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2011 Ford F-250

Owner reports · Recalls · Investigations

More warning signs than most F-250 years

Owner complaints for the 2011 Ford F-250 are substantially higher than the model-year median of 119.

About this comparison →

When problems were reported

Mileage at the reported incident

212 reports with mileage · 36 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Suspension. Review the 111 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Steering. Review the 102 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine. Review the 30 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

6 crash reports3 fire reports1 injury reports

What owners actually said

248 reports
161,000 miles · Jun 10, 2020
Service BrakesSteeringSuspension

I WAS DRIVING ON THE INTERSTATE AND HIT A BUMP IN THE ROAD AND THE STEERING WHEEL WAS SHAKING UNCONTROLLABLY, BRAKES BARELY WORKED WHILE TRYING TO PULL OFF THE ROAD. AT FIRST I THOUGHT THAT MY TIRES WERE ABOUT TO COME OFF MY TRUCK, THE SHAKING WAS SO BAD THAT ITEMS IN THE SEAT ENDED UP ON THE FLOORBOARD OF THE TRUCK. WHILE TRY…

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I WAS DRIVING ON THE INTERSTATE AND HIT A BUMP IN THE ROAD AND THE STEERING WHEEL WAS SHAKING UNCONTROLLABLY, BRAKES BARELY WORKED WHILE TRYING TO PULL OFF THE ROAD. AT FIRST I THOUGHT THAT MY TIRES WERE ABOUT TO COME OFF MY TRUCK, THE SHAKING WAS SO BAD THAT ITEMS IN THE SEAT ENDED UP ON THE FLOORBOARD OF THE TRUCK. WHILE TRYING TO GET THE TRUCK TO STOP AND OFF THE INTERSTATE I WAS ALMOST REAR ENDED BY AN 18 WHEELER. *TR

NHTSA ODI #11328200

124,000 miles · Jun 2, 2020
Steering

VIOLENT SHAKING AT FREEWAY SPEEDS THAT OCCUR BETWEEN 55-75 MPH CAUSING THE 'DEATH WOBBLE' HAVE TO SLOW DOWN TO UNDER 40 MPH TO HAVE THE SHAKING COMPLETELY STOP HAVE REPLACED THE STEERING DAMPER, THE TRACK BAR WITH NEW BUSHINGS AND HAVE HAD AN ALIGNMENT DONE AND HAVE HAD SEVERAL SHOPS LOOK AT IT AND HAVE FOUND NO OTHER ISSUES WIT…

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VIOLENT SHAKING AT FREEWAY SPEEDS THAT OCCUR BETWEEN 55-75 MPH CAUSING THE 'DEATH WOBBLE' HAVE TO SLOW DOWN TO UNDER 40 MPH TO HAVE THE SHAKING COMPLETELY STOP HAVE REPLACED THE STEERING DAMPER, THE TRACK BAR WITH NEW BUSHINGS AND HAVE HAD AN ALIGNMENT DONE AND HAVE HAD SEVERAL SHOPS LOOK AT IT AND HAVE FOUND NO OTHER ISSUES WITH THE FRONT END, STEERING COMPONENTS OR SUSPENSION COMPONENTS THAT NEED TO BE REPLACED. SPOKE WITH A LOCAL FORD DEALERSHIP AND WAS TOLD THAT I NEEDED TO REPLACE THE STEERING DAMPER AND THAT WOULD SOLVE THE PROBLEM WHICH I KNOW IT DID NOT BECAUSE IT HAD ALREADY BEEN REPLACED AND THIS WOBBLE HAS HAPPENED ALMOST 10 TIMES IN LESS THEN A FEW MONTHS. *TR

NHTSA ODI #11326926

Mileage unknown · May 25, 2020
SteeringSuspensionUnknown Or Other

VEHICLE IN MOTION AT 60 TO 65 MPH ON SMOOTH PUBLIC CITY HIGHWAY WHEN THE VEHICLE BEGAN SHAKING UNCONTROLLABLY PARTICULARLY IN THE FRONT END. STEERING BECAME DIFFICULT TO CONTROL AND ALTHOUGH I IMMEDIATELY BEGAN TO BRAKE AND ATTEMPT TO KEEP IT FROM THE MEDIAN OR DITCH THE VEHICLE DIDN'T CEASE THE UNCONTROLLABLE SHAKING UNTIL I C…

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VEHICLE IN MOTION AT 60 TO 65 MPH ON SMOOTH PUBLIC CITY HIGHWAY WHEN THE VEHICLE BEGAN SHAKING UNCONTROLLABLY PARTICULARLY IN THE FRONT END. STEERING BECAME DIFFICULT TO CONTROL AND ALTHOUGH I IMMEDIATELY BEGAN TO BRAKE AND ATTEMPT TO KEEP IT FROM THE MEDIAN OR DITCH THE VEHICLE DIDN'T CEASE THE UNCONTROLLABLE SHAKING UNTIL I CAME TO A NEAR STOP OFF THE EDGE OF THE HIGHWAY. IT CONTINUES TO FEEL AS IF IT WERE ABOUT TO OCCUR ANY MOMENT AGAIN THE REMAINING 20 MILES TO MY HOME. I INTEND ON TAKING IT TO THE FORD DEALERSHIP FIRST THING IN THE MORNING AS IF WAS A DANGEROUS SITUATION TO MYSELF AND WIFE AS WELL AS OTHER DRIVERS ON THE HIGHWAY. PURCHASED VEHICLE LESS THAN 5 MONTHS AGO.

NHTSA ODI #11325880

87,000 miles · May 11, 2020
SteeringSuspension

TRUCK HAS EXCESSIVE WOBBLE AT HIGHWAY SPEEDS CAUSING LOSS OF CONTROL. DEATH WOBBLE. NEW TIRES, TRACK BAR, TIE ROD ENDS HAVE BEEN INSTALLED AND FRONT END ADJUSTED TO FORD BULLETIN WITH NO SOLUTION OF CORRECTING THE ISSUE. THIS ISSUE STARTED IN AUGUST 2018 AND HAS BEEN IN THE DEALERSHIP SEVERAL TIMES FOR CORRECTIONS. THE TRUCK WAS…

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TRUCK HAS EXCESSIVE WOBBLE AT HIGHWAY SPEEDS CAUSING LOSS OF CONTROL. DEATH WOBBLE. NEW TIRES, TRACK BAR, TIE ROD ENDS HAVE BEEN INSTALLED AND FRONT END ADJUSTED TO FORD BULLETIN WITH NO SOLUTION OF CORRECTING THE ISSUE. THIS ISSUE STARTED IN AUGUST 2018 AND HAS BEEN IN THE DEALERSHIP SEVERAL TIMES FOR CORRECTIONS. THE TRUCK WAS IN THE SHOP AGAIN LAST WEEK WITH THE SAME ISSUE. *TR

NHTSA ODI #11324141

50,000 miles · May 4, 2020
Suspension

TL* THE CONTACT OWNS A 2011 FORD F-250. THE CONTACT STATED WHILE DRIVING 65 MPH AND HAULING A TRAILER, THE VEHICLE DROVE OVER A BUMP IN THE ROADWAY AND EXPERIENCED THE DEATH WOBBLE. THE CONTACT REGAINED CONTROL OF THE VEHICLE AND DROVE SAFELY TO THE DESTINATION. THE VEHICLE WAS TAKEN TO AUTONATION FORD CORPUS CHRISTI LOCATED AT …

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TL* THE CONTACT OWNS A 2011 FORD F-250. THE CONTACT STATED WHILE DRIVING 65 MPH AND HAULING A TRAILER, THE VEHICLE DROVE OVER A BUMP IN THE ROADWAY AND EXPERIENCED THE DEATH WOBBLE. THE CONTACT REGAINED CONTROL OF THE VEHICLE AND DROVE SAFELY TO THE DESTINATION. THE VEHICLE WAS TAKEN TO AUTONATION FORD CORPUS CHRISTI LOCATED AT 6250 S. PADRE ISLAND DR, CORPUS CHRISTI, TX 78412, TO BE DIAGNOSED. THE CONTACT WAS INFORMED THAT THE VEHICLE NEEDED A FRONT WHEEL ALIGNMENT. THE ALIGNMENT WAS PERFORMED HOWEVER, THE FAILURE PERSISTED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 50,000.

NHTSA ODI #11323207

170,000 miles · Mar 31, 2020
Suspension

FRONT TIRES GO INTO A DEATH WOBBLE AS YOU ARE DRIVING OVER 55 MPH AND CANNOT BE CONTROLLED. MUST PULL OVER AND STOP TO CORRECT BUT IT WILL HAPPEN AGAIN.

NHTSA ODI #11319862

70,000 miles · Feb 11, 2020
Suspension

"DEATH WOBBLY" THE 1ST TIME THIS HAPPENED I WAS ON THE INTERSTATE TRAVELING 70MPH WHEN THE STEERING WHEEL STARTED VIOLENTLY SHAKING. I PULLED OVER ON THE SHOULDER OF THE INTERSTATE THINKING MY TIRES HAD BLOWN OUT. I WALKED AROUND MY TRUCK EVERYTHING LOOKS FINE SO I'M ON MY WAY. IT DOES IT AGAIN A FEW WEEKS LATER I HAD TO S…

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"DEATH WOBBLY" THE 1ST TIME THIS HAPPENED I WAS ON THE INTERSTATE TRAVELING 70MPH WHEN THE STEERING WHEEL STARTED VIOLENTLY SHAKING. I PULLED OVER ON THE SHOULDER OF THE INTERSTATE THINKING MY TIRES HAD BLOWN OUT. I WALKED AROUND MY TRUCK EVERYTHING LOOKS FINE SO I'M ON MY WAY. IT DOES IT AGAIN A FEW WEEKS LATER I HAD TO SLOW DOWN TO 30MPH ON THE INTERSTATE BEFORE IT WOULD STOP AT THIS TIME I HAVE TALK AROUND AND NEW WHAT WAS HAPPENING. THE SERVICE GUY AT THE DEALERSHIP TOLD ME TO PUT NEW TIRES ON THE TRUCK THAT SHOULD FIX IT. MY TIRES WERE PRACTICALLY NEW SO I WASN'T REPLACING THEM SO HE SUGGESTED ROAD FORCE BALANCE. AFTER DOING MORE RESEARCH LOOKS LIKE THIS HAS BEEN A PROBLEM FOR A LONG TIME. I REALLY HOPE THERE IS A RECALL TO FIX THIS PROBLEM BEFORE SOMEONE IS KILLED. I BOUGHT THE TRUCK USED WITH 59000 MILES ON IT AT THE PRICE OF 40K. I WOULD PROBABLY WENT WITH A DIFFERENT TRUCK HAD I KNOWN ABOUT THESE ISSUES.

NHTSA ODI #11308578

95,000 miles · Jan 13, 2020
Suspension

TL* THE CONTACT OWNS A 2011 FORD F-250. THE CONTACT STATED THAT WHILE DRIVING BETWEEN 55- 60 MPH, THE FRONT OF THE VEHICLE STARTED SHAKING BADLY. THE FAILURE OCCURRED WHEN DRIVING AT HIGHER SPEEDS AND MENTIONED THE FAILURE AS BEING THE 'DEATH WOBBLE'. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE ALL FOUR TIRES WERE REP…

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TL* THE CONTACT OWNS A 2011 FORD F-250. THE CONTACT STATED THAT WHILE DRIVING BETWEEN 55- 60 MPH, THE FRONT OF THE VEHICLE STARTED SHAKING BADLY. THE FAILURE OCCURRED WHEN DRIVING AT HIGHER SPEEDS AND MENTIONED THE FAILURE AS BEING THE 'DEATH WOBBLE'. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE ALL FOUR TIRES WERE REPLACED AND TWICE AN ALIGNMENT WAS COMPLETED. THE TECHNICIAN INFORMED THE CONTACT IT COULD BE A DEATH WOBBLE RELATED FAILURE. THE VEHICLE WAS NOT TAKEN TO A DEALER AND WAS NOT REPAIRED. THE CONTACT STATED THAT THE FAILURE RECURRED NUMEROUS TIMES INTERMITTENTLY. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 95,000.

NHTSA ODI #11298950

94,000 miles · Jan 10, 2020
Fuel/propulsion System

TRUCK STARTED GETTING BAD FUEL MILEAGE AND WOULD NOT GET UP TO SPEED VERY FAST TOOK TRUCK TO AUTOZONE AND HAD CODES READ WAS READING P20BD AND P20BE SO LOOKED UP VIN AND IT STATED IT HAD A RECALL ON THE DEF REDUCTANT HEATER WHICH WHERE THE CODES PULLED UP CALLED AND SCHEDULED AN APPOINTMENT FOR IT TO GET FIXED AT YAKLIN FORD IN …

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TRUCK STARTED GETTING BAD FUEL MILEAGE AND WOULD NOT GET UP TO SPEED VERY FAST TOOK TRUCK TO AUTOZONE AND HAD CODES READ WAS READING P20BD AND P20BE SO LOOKED UP VIN AND IT STATED IT HAD A RECALL ON THE DEF REDUCTANT HEATER WHICH WHERE THE CODES PULLED UP CALLED AND SCHEDULED AN APPOINTMENT FOR IT TO GET FIXED AT YAKLIN FORD IN RICH WOOD TEXAS TOOK IT IN FOR THE RECALL AND NOW THEY ARE TRYING TO SAY IT'S NOT COVERED ON RECALL AND NOW WHEN I LOOK UP MY VIN THE RECALL IS GONE WHAT CAN I DO TRUCK ONLY HAS 95000 MILES

NHTSA ODI #11298390

85,500 miles · Dec 30, 2019
SteeringSuspension

WHEN TRAVELING ABOVE 50MPH AND HITTING MINOR TRANSITIONS, HOLES, IMPERFECTIONS IN THE ROADWAY THE FRONT GOES INTO A SEVER VIBRATION CAUSING A OUT OF CONTROL EXPERIENCE. MUST SLOW DOWN BELOW 40 MPH TO GET UNDER CONTROL. I THINK THIS IS REFERRED TO THE "DEATH WOBBLE" CONTINUE TO REPLACE PARTS TRYING TO FIND A SOLUTION

NHTSA ODI #11291957

Official recalls

2

11V128000 · Electrical System:software

Feb 24, 2011

FORD IS RECALLING CERTAIN MODEL YEAR 2011 FORD F-150, F-250, F-350, F-450, F-550, EDGE, AND LINCOLN MKX TRUCKS MANUFACTURED FROM OCTOBER 25, 2010, THROUGH NOVEMBER 20, 2010. THESE VEHICLES WERE INSPECTED USING INTEGRATED DIAGNOSTIC SYSTEM (IDS) THAT HAD A CUSTOM SOFTWARE ROUTINE TO READ THE SUSPECT BODY CONTROL MODULE (BCM) SERIAL NUMBER. BASED ON THE SERIAL NUMBER THE BCM WAS EITHER NOT AFFECTED OR REPLACED. THE CUSTOM SOFTWARE ROUTINE WAS NOT READING THE CORRECT SET OF CHARACTERS, AND WAS NOT ABLE TO IDENTIFY A BCM THAT REQUIRED REPLACEMENT AFFECTED BCMS MAY HAVE THE POTENTIAL FOR AN INTERNAL SHORT.

Consequence & remedy

Consequence: IF AN ELECTRICAL SHORT DEVELOPS, AN OVERHEATING CONDITION MAY OCCUR WHICH COULD RESULT IN A VEHICLE FIRE.

Remedy: DEALER WILL INSPECT THE BODY CONTROL MODULE AND IF NECESSARY REPLACE IT FREE OF CHARGE. THE SAFETY RECALL BEGAN ON MARCH 7, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

10V659000 · Structure:body

Dec 29, 2010

FORD IS RECALLING CERTAIN MODEL YEAR 2011 F-150, F-250, F-350, F-450, F-550, EDGE AND LINCOLN MKX VEHICLES. DURING A SIX-DAY PRODUCTION PERIOD, THE SUPPLIER OF THE BODY CONTROL MODULE MANUFACTURED MODULES THAT MAY HAVE THE POTENTIAL FOR AN INTERNAL SHORT.

Consequence & remedy

Consequence: IF AN ELECTRICAL SHORT DEVELOPS, AN OVERHEATING CONDITION MAY OCCUR WHICH CAN RESULT IN AN UNATTENDED VEHICLE FIRE.

Remedy: DEALER WILL REPLACE THE BODY CONTROL MODULE IF NECESSARY FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JANUARY 11, 2011. OWNERS MAY CONTACT FORD AT 1-866-436-7332.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

RQ14005 · Vehicle Commanded Engine Shutdown

Opened Jan 13, 2015 · Closed Mar 15, 2016

Status: closed (inferred from source dates) · Electrical System:software; Engine; Engine And Engine Cooling:engine:diesel; Engine And Engine Cooling:exhaust System; Engine And Engine Cooling:exhaust System:emission Control

The Office of Defects Investigation (ODI) opened this RQ to investigate allegations that the scope and remedy of safety recall 13V-535 were inadequate. Recall 13V-535 was limited to a relatively small population of Ambulance Package vehicles and ODI received complaints of pickup trucks and Fire Engine Prep Package vehicles being affected by the same defect. Ford manufactured approximately 555,985 subject vehicles between February 22, 2010 and January 30, 2015 that may be affected by defective EGT sensors and Powertrain Control Module (PCM) software calibration. The subject vehicles are equipped with four (4) EGT sensors to monitor engine operating conditions. An EGT sensor fault may produce false exhaust over-temperature signals. If these signals are produced, the Powertrain Control Module (PCM) implements a Failure Management Effects Mode (FMEM) and the driver receives a Stop Safely Now (SSN) system warning on the instrument cluster message center. The FMEM triggers a 70% reduction in available engine power over a period of no more than 45 seconds, during which it may not be possible to accelerate or maintain vehicle speed. The PCM then commands the engine to shut down when vehicle speed reaches approximately 1 mph. There is no immediate restart capability. Depending on the PCM software calibration, ignition key position and ambient temperature conditions, the engine may not restart until the end of a 10-60 minute cool down period.Ford and its component supplier(s) made numerous changes to the PCM software calibration and the design, material and manufacture of the EGT sensors over the period of subject vehicle production. This continuous product improvement affected vehicle performance regarding the alleged defect. Ford acknowledges the defect condition in the subject vehicles but argues that an unreasonable risk to motor vehicle safety is limited to Ambulance Package and Fire Engine Prep Package vehicles where commanded shutdown could impact emergency response and patient care. Ford also argues that the defect trend is in decline. Ford also initiated a new safety recall (15V-175) to address the 13V-535 remedy concerns in the Ambulance Package vehicles and Fire Engine Prep Package vehicles. The 15V-175 remedy reprograms the PCM with a new software calibration that stops a single EGT sensor fault to cause the vehicle to enter the FMEM shutdown mode.Ford also initiated an EPA emissions recall (14E03) for all subject vehicles that reprograms the PCM with the software calibration employed in safety recall 15V-175. Finally, Ford initiated a Customer Satisfaction Program (15M01) providing extended warranty coverage of 8 years or 80,000 miles for the the EGT sensors on certain MY2011-2012 subject vehicles.Due to the EPA emissions recall, that had a 66.6% completion rate in Ford's December 2015 progress report to the EPA, the defect trend is in decline. ODI is not aware of any crashes, deaths or injuries related to the alleged defect.ODI believes the alleged defect poses a safety risk but notes that the EPA emissions recall is addressing the safety problem.Compelling issuance of a duplicate recall would not represent a wise use of agency resources.Accordingly, this Recall Query is closed.This action is not a finding that no defect exists and NHTSA will take further action if such action is warranted.

Additional source detail variants (5)

Electrical System:software

The Office of Defects Investigation (ODI) opened this RQ to investigate allegations that the scope and remedy of safety recall 13V-535 were inadequate. Recall 13V-535 was limited to a relatively small population of Ambulance Package vehicles and ODI received complaints of pickup trucks and Fire Engine Prep Package vehicles being affected by the same defect. Ford manufactured approximately 555,985 subject vehicles between February 22, 2010 and January 30, 2015 that may be affected by defective EGT sensors and Powertrain Control Module (PCM) software calibration. The subject vehicles are equipped with four (4) EGT sensors to monitor engine operating conditions. An EGT sensor fault may produce false exhaust over-temperature signals. If these signals are produced, the Powertrain Control Module (PCM) implements a Failure Management Effects Mode (FMEM) and the driver receives a Stop Safely Now (SSN) system warning on the instrument cluster message center. The FMEM triggers a 70% reduction in available engine power over a period of no more than 45 seconds, during which it may not be possible to accelerate or maintain vehicle speed. The PCM then commands the engine to shut down when vehicle speed reaches approximately 1 mph. There is no immediate restart capability. Depending on the PCM software calibration, ignition key position and ambient temperature conditions, the engine may not restart until the end of a 10-60 minute cool down period.Ford and its component supplier(s) made numerous changes to the PCM software calibration and the design, material and manufacture of the EGT sensors over the period of subject vehicle production. This continuous product improvement affected vehicle performance regarding the alleged defect. Ford acknowledges the defect condition in the subject vehicles but argues that an unreasonable risk to motor vehicle safety is limited to Ambulance Package and Fire Engine Prep Package vehicles where commanded shutdown could impact emergency response and patient care. Ford also argues that the defect trend is in decline. Ford also initiated a new safety recall (15V-175) to address the 13V-535 remedy concerns in the Ambulance Package vehicles and Fire Engine Prep Package vehicles. The 15V-175 remedy reprograms the PCM with a new software calibration that stops a single EGT sensor fault to cause the vehicle to enter the FMEM shutdown mode.Ford also initiated an EPA emissions recall (14E03) for all subject vehicles that reprograms the PCM with the software calibration employed in safety recall 15V-175. Finally, Ford initiated a Customer Satisfaction Program (15M01) providing extended warranty coverage of 8 years or 80,000 miles for the the EGT sensors on certain MY2011-2012 subject vehicles.Due to the EPA emissions recall, that had a 66.6% completion rate in Ford's December 2015 progress report to the EPA, the defect trend is in decline. ODI is not aware of any crashes, deaths or injuries related to the alleged defect.ODI believes the alleged defect poses a safety risk but notes that the EPA emissions recall is addressing the safety problem.Compelling issuance of a duplicate recall would not represent a wise use of agency resources.Accordingly, this Recall Query is closed.This action is not a finding that no defect exists and NHTSA will take further action if such action is warranted.

Engine And Engine Cooling:engine:diesel

The Office of Defects Investigation (ODI) opened this RQ to investigate allegations that the scope and remedy of safety recall 13V-535 were inadequate. Recall 13V-535 was limited to a relatively small population of Ambulance Package vehicles and ODI received complaints of pickup trucks and Fire Engine Prep Package vehicles being affected by the same defect. Ford manufactured approximately 555,985 subject vehicles between February 22, 2010 and January 30, 2015 that may be affected by defective EGT sensors and Powertrain Control Module (PCM) software calibration. The subject vehicles are equipped with four (4) EGT sensors to monitor engine operating conditions. An EGT sensor fault may produce false exhaust over-temperature signals. If these signals are produced, the Powertrain Control Module (PCM) implements a Failure Management Effects Mode (FMEM) and the driver receives a Stop Safely Now (SSN) system warning on the instrument cluster message center. The FMEM triggers a 70% reduction in available engine power over a period of no more than 45 seconds, during which it may not be possible to accelerate or maintain vehicle speed. The PCM then commands the engine to shut down when vehicle speed reaches approximately 1 mph. There is no immediate restart capability. Depending on the PCM software calibration, ignition key position and ambient temperature conditions, the engine may not restart until the end of a 10-60 minute cool down period.Ford and its component supplier(s) made numerous changes to the PCM software calibration and the design, material and manufacture of the EGT sensors over the period of subject vehicle production. This continuous product improvement affected vehicle performance regarding the alleged defect. Ford acknowledges the defect condition in the subject vehicles but argues that an unreasonable risk to motor vehicle safety is limited to Ambulance Package and Fire Engine Prep Package vehicles where commanded shutdown could impact emergency response and patient care. Ford also argues that the defect trend is in decline. Ford also initiated a new safety recall (15V-175) to address the 13V-535 remedy concerns in the Ambulance Package vehicles and Fire Engine Prep Package vehicles. The 15V-175 remedy reprograms the PCM with a new software calibration that stops a single EGT sensor fault to cause the vehicle to enter the FMEM shutdown mode.Ford also initiated an EPA emissions recall (14E03) for all subject vehicles that reprograms the PCM with the software calibration employed in safety recall 15V-175. Finally, Ford initiated a Customer Satisfaction Program (15M01) providing extended warranty coverage of 8 years or 80,000 miles for the the EGT sensors on certain MY2011-2012 subject vehicles.Due to the EPA emissions recall, that had a 66.6% completion rate in Ford's December 2015 progress report to the EPA, the defect trend is in decline. ODI is not aware of any crashes, deaths or injuries related to the alleged defect.ODI believes the alleged defect poses a safety risk but notes that the EPA emissions recall is addressing the safety problem.Compelling issuance of a duplicate recall would not represent a wise use of agency resources.Accordingly, this Recall Query is closed.This action is not a finding that no defect exists and NHTSA will take further action if such action is warranted.

Engine And Engine Cooling:exhaust System:emission Control

The Office of Defects Investigation (ODI) opened this RQ to investigate allegations that the scope and remedy of safety recall 13V-535 were inadequate. Recall 13V-535 was limited to a relatively small population of Ambulance Package vehicles and ODI received complaints of pickup trucks and Fire Engine Prep Package vehicles being affected by the same defect. Ford manufactured approximately 555,985 subject vehicles between February 22, 2010 and January 30, 2015 that may be affected by defective EGT sensors and Powertrain Control Module (PCM) software calibration. The subject vehicles are equipped with four (4) EGT sensors to monitor engine operating conditions. An EGT sensor fault may produce false exhaust over-temperature signals. If these signals are produced, the Powertrain Control Module (PCM) implements a Failure Management Effects Mode (FMEM) and the driver receives a Stop Safely Now (SSN) system warning on the instrument cluster message center. The FMEM triggers a 70% reduction in available engine power over a period of no more than 45 seconds, during which it may not be possible to accelerate or maintain vehicle speed. The PCM then commands the engine to shut down when vehicle speed reaches approximately 1 mph. There is no immediate restart capability. Depending on the PCM software calibration, ignition key position and ambient temperature conditions, the engine may not restart until the end of a 10-60 minute cool down period.Ford and its component supplier(s) made numerous changes to the PCM software calibration and the design, material and manufacture of the EGT sensors over the period of subject vehicle production. This continuous product improvement affected vehicle performance regarding the alleged defect. Ford acknowledges the defect condition in the subject vehicles but argues that an unreasonable risk to motor vehicle safety is limited to Ambulance Package and Fire Engine Prep Package vehicles where commanded shutdown could impact emergency response and patient care. Ford also argues that the defect trend is in decline. Ford also initiated a new safety recall (15V-175) to address the 13V-535 remedy concerns in the Ambulance Package vehicles and Fire Engine Prep Package vehicles. The 15V-175 remedy reprograms the PCM with a new software calibration that stops a single EGT sensor fault to cause the vehicle to enter the FMEM shutdown mode.Ford also initiated an EPA emissions recall (14E03) for all subject vehicles that reprograms the PCM with the software calibration employed in safety recall 15V-175. Finally, Ford initiated a Customer Satisfaction Program (15M01) providing extended warranty coverage of 8 years or 80,000 miles for the the EGT sensors on certain MY2011-2012 subject vehicles.Due to the EPA emissions recall, that had a 66.6% completion rate in Ford's December 2015 progress report to the EPA, the defect trend is in decline. ODI is not aware of any crashes, deaths or injuries related to the alleged defect.ODI believes the alleged defect poses a safety risk but notes that the EPA emissions recall is addressing the safety problem.Compelling issuance of a duplicate recall would not represent a wise use of agency resources.Accordingly, this Recall Query is closed.This action is not a finding that no defect exists and NHTSA will take further action if such action is warranted.

Engine And Engine Cooling:exhaust System

The Office of Defects Investigation (ODI) opened this RQ to investigate allegations that the scope and remedy of safety recall 13V-535 were inadequate. Recall 13V-535 was limited to a relatively small population of Ambulance Package vehicles and ODI received complaints of pickup trucks and Fire Engine Prep Package vehicles being affected by the same defect. Ford manufactured approximately 555,985 subject vehicles between February 22, 2010 and January 30, 2015 that may be affected by defective EGT sensors and Powertrain Control Module (PCM) software calibration. The subject vehicles are equipped with four (4) EGT sensors to monitor engine operating conditions. An EGT sensor fault may produce false exhaust over-temperature signals. If these signals are produced, the Powertrain Control Module (PCM) implements a Failure Management Effects Mode (FMEM) and the driver receives a Stop Safely Now (SSN) system warning on the instrument cluster message center. The FMEM triggers a 70% reduction in available engine power over a period of no more than 45 seconds, during which it may not be possible to accelerate or maintain vehicle speed. The PCM then commands the engine to shut down when vehicle speed reaches approximately 1 mph. There is no immediate restart capability. Depending on the PCM software calibration, ignition key position and ambient temperature conditions, the engine may not restart until the end of a 10-60 minute cool down period.Ford and its component supplier(s) made numerous changes to the PCM software calibration and the design, material and manufacture of the EGT sensors over the period of subject vehicle production. This continuous product improvement affected vehicle performance regarding the alleged defect. Ford acknowledges the defect condition in the subject vehicles but argues that an unreasonable risk to motor vehicle safety is limited to Ambulance Package and Fire Engine Prep Package vehicles where commanded shutdown could impact emergency response and patient care. Ford also argues that the defect trend is in decline. Ford also initiated a new safety recall (15V-175) to address the 13V-535 remedy concerns in the Ambulance Package vehicles and Fire Engine Prep Package vehicles. The 15V-175 remedy reprograms the PCM with a new software calibration that stops a single EGT sensor fault to cause the vehicle to enter the FMEM shutdown mode.Ford also initiated an EPA emissions recall (14E03) for all subject vehicles that reprograms the PCM with the software calibration employed in safety recall 15V-175. Finally, Ford initiated a Customer Satisfaction Program (15M01) providing extended warranty coverage of 8 years or 80,000 miles for the the EGT sensors on certain MY2011-2012 subject vehicles.Due to the EPA emissions recall, that had a 66.6% completion rate in Ford's December 2015 progress report to the EPA, the defect trend is in decline. ODI is not aware of any crashes, deaths or injuries related to the alleged defect.ODI believes the alleged defect poses a safety risk but notes that the EPA emissions recall is addressing the safety problem.Compelling issuance of a duplicate recall would not represent a wise use of agency resources.Accordingly, this Recall Query is closed.This action is not a finding that no defect exists and NHTSA will take further action if such action is warranted.

Engine

The Office of Defects Investigation (ODI) opened this RQ to investigate allegations that the scope and remedy of safety recall 13V-535 were inadequate. Recall 13V-535 was limited to a relatively small population of Ambulance Package vehicles and ODI received complaints of pickup trucks and Fire Engine Prep Package vehicles being affected by the same defect. Ford manufactured approximately 555,985 subject vehicles between February 22, 2010 and January 30, 2015 that may be affected by defective EGT sensors and Powertrain Control Module (PCM) software calibration. The subject vehicles are equipped with four (4) EGT sensors to monitor engine operating conditions. An EGT sensor fault may produce false exhaust over-temperature signals. If these signals are produced, the Powertrain Control Module (PCM) implements a Failure Management Effects Mode (FMEM) and the driver receives a Stop Safely Now (SSN) system warning on the instrument cluster message center. The FMEM triggers a 70% reduction in available engine power over a period of no more than 45 seconds, during which it may not be possible to accelerate or maintain vehicle speed. The PCM then commands the engine to shut down when vehicle speed reaches approximately 1 mph. There is no immediate restart capability. Depending on the PCM software calibration, ignition key position and ambient temperature conditions, the engine may not restart until the end of a 10-60 minute cool down period.Ford and its component supplier(s) made numerous changes to the PCM software calibration and the design, material and manufacture of the EGT sensors over the period of subject vehicle production. This continuous product improvement affected vehicle performance regarding the alleged defect. Ford acknowledges the defect condition in the subject vehicles but argues that an unreasonable risk to motor vehicle safety is limited to Ambulance Package and Fire Engine Prep Package vehicles where commanded shutdown could impact emergency response and patient care. Ford also argues that the defect trend is in decline. Ford also initiated a new safety recall (15V-175) to address the 13V-535 remedy concerns in the Ambulance Package vehicles and Fire Engine Prep Package vehicles. The 15V-175 remedy reprograms the PCM with a new software calibration that stops a single EGT sensor fault to cause the vehicle to enter the FMEM shutdown mode.Ford also initiated an EPA emissions recall (14E03) for all subject vehicles that reprograms the PCM with the software calibration employed in safety recall 15V-175. Finally, Ford initiated a Customer Satisfaction Program (15M01) providing extended warranty coverage of 8 years or 80,000 miles for the the EGT sensors on certain MY2011-2012 subject vehicles.Due to the EPA emissions recall, that had a 66.6% completion rate in Ford's December 2015 progress report to the EPA, the defect trend is in decline. ODI is not aware of any crashes, deaths or injuries related to the alleged defect.ODI believes the alleged defect poses a safety risk but notes that the EPA emissions recall is addressing the safety problem.Compelling issuance of a duplicate recall would not represent a wise use of agency resources.Accordingly, this Recall Query is closed.This action is not a finding that no defect exists and NHTSA will take further action if such action is warranted.