NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
208 reports46,700 miles · May 28, 2019
Suspension
WHILE IN MOTION AT HIGHWAY SPEEDS, TRAVELING IN A STRAIGHT LINE, THE VEHICLE SHAKES VIOLENTLY TO THE POINT OF ALMOST LOSING CONTROL. THE SHAKING BEGINS WHEN THE VEHICLE DRIVES OVER A SEAM, BUMP, OR HOLE IN THE ROAD WHEN AT HIGHWAY SPEEDS. IT CAUSES THE STEERING WHEEL TO WHIP BACK AND FORTH AT A HIGH RATE OF SPEED ALMOST LIKE A M…
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WHILE IN MOTION AT HIGHWAY SPEEDS, TRAVELING IN A STRAIGHT LINE, THE VEHICLE SHAKES VIOLENTLY TO THE POINT OF ALMOST LOSING CONTROL. THE SHAKING BEGINS WHEN THE VEHICLE DRIVES OVER A SEAM, BUMP, OR HOLE IN THE ROAD WHEN AT HIGHWAY SPEEDS. IT CAUSES THE STEERING WHEEL TO WHIP BACK AND FORTH AT A HIGH RATE OF SPEED ALMOST LIKE A MOTORCYCLE WHEN THE HANDLE BARS WHIP BACK AND FORTH (TANK SLAPPER). IT IS NOT ALWAYS IN THE SAME PLACE ON THE HIGHWAY AND DOES NOT ALWAYS OCCUR AT THE SAME TIME OR PLACE AND SPEED. IT CAN CATCH A DRIVER OFF GUARD AND HAS TO BE FOUGHT TO GAIN CONTROL OF THE VEHICLE DUE TO THE VIOLENT NATURE OF THE STEERING WHEEL. THE PHENOMENON IS KNOWN BY THE MANUFACTURER AS THE "DEATH WOBBLE" AND THEY HAVE A TSB FOR THE PROBLEM, BUT ARE FAILING TO TAKE RESPONSIBILITY FOR THE ISSUE AND ARE PASSING THE COST TO REPAIR ON TO THE CONSUMERS. THIS IS A SAFETY ISSUE AND CAN CAUSE LOSS OF CONTROL OF THE VEHICLE IF THE SHAKE IS SEVERE ENOUGH. I TOOK MY TRUCK IN AND THEY REPLACED THE STEERING STABILIZER. THIS DID NOT FIX THE PROBLEM. IT OCCURRED AGAIN ON THE HIGHWAY WHILE TRAVELING AT HIGHWAY SPEED, AGAIN IN A STRAIGHT LINE. BRAKING DOES NOT STOP THE VIOLENT SHAKING. THE SHAKE ONLY STOPS AFTER THE VEHICLE HAS SLOWED CONSIDERABLY. THIS IS A WIDELY DOCUMENTED ISSUE ON THE INTERNET AND SEVERAL PEOPLE HAVE VIDEO EVIDENCE OF THE ISSUE. IT IS NOT RELATED TO ONLY THIS YEAR VEHICLE. FORD HAS A SEVERE SUSPENSION ISSUE WHICH MUST BE CORRECTED BY THE MANUFACTURER. RECALL AND REPAIR.
NHTSA ODI #11210413
Mileage unknown · May 9, 2019
TiresWheels
TL* THE CONTACT OWNS 2016 FORD F-350 EQUIPPED WITH WILD TRAIL TIRES (NA), TIRE LINE: COMMERCIAL LT, TIRE SIZE: 275/70/R18, AND THE DOT NUMBER: KAFK D25A. THE CONTACT STATED THAT THE TIRE WAS PRODUCED WITH THE WRONG PLY RANGE 7 INSTEAD OF 10. THE CONTACT FELT THAT THE TRACTION DID NOT MET SPECIFICATIONS, GIVEN THE RATING WAS TRAC…
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TL* THE CONTACT OWNS 2016 FORD F-350 EQUIPPED WITH WILD TRAIL TIRES (NA), TIRE LINE: COMMERCIAL LT, TIRE SIZE: 275/70/R18, AND THE DOT NUMBER: KAFK D25A. THE CONTACT STATED THAT THE TIRE WAS PRODUCED WITH THE WRONG PLY RANGE 7 INSTEAD OF 10. THE CONTACT FELT THAT THE TRACTION DID NOT MET SPECIFICATIONS, GIVEN THE RATING WAS TRACTION A. THE VEHICLE WAS HARD TO STOP IF IT MUST BRAKE AT SPEEDS OF 30 MPH OR HIGHER. THE TREAD WEAR WAS WORN DOWN QUICKLY EVEN THOUGH IT WAS RATED A. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. IT WAS UNKNOWN IF THE MANUFACTURER WAS CONTACTED. THE TIRE FAILURE MILEAGE WAS 64,000 AND THE VEHICLE FAILURE MILEAGE WAS UNKNOWN.
NHTSA ODI #11206528
30,000 miles · May 6, 2019
Unknown Or Other
2016 FORD F350 ENTIRE REAR WINDOW EXPLODED UPON ENTERING VEHICLE AND SHUTTING DOOR (DOOR WAS SHUT NORMALLY, NOT SLAMMED). SHATTERED GLASS LANDED IN BED OF TRUCK WITH A FEW SHARDS LANDING IN THE BACKSEAT OF THE EXTENDED CAB. THERE WAS NO REASON WHY THE REAR WINDOW SHOULD HAVE EXPLODED. TEMPERATURE / WEATHER WAS A CLEAR DAY APP…
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2016 FORD F350 ENTIRE REAR WINDOW EXPLODED UPON ENTERING VEHICLE AND SHUTTING DOOR (DOOR WAS SHUT NORMALLY, NOT SLAMMED). SHATTERED GLASS LANDED IN BED OF TRUCK WITH A FEW SHARDS LANDING IN THE BACKSEAT OF THE EXTENDED CAB. THERE WAS NO REASON WHY THE REAR WINDOW SHOULD HAVE EXPLODED. TEMPERATURE / WEATHER WAS A CLEAR DAY APPROXIMATLY 69 DEGREES.
NHTSA ODI #11205761
53,000 miles · Apr 15, 2019
Engine
TL* THE CONTACT OWNS A 2016 FORD F-350 SD. THE CONTACT STATED THAT THE CHECK ENGINE WARNING INDICATOR KEPT FLASHING. BILL UTTER FORD (4901 S INTERSTATE 35 E, DENTON, TX 76210, (940) 321-7400) DIAGNOSED THAT THE REDUCTANT HEATER AND SENDER ASSEMBLY NEEDED TO BE REPLACED. THE DEALER REPLACED THE PART AND STATED THAT THE VEHICLE WA…
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TL* THE CONTACT OWNS A 2016 FORD F-350 SD. THE CONTACT STATED THAT THE CHECK ENGINE WARNING INDICATOR KEPT FLASHING. BILL UTTER FORD (4901 S INTERSTATE 35 E, DENTON, TX 76210, (940) 321-7400) DIAGNOSED THAT THE REDUCTANT HEATER AND SENDER ASSEMBLY NEEDED TO BE REPLACED. THE DEALER REPLACED THE PART AND STATED THAT THE VEHICLE WAS EXCLUDED FROM FORD'S CUSTOMER SATISFACTION PROGRAM (18M01). THE MANUFACTURER WAS NOTIFIED. THE VEHICLE WAS REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 53,000.
NHTSA ODI #11196215
87,198 miles · Feb 12, 2019
Air BagsElectrical SystemVehicle Speed Control
REFERENCED FORD HAD THE DRIVER'S SIDE AIRBAG DEPLOY WHILE VEHICLE WAS PARKED IN A HEATED GARAGE OVERNIGHT. THERE WAS NO KEY IN THE IGNITION. WE DO NOT HAVE A TIME FRAME FOR HOW LONG IT WAS PARKED BEFORE DEPLOYMENT. AFTER THIS DEPLOYMENT FOUND THAT THE TRUCK NO LONGER HAD POWER TO START THE VEHICLE OR ANY DASHBOARD INDICATORS/GA…
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REFERENCED FORD HAD THE DRIVER'S SIDE AIRBAG DEPLOY WHILE VEHICLE WAS PARKED IN A HEATED GARAGE OVERNIGHT. THERE WAS NO KEY IN THE IGNITION. WE DO NOT HAVE A TIME FRAME FOR HOW LONG IT WAS PARKED BEFORE DEPLOYMENT. AFTER THIS DEPLOYMENT FOUND THAT THE TRUCK NO LONGER HAD POWER TO START THE VEHICLE OR ANY DASHBOARD INDICATORS/GAUGES WORKING. THE HEADLIGHTS WOULD COME ON/OFF RANDOMLY TILL BATTERY IS COMPLETELY DEAD WHILE PARKED AND SWITCH WAS IN THE OFF POSITION. SPOKE WITH THE DEALERSHIP AND THEY SAID IT WOULD TAKE UP TO 6 MONTHS TO REPAIR. I DECIDED TO SEE IF I WAS ABLE TO TRACK DOWN THE PROBLEM MYSELF. WHILE WORKING ON THE TRUCK MY DOG HAPPENED TO JUMP INTO THE TRUCK AND ALL THE LIGHTS CAME BACK ON. I TOLD HIM TO GET OUT AND AS HE WAS GETTING DOWN HE MADE CONTACT WITH THE DRIVER'S SIDE FOOT WELL COVER AND ALL THE LIGHTS WENT BACK OUT. UPON REMOVING THE FOOT WELL COVER I IMMEDIATELY FOUND BROKEN AND CHARRED WIRING TO INCLUDE THE AIRBAG WIRES BEING COMPROMISED. THE AREA OF CONCERN IS WHERE THE FOOT WELL COVER AND THE DRIVER'S SIDE KICK WELL PANEL COME TOGETHER JUST BELOW AND TO THE LEFT OF THE PARKING BRAKE. THEY USE THE OPEN SPACE BELOW THE FOOT WELL COVER TO RUN THE WIRES TO VARIOUS DIFFERENT PARTS OF THE VEHICLE. SPEAKING WITH KENDALL FORD DEALERSHIP IN WASILLA ALASKA, HE INFORMED ME THAT THE WIRE BEING CHAFFED/BROKEN AND CHARRED WAS A NORMAL WEAR AND TEAR PART AND THAT FORD WOULD NOT REPAIR IT OR REPLACE THE AIRBAG. REALLY FELT LIKE THEY DID NOT WANT TO EVEN TALK TO ME.
NHTSA ODI #11176553
45,000 miles · Dec 14, 2018
SteeringSuspension
POPULARLY REFERRED TO AS "DEATH WOBBLE". AT SPEEDS ABOVE 50 MPH, THE TRUCK INSTANTLY GOES FROM FULL CONTROL TO AN UNCONTROLLED STATE OF SEVERE OSCILLATION THAT CAN ONLY BE STOPPED BY STOPPING OR SLOWING THE VEHICLE TO 10 MPH OR LESS. THERE IS NO PRIOR WARNING THAT THIS IS ABOUT TO OCCUR AND IT DOES NOT OCCUR ALL THE TIME - EXT…
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POPULARLY REFERRED TO AS "DEATH WOBBLE". AT SPEEDS ABOVE 50 MPH, THE TRUCK INSTANTLY GOES FROM FULL CONTROL TO AN UNCONTROLLED STATE OF SEVERE OSCILLATION THAT CAN ONLY BE STOPPED BY STOPPING OR SLOWING THE VEHICLE TO 10 MPH OR LESS. THERE IS NO PRIOR WARNING THAT THIS IS ABOUT TO OCCUR AND IT DOES NOT OCCUR ALL THE TIME - EXTREMELY RANDOM - USUALLY OCCURS WHEN THE TRUCK HITS A ROUGH PATCH OF ROAD OR A BRIDGE/PAVEMENT EXPANSION JOINT. THE CONDITION IS MANIFESTED BY VIOLENT SHAKING OF THE FRONT END ACCOMPANIED BY THE STEERING WHEEL BEING JERKED OUT OF THE DRIVER'S HANDS, RESULTING IN COMPLETE LOSS OF STEERING CONTROL. THIS CAUSES AN EXTREMELY HAZARDOUS CONDITION FOR OTHER VEHICLES AS WELL AS THE PROBLEM TRUCK. FORD HAS ISSUED A TSB FOR THIS PROBLEM 18-2258, CONSISTING OF A REPLACEMENT STEERING DAMPENER AND VARIOUS ALIGNMENT COMPONENTS. THIS 'KIT', INSTALLED BY A FORD DEALER INTO MY VEHICLE, HAD ABSOLUTELY NO EFFECT ON THE PROBLEM AND IN FACT IT OCCURRED TWICE SINCE INSTALLATION. THUS FAR, IT HAS HAPPENED A TOTAL OF FOUR TIMES WITH MY TRUCK, AN F350-2016. THIS PROBLEM IS SEVERE, IT IS EXTREMELY DANGEROUS AND SOONER OR LATER, SOMEONE WILL BE INJURED OR KILLED. FOR THE FHTSA - I HAVE DASHCAM MOVIES OF THIS.
NHTSA ODI #11161469
56,000 miles · Nov 17, 2018
Visibility/wiper
STARED INTERMITTENTLY WITH THE WIPER/TURN SIGNAL MULTIFUNCTION SWITCH AND THE WIPERS WOULD NOT TURN OFF EVEN THOUGH THE SWITCH WAS IN THE OFF POSITION. AS SOON AS I WOULD START THE TRUCK IT WOULD COME ON. EVENTUALLY IT WOULD NOT EVER SHUT OFF AND WENT TO THE POINT OF TEARING UP THE WIPER BLADES. HAD TO REPLACE THE WHOLE SWITCH T…
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STARED INTERMITTENTLY WITH THE WIPER/TURN SIGNAL MULTIFUNCTION SWITCH AND THE WIPERS WOULD NOT TURN OFF EVEN THOUGH THE SWITCH WAS IN THE OFF POSITION. AS SOON AS I WOULD START THE TRUCK IT WOULD COME ON. EVENTUALLY IT WOULD NOT EVER SHUT OFF AND WENT TO THE POINT OF TEARING UP THE WIPER BLADES. HAD TO REPLACE THE WHOLE SWITCH TO FIX THE PROBLEM.
NHTSA ODI #11152186
38,600 miles · Oct 22, 2018
Fuel/propulsion System
WHILE DRIVING ON I-75 IN THE PASSING LANE AT BETWEEN 70-75 MPH, APPROACHING MACON,GA. OUR VEHICLE SLOWED WAY DOWN. WE WERE ABLE TO MAKE IT TO EXIT 167 BEFORE VEHICLE QUIT RUNNING. VEHICLE QUIT ON THE EXIT RAMP, LESS THAN A MILE FROM WHERE IT 1ST BEGAN SLOWING DOWN. VEHICLE WAS TOWED TO RIVERSIDE FORD IN MACON. UPON EXAMINATION B…
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WHILE DRIVING ON I-75 IN THE PASSING LANE AT BETWEEN 70-75 MPH, APPROACHING MACON,GA. OUR VEHICLE SLOWED WAY DOWN. WE WERE ABLE TO MAKE IT TO EXIT 167 BEFORE VEHICLE QUIT RUNNING. VEHICLE QUIT ON THE EXIT RAMP, LESS THAN A MILE FROM WHERE IT 1ST BEGAN SLOWING DOWN. VEHICLE WAS TOWED TO RIVERSIDE FORD IN MACON. UPON EXAMINATION BY FORD MECHANIC, WHILE THERE WAS NO WATER IN THE FUEL, THERE WAS A SLIGHT AMOUNT OF RUST AROUND RIM AND METAL IN THE FUEL FILTER. WE HAD VEHICLE TOWED HOME. ON MONDAY WE HAD THE VEHICLE TOWED TO ROBBIE ROBERSON FORD IN WAYCROSS, GA. UPON EXAMINATION OF THE FUEL SYSTEM BY ONE OF THEIR MECHANICS THE SAME DETERMINATION WAS MADE., SLIGHT RUST AROUND RIM OF FUEL FILTER AND METAL IN THE FILTER. AT NO TIME DID THE WATER SENSOR LIGHT COME ON. THE FUEL PUMP HAD EXPLODED. FORD ASSUMED NO LIABILITY ALTHOUGH THE VEHICLE IS STILL UNDER WARRANTY. THE VEHICLE FUEL SYSTEM SHOULD NOT BE SO SENSITIVE THAT THE FUEL PUMP EXPLODES JUST BECAUSE OF A LITTLE RUST PROBABLY CAUSED BY CONDENSATION. HAD WE NOT BEEN ABLE TO EXIT I-75 AND THE VEHICLE QUIT IN TRAFFIC THIS COULD HAVE RESULTED IN A MAJOR ACCIDENT WITH MULTIPLE INJURIES/DEATHS. FORD IS AWARE THEY HAVE AN ISSUE BECAUSE THEY HAVE A KIT TO FIX IT BUT REFUSE TO ACKNOWLEDGE PROBLEM.
NHTSA ODI #11141819
29,500 miles · Oct 20, 2018
SteeringSuspensionUnknown Or Other
I EXPERIENCED DEATH WOBBLE WHILE DRIVING APPROXIMATELY 70MPH AFTER HITTING A ROUGH PATCH OF STRAIGHT ROAD ON THE HIGHWAY. EXTREMELY VIOLENTLY SHAKING! I ENDED UP IN THE SHOULDER OF THE ROAD. I COULD NOT CONTROL THE TRUCK UNTIL I GOT TO A NEAR COMPLETE STOP. THERE WAS A TOTAL LOSS OF CONTROL. MIRACULOUSLY AVOIDED A WRECK ON …
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I EXPERIENCED DEATH WOBBLE WHILE DRIVING APPROXIMATELY 70MPH AFTER HITTING A ROUGH PATCH OF STRAIGHT ROAD ON THE HIGHWAY. EXTREMELY VIOLENTLY SHAKING! I ENDED UP IN THE SHOULDER OF THE ROAD. I COULD NOT CONTROL THE TRUCK UNTIL I GOT TO A NEAR COMPLETE STOP. THERE WAS A TOTAL LOSS OF CONTROL. MIRACULOUSLY AVOIDED A WRECK ON THE HIGHWAY.
NHTSA ODI #11141615
29,947 miles · Oct 18, 2018
SteeringSuspension
2016 FORD F350 POWERSTROKE (29,947 MILES), WHILE TRAVELING DOWN SMOOTH INTERSTATE PULLING 5TH WHEEL CAMPER WHEN SPEEDOMETER GETS TO 61MPH THE STEERING WHEEL BEGINS TO VIBRATE. WHEN SPEED IS 62-63MPH THE ENTIRE TRUCK BEGINS TO VIOLENTLY BOUNCE CAUSING NEAR LOSS OF CONTROL. THE "WOBBLE" WAS SO SEVERE WHILE REDUCING SPEEDS THE TR…
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2016 FORD F350 POWERSTROKE (29,947 MILES), WHILE TRAVELING DOWN SMOOTH INTERSTATE PULLING 5TH WHEEL CAMPER WHEN SPEEDOMETER GETS TO 61MPH THE STEERING WHEEL BEGINS TO VIBRATE. WHEN SPEED IS 62-63MPH THE ENTIRE TRUCK BEGINS TO VIOLENTLY BOUNCE CAUSING NEAR LOSS OF CONTROL. THE "WOBBLE" WAS SO SEVERE WHILE REDUCING SPEEDS THE TRUCK WAS BOUNCING ALL OVER THE HIGHWAY LANES, FORTUNATELY TRACTOR TRAILER DRIVERS WERE ALERT AND IMMEDIATELY SLOWED DOWN WHICH ALLOWED US TO REGAIN CONTROL OF THE COMBINATION. APPEARS SPEEDS LESS THAN 61MPH THE STEERING IS BETTER WITH LESS VIBRATION. AFTER DROPPING OFF THE 5TH WHEEL AGAIN WE APPROACHED 60 MPH WITH SOME VIBRATION NOTED. WHEN 62MPH WAS REACHED AGAIN THE STEERING VIOLENTLY BEGAN WOBBLING AS IT BOUNCED THE TRUCK EXTREMELY HARD ON THE PAVEMENT. IT SHOULD BE NOTED THE HIGHWAYS USED WERE IN VERY GOOD CONDITION WITH NO VISIBLE OR NOTICEABLE DEFECTS.
NHTSA ODI #11141310
Official recalls
3Sep 3, 2025
Ford Motor Company (Ford) is recalling certain 2015-2019 Lincoln MKC, Mustang, F-350 SD, F-250 SD, F-450 SD, 2015-2017 Lincoln Navigator, Expedition, 2015-2018 Edge, Transit Connect, 2016-2019 F-550 SD, Transit, 2017-2019 Econoline, and 2019 Ranger vehicles. The rearview camera may display a distorted, inverted, or blank image when the vehicle is in reverse.
Consequence & remedy
Consequence: A rearview camera that displays an inverted, distorted, or blank image can reduce the driver’s view behind the vehicle, increasing the risk of a crash.
Remedy: Dealers will inspect and replace the rearview camera as necessary, free of charge. Owner notification letters were mailed January 13, 2026. Ford owners will receive letters in phases, beginning January 2026 and June 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S89. This recall expands previous NHTSA recall number 25V270. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning September 8, 2025.
May 13, 2022
Ford Motor Company (Ford) is recalling certain 2016 Super Duty F-250, F-350, F-450, and F-550 vehicles. Dust may accumulate in the steering wheel clock spring, causing a disconnection in the electrical connection resulting in the driver's air bag not deploying as intended.
Consequence & remedy
Consequence: A disconnected driver's air bag can result in it not deploying, as intended, during a crash, increasing the risk of injury.
Remedy: Dealers will replace the steering wheel clock spring, free of charge. Remedy parts are expected to become available in the 3rd Quarter of 2023. An interim notification letter informing owners of the safety risk was mailed on July 6, 2022. Owner notification letters were mailed July 10, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 22S35.
Apr 26, 2016
Ford Motor Company (Ford) is recalling certain model year 2016 Ford F-250, F-350, F-450, and F-550 trucks manufactured April 5, 2016, to April 11, 2016. The tires installed during assembly of the affected vehicles may have sustained damage to the inner sidewall, possibly resulting in a loss of air or a tire rupture.
Consequence & remedy
Consequence: A rapid loss of air or a tire rupture while the vehicle is being driven may cause a loss of vehicle control, increasing the risk of a crash.
Remedy: Ford will notify owners, and dealers will inspect the tires for damage and replace them as necessary, free of charge. The recall began on May 23, 2016. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 16S17.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1PE24014 · Sogefi Secondary Diesel Fuel Filter Leak
Opened May 9, 2024 · No close date supplied
Status: open (inferred from source dates) · Fuel System, Diesel; Fuel System, Other:fuel Filter
The Office of Defect Investigations (ODI) has received 27 complaints alleging diesel fuel leaks due to a fracture in the secondary fuel filter housing in model year (MY) 2015-2021 Ford Motor Company (Ford) F-250, 350, 450, and 550 Super Duty vehicles equipped with 6.7L diesel engines. Of these complaints, 12 describe an engine compartment fire. The proximity of the secondary fuel filter to high heat sources creates a potential for autoignition thermal events and fires. ODI has contacted the vehicle manufacturer, Ford, and the filter manufacturer, Allevard Sogefi USA (Sogefi), and learned that the low-pressure fuel system is capable of a maximum operating pressure of 8.5 Bar, while the secondary fuel filter is only tested to seven (7) Bar during the manufacturing process. Additionally, changes starting in 2022 by both Ford and Sogefi align with a lack of similar complaints on MY 2022 and newer vehicles. ODI is opening this Preliminary Evaluation (PE) to evaluate the severity of the potential problem and to fully assess the potential safety-related problems. To review the ODI reports cited in the Opening Resume ODI Report Identification Number document, go to NHTSA.gov.
Additional source detail variants (2)
Fuel System, Diesel
The Office of Defect Investigations (ODI) has received 27 complaints alleging diesel fuel leaks due to a fracture in the secondary fuel filter housing in model year (MY) 2015-2021 Ford Motor Company (Ford) F-250, 350, 450, and 550 Super Duty vehicles equipped with 6.7L diesel engines. Of these complaints, 12 describe an engine compartment fire. The proximity of the secondary fuel filter to high heat sources creates a potential for autoignition thermal events and fires. ODI has contacted the vehicle manufacturer, Ford, and the filter manufacturer, Allevard Sogefi USA (Sogefi), and learned that the low-pressure fuel system is capable of a maximum operating pressure of 8.5 Bar, while the secondary fuel filter is only tested to seven (7) Bar during the manufacturing process. Additionally, changes starting in 2022 by both Ford and Sogefi align with a lack of similar complaints on MY 2022 and newer vehicles. ODI is opening this Preliminary Evaluation (PE) to evaluate the severity of the potential problem and to fully assess the potential safety-related problems. To review the ODI reports cited in the Opening Resume ODI Report Identification Number document, go to NHTSA.gov.
Fuel System, Other:fuel Filter
The Office of Defect Investigations (ODI) has received 27 complaints alleging diesel fuel leaks due to a fracture in the secondary fuel filter housing in model year (MY) 2015-2021 Ford Motor Company (Ford) F-250, 350, 450, and 550 Super Duty vehicles equipped with 6.7L diesel engines. Of these complaints, 12 describe an engine compartment fire. The proximity of the secondary fuel filter to high heat sources creates a potential for autoignition thermal events and fires. ODI has contacted the vehicle manufacturer, Ford, and the filter manufacturer, Allevard Sogefi USA (Sogefi), and learned that the low-pressure fuel system is capable of a maximum operating pressure of 8.5 Bar, while the secondary fuel filter is only tested to seven (7) Bar during the manufacturing process. Additionally, changes starting in 2022 by both Ford and Sogefi align with a lack of similar complaints on MY 2022 and newer vehicles. ODI is opening this Preliminary Evaluation (PE) to evaluate the severity of the potential problem and to fully assess the potential safety-related problems. To review the ODI reports cited in the Opening Resume ODI Report Identification Number document, go to NHTSA.gov.