER STEERING PUMP.( COMBINATION, HIGHWAY/LOCAL/TOWING? NOT TOWING) I HAVE CHECKED WITH FORD AND THEIR CUSTOMER SERVICE DEPARTMENT AND THEY REFUSE TO COVER ANY OF THIS, OR ANY PART, UNDER WARRANTY. I HAVE ALSO DONE RESEARCH ON THESE TRUCKS HAVING FOUND MANY OTHER OWNERS HAVING THE SAME COOLING SYSTEM ISSUES ALONG WITH OTHER ISSUES THAT FORD REFUSED TO COVER. PLEASE LOOK INTO THIS ISSUE, I THINK THEY NEED TO HAVE A RECALL ON THE COOLING SYSTEMS IN THEIR TRUCKS. THANK YOU FOR TAKING THE TIME TO READ THIS. I WOULD APPRECIATE A RESPONSE. CHECK EDMUNDS FORD F-450 SD TURBO DIESEL REVIEW, MULTIPLE COMPLAINTS OF COOLING SYSTEM FAILURE, ENGINE FAILURE. *TR

INVESTIGATION NEEDS TO BE DONE ON 2008 FORD F450SD 6.4L TRUCKS ON THE BOLTS THAT ARE USED IN THE ENGINE COMPARTMENT FOR THE EXHAUSTS. HAVE A BOLT THAT BROKE THAT IS NOW CAUSING A WHISTLING SOUND UNDER ACCELERATION AND EXHAUST FUMES TO ESCAPE. ON THE DRIVER SIDE FOUR OTHER BOLTS HAVE BROKEN OFF IN THE HEAD UNIT THAT WILL REQUIRE FOR THE ENGINE OR CAB TO BE REMOVED IN ORDER TO REPLACE THE BOLTS. THE REPAIR FACILITY MY TRUCK IS LOCATED HAS FOUR OTHER 6.4L FORD SUPER DUTY TRUCKS SITTING THEIR FOR THE SAME REPAIRS. SEEMS TO ME THERE IS AN ISSUE WITH THE TYPE OF STUDS AND BOLTS THE MANUFACTURER USED. RECALL NEEDS TO BE ISSUED TO FIX THIS ISSUE. THE OTHER TRUCKS WERE F250, F350, AND F450 SUPER DUTY 6.4L TURBO DIESEL. THE EXHAUST FUMES IS DEFINITELY A SAFETY HAZARD.

FORD NEEDS TO ISSUE A RECALL FOR FAULTY BOLTS IN THE ENGINE COMPARTMENT. ONE BOLT BROKEN OFF ON THE PASSENGER SIDE THAT DEALS WITH THE EXHAUST CAUSING A WHISTLING SOUND UNDER ACCELERATION. FOUR BOLTS BROKE OFF ON THE DRIVER SIDE THAT GO INTO THE HEAD OF THE ENGINE BLOCK. IMPOSSIBLE TO GAIN ACCESS TO THESE BOLTS UNLESS YOU PULL THE ENGINE OUT IN ORDER TO REPLACE. FORD NEEDS TO HELD ACCOUNTABLE FOR THESE FAULTY HARDWARE AND REPLACE THIS AT NO COST TO THE OWNER OF THE VEHICLE.

TL* THE CONTACT OWNS A 2008 FORD F-450 SD. THE CONTACT STATED WHILE DRIVING AT 65 MPH, THE THROTTLE CONTROL WARNING LIGHT ILLUMINATED ON THE INSTRUMENT PANEL. THE CONTACT STATED THAT THE ENGINE RPMS GAUGE STARTED TO FLUCTUATE ABNORMALLY AND THE EXHAUST SYSTEM STARTED TO SMOKE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC. THE TECHNICIAN DIAGNOSED THAT THERE WAS AN ISSUE WITH THE ENGINE COOLANT TEMPERATURE AND ENGINE OIL TEMPERATURE. AS A RESULT, THE ENGINE COOLER, COOLANT, THERMOSTAT, AS WELL AS THE OIL AND OIL FILTERS NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 68,000. UPDATED 09/02/15*LJ THE CONSUMER STATED THE TURBO BOOST BRAKE SYSTEM WAS SLOWLY LEAKING. UPDATED 12/7/2015*JS

I WAS MAKING A LEFT HAND TURN AFYER STOPING AT A TRAFFIC LIGHT AND LOSS POWER. THE ENGINE LIGHT CAME ON AND THE TURBO PRESSURE GAUGE DROPPED. I TOOK THE TRUCK INTO THE DEALER AND THE DEALER TOLD ME THAT A MANAFOLD BOLT HAD BROKEN WHICH CAUSED A BAD EXHUAST LEAK. REPAIR COST WAS $3500. I DROVE THE TRUCK LESS THAN 50 MILES OVER THE NEXT TWO DAYS AND THE PROBLEM HAPPENED AGAIN WITH LOSS OF POWER AND ENGINE LIGHT ON. I TOOK THE TRUCK BACK THE DEALER AND WAS INFORMED THAT THE HIGH PRESSURE FUEL PUMP HAD EXPLODED AND SENT METAL DEBRIS THROUGH OUT THE FUEL SYSTEM. I WAS THEN TOLD THE REPAIR COST WERE GOING TO $7500 ($6000 FOR PARTS AND $1500 FOR LABOR). THIS IS A BAD FORD ENGINEERING DESIGN PROBLEM AND SHOULD BE PAID FOR BY FORD AS WELL AS A RECALL ON ALL MODELS USING THE SAME HPFP ASSEMBLY.

VEHICLE LOST COMPLETE POWER WHILE DRIVING ON INTERSTATE AT CRUISING SPEED. THERE WERE ABSOLUTELY NO WARNINGS, THE ENGINE JUST QUIT, DISABLING THE VEHICLE IN HIGH SPEED TRAFFIC. THE DEALER REPAIR WAS TO REPLACE WIRING HARNESS FOR HIGH PRESSURE FUEL PUMP DUE TO WIRES SHORTING THE ENGINE AFTER THE INSULATION WAS CHAFED BY INTERNAL CONTACT WITH OTHER ENGINE PARTS, WHICH WAS A KNOWN ISSUE WITH THIS ENGINE FOR BUILDS PRIOR TO AUGUST 20, 2007, ACCORDING TO A FORD TSB: 07-26-2. THIS PART IS COMPLETELY INTERNAL AND NOT SUBJECT TO INSPECTION UNTIL FAILURE. MY FAMILY AND I WERE EXTREMELY FORTUNATE THAT WE WERE ABLE TO GET SAFELY TO THE SHOULDER OF THE INTERSTATE WITH MANY SEMI'S AND CARS AROUND US WHEN THE FAILURE OCCURRED. ALSO, SINCE ENGINE WOULDN'T START AT ALL, WE WERE SUBJECTED TO EXTREME COLD WEATHER CONDITIONS WHILE WAITING FOR TOW VEHICLE, OVER 2 HOURS. THIS IS A POTENTIAL LIFE-THREATENING DEFECT!! LOSING ALL POWER IN SECONDS WITHOUT WARNING IN HIGH-SPEED TRAFFIC IS UNACCEPTABLE, FORD! *TR

TL* THE CONTACT OWNS A 2008 FORD F-450 SD. THE CONTACT STATED WHILE DRIVING APPROXIMATELY 35 MPH THE VEHICLE FAILED TO ACCELERATE AND THE BRAKE LIGHT ILLUMINATED. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSIS WHERE THE TECHNICIAN STATED THE MANIFOLD BOLTS WERE CORRODED, THE OIL COOLER WAS CLOGGED AND IT HAD TO BE REPLACED. AFTER THE VEHICLE WAS REPAIRED. THE FAILURE CONTINUED TO OCCUR AND THE VEHICLE WAS TAKEN BACK TO THE DEALER. THE TECHNICIAN STATED THE TURBO CAUSED THE EGR SENSOR TO FAIL AND IT ALSO HAD TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT AVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 125,000.

TL* THE CONTACT OWNS A 2008 FORD F-450 SD. THE CONTACT STATED THAT WHILE THE VEHICLE WAS HAULING A TRAILER AT 60 MPH UPHILL WHEN THE VEHICLE DECELERATED TO 20 MPH INDEPENDENTLY AS THE CHECK ENGINE WARNING LIGHT ILLUMINATED. THE FAILURE WAS RECURRING. THE VEHICLE WAS TAKEN TO A DEALER WHERE THE MECHANIC STATED THAT THE COMPUTER WOULD NEED TO BE REPROGRAMMED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED. THE FAILURE MILEAGE WAS 96,000. UPDATED 11/15/13*CN UPDATED 12/2/2013 *JS