NHTSA owner reports · September 18, 2026 snapshot.
Steering complaints
530 reportsClear category filter36,500 miles · Sep 24, 2018
Steering
WHILE TURNING THE STEERING WHEEL WETHER STOPPED OR MOVING, THERE WAS A POPPING/CLUNKING NOISE. SOMETIMES THE CLUNK NOISE WAS LOUDER, SOMETIMES IT WASN'T AS LOUD. NOISE COULD BE FELT AND HEARD FROM STEERING COLUMN AND FLOORBOARD. STEERING WHEEL WOULD ALSO GRAB AT TIMES WHERE YOU PHYSICALLY HAD TO FORCE THE WHEEL TO TURN. THIS SEE…
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WHILE TURNING THE STEERING WHEEL WETHER STOPPED OR MOVING, THERE WAS A POPPING/CLUNKING NOISE. SOMETIMES THE CLUNK NOISE WAS LOUDER, SOMETIMES IT WASN'T AS LOUD. NOISE COULD BE FELT AND HEARD FROM STEERING COLUMN AND FLOORBOARD. STEERING WHEEL WOULD ALSO GRAB AT TIMES WHERE YOU PHYSICALLY HAD TO FORCE THE WHEEL TO TURN. THIS SEEMED TO HAPPEN MORE AT SLOW SPEEDS. WHILE DOING A SERVICE ON THE VEHICLE, I INSPECTED ALL STEERING COMPONENTS. WHILE ANOTHER PERSON WAS TURNING THE WHEEL, I COULD HEAR POPPING IN THE RIGHT SIDE STEERING BOOT THAT COVERS THE INNER TIE ROD END. I GRABBED THE BOOT AND SHOOK IT AND COULD HEAR METAL RATTLING INSIDE OF IT. LEFT SIDE DID NOT MAKE ANY NOISE. I REMOVED THE BOOT OFF OF THE RACK AND PINION AND FOUND 2 PIECES OF METAL THAT WERE HANGING ON THE GEAR OF THE RACK AND DAMAGED. THE PRICES OF METAL APPEARED TO BE A GREASE SEAL AS THERE IS RUBBER ATTACHED TO THE INSIDE PIECE(SEE PICTURE ATTACHED). FROM LOOKING AT THIS, IT IS OBVIOUS THAT THE HANGING METAL PIECE COULD GET HUNG UP ON THE CORKSCREW GEAR CAUSING CLINCH NOISE AND ALSO CAUSE THE STEERING TO GRAB. I DID CUT BOTH PIECES OFF FOR SAFETY AND IN THE PROCESS OF GETTING IT INTO THE FORD DEALER OF THE CERTIFIED WARRANTY WILL COVER IT. THIS IS A VERY DANGEROUS ISSUE AND I HAVE SEEN MANY COMPLAINTS OF THIS SAME ISSUE WITH NO FIX NOTED BY FORD.
NHTSA ODI #11130956
75,000 miles · Sep 18, 2018
Steering
TL* THE CONTACT OWNS A 2016 FORD EXPLORER. WHILE THE VEHICLE WAS STATIONARY AND WHILE DRIVING VARIOUS LOW SPEEDS, THE RACK AND PINION WITHIN THE STEERING WHEEL FAILED. WHILE MAKING A RIGHT TURN, THE CONTACT HEARD A KNOCKING NOISE COMING FROM THE STEERING COLUMN. D'ORAZIO FORD (1135 SOUTH WATER STREET, WILMINGTON, ILLINIOIS 60481…
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TL* THE CONTACT OWNS A 2016 FORD EXPLORER. WHILE THE VEHICLE WAS STATIONARY AND WHILE DRIVING VARIOUS LOW SPEEDS, THE RACK AND PINION WITHIN THE STEERING WHEEL FAILED. WHILE MAKING A RIGHT TURN, THE CONTACT HEARD A KNOCKING NOISE COMING FROM THE STEERING COLUMN. D'ORAZIO FORD (1135 SOUTH WATER STREET, WILMINGTON, ILLINIOIS 60481, (815) 476-5205) WAS MADE AWARE OF THE FAILURE AND DIAGNOSED THAT THE RACK AND PINION WAS FAULTY AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 75,000.
NHTSA ODI #11130177
30,000 miles · Sep 16, 2018
Steering
BOUGHT THE 2016 EXPLORER LIMITED WITH ROUGHLY 28,000 MILES ON IT. RAN GREAT FOR ABOUT 2,000 MILES AND THEN STARTED NOTICING A POP/CLUNK NOISE WHEN TURNING THE WHEEL TO THE RIGHT GOING 5MPH OR LESS. MAINLY HAPPENED WHEN PULLING INTO AND OUT OF PARKING SPACES. WOULD ALSO RANDOMLY DO THIS WHILE PARKED. TOOK INTO 2 FORD DEALERSHIPS …
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BOUGHT THE 2016 EXPLORER LIMITED WITH ROUGHLY 28,000 MILES ON IT. RAN GREAT FOR ABOUT 2,000 MILES AND THEN STARTED NOTICING A POP/CLUNK NOISE WHEN TURNING THE WHEEL TO THE RIGHT GOING 5MPH OR LESS. MAINLY HAPPENED WHEN PULLING INTO AND OUT OF PARKING SPACES. WOULD ALSO RANDOMLY DO THIS WHILE PARKED. TOOK INTO 2 FORD DEALERSHIPS AND SURPRISE, THEY COULDN'T REPLICATE THE PROBLEM. WAS TOLD TO KEEP DRIVING IT AND IF IT GETS WORSE TO BRING IT BACK IN. DROVE IT FOR ANOTHER FEW THOUSAND MILES WITH IT HAPPENING INTERMITTENTLY. FINALLY AFTER HEARING THE NOISE MORE CONSISTENTLY AND EVEN FEELING THE STEERING SLIGHTLY JERK TO THE SIDE ON ONE OCCASION , I TOOK IT BACK INTO A FORD DEALERSHIP. THEY WERE FINALLY ABLE TO DUPLICATE THE SOUND THIS TIME AND SAID IT NEEDED A NEW STEERING RACK. THIS INCLUDES THE WHOLE RACK AND PINION. SO FAR SO GOOD. MY ISSUE IS I'VE BEEN READING ABOUT ALL THESE EXPLORERS WITH SIMILAR ISSUES (MOST OF THEM WORSE THAN MY CASE) AND CAN'T FIGURE OUT WHY THEY'RE HASN'T BEEN A RECALL? SOME EXPLORERS STEERING LITERALLY LOCKS UP WHILE DRIVING BASED ON ALL THE COMPLAINTS I'VE READ. I FEEL I WAS ONE OF THE LUCKY ONES CATCHING THE PROBLEM BEFORE IT GOT WORSE. NOW I'M KEEPING MY FINGERS CROSSED THAT THE PROBLEM DOESN'T COME UP AGAIN LIKE I'VE HEARD ALSO HAPPENS. OBVIOUSLY SOMETHING IS FAULTY WITH THE STEERING ASSEMBLY. HOW DOES THIS HAPPEN TO A CAR THIS NEW?
NHTSA ODI #11129716
76,000 miles · Sep 13, 2018
Steering
WHILE DRIVING MY 2016 FORD EXPLORER ON A STATE HWY AT 55 MPH, SUDDENLY BELLS AND WARNING ON DASH INDICATING STEERING FAILURE ISSUE. WITHIN 1 BLOCK, I WAS UNABLE TO STEER AT ALL. HAD TO BE TOWED. TOLD BY DEALERSHIP THAT THE POWER STEERING GEAR WAS BAD. TOLD BY THE DEALERSHIP THE COST TO REPAIR WOULD BE $2200. VEHICLE HAS 7…
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WHILE DRIVING MY 2016 FORD EXPLORER ON A STATE HWY AT 55 MPH, SUDDENLY BELLS AND WARNING ON DASH INDICATING STEERING FAILURE ISSUE. WITHIN 1 BLOCK, I WAS UNABLE TO STEER AT ALL. HAD TO BE TOWED. TOLD BY DEALERSHIP THAT THE POWER STEERING GEAR WAS BAD. TOLD BY THE DEALERSHIP THE COST TO REPAIR WOULD BE $2200. VEHICLE HAS 76,000 MILES. VERY UNSAFE CONDITION HAD IT HAPPENED IN HEAVY TRAFFIC. COULD HAVE RESULTED IN INJURY OR DEATH.
NHTSA ODI #11129277
50,000 miles · Sep 10, 2018
Electronic Stability Control (esc)Steering
WHILE DRIVING DOWN THE ROAD MY POWER STEERING WENT OUT. I HAVE AROUND 50,000 MILES ON MY 2016 FORD EXPLORER. I HAVE HAD IT WORKED ON 3 TIMES AND IT CONTINUES TO HAVE THE SAME ISSUE. THIS IS A SERIOUS SAFETY ISSUE FOR THE PEOPLE IN THE CAR AND THOSE ON THE ROAD. MANY PEOPLE HAVE COMPLAINED ABOUT THIS ISSUE, YET FORD HAS NOT I…
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WHILE DRIVING DOWN THE ROAD MY POWER STEERING WENT OUT. I HAVE AROUND 50,000 MILES ON MY 2016 FORD EXPLORER. I HAVE HAD IT WORKED ON 3 TIMES AND IT CONTINUES TO HAVE THE SAME ISSUE. THIS IS A SERIOUS SAFETY ISSUE FOR THE PEOPLE IN THE CAR AND THOSE ON THE ROAD. MANY PEOPLE HAVE COMPLAINED ABOUT THIS ISSUE, YET FORD HAS NOT ISSUED A RECALL.
NHTSA ODI #11128471
54,500 miles · Sep 8, 2018
Steering
WHEN DRIVING MY FORD EXPLORER 2016 THE STEERING WHEEL STARTED MAKING A SOUND WHEN THE WHEEL WAS TURNED, BOTH WHEN TURNING FROM A STOP OR GOING AROUND A CURVE. IT WOULD ALSO CATCH AND SORT OF STICK WHEN THE WHEEL WAS TURNED AND WOULDN'T EASILY TURN BACK TO NORMAL AFTER THE TURN OR CURVE HAD BEEN MADE. WE TOOK IT TO THE DEALER A…
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WHEN DRIVING MY FORD EXPLORER 2016 THE STEERING WHEEL STARTED MAKING A SOUND WHEN THE WHEEL WAS TURNED, BOTH WHEN TURNING FROM A STOP OR GOING AROUND A CURVE. IT WOULD ALSO CATCH AND SORT OF STICK WHEN THE WHEEL WAS TURNED AND WOULDN'T EASILY TURN BACK TO NORMAL AFTER THE TURN OR CURVE HAD BEEN MADE. WE TOOK IT TO THE DEALER AND THE RACK AND PINION HAS TO BE REPLACED, COSTING $1885. IT WAS NOT SAFE TO DRIVE BC OF THE STEERING WELL STICKING.
NHTSA ODI #11128215
52,000 miles · Sep 5, 2018
Steering
TL* THE CONTACT OWNS A 2016 FORD EXPLORER. WHILE DRIVING APPROXIMATELY 70 MPH, THE POWER STEERING FAILED. THE VEHICLE WAS DRIVEN TO FLAGSHIP FORD (850 FERN DRIVE, BALDWIN, WISCONSIN 54002, (715) 684-4520) WHERE IT WAS DIAGNOSED THAT THE POWER STEERING UNIT WAS FAULTY AND NEEDED TO BE REPLACED. THE VEHICLE WAS TAKEN TO BE REPAIRE…
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TL* THE CONTACT OWNS A 2016 FORD EXPLORER. WHILE DRIVING APPROXIMATELY 70 MPH, THE POWER STEERING FAILED. THE VEHICLE WAS DRIVEN TO FLAGSHIP FORD (850 FERN DRIVE, BALDWIN, WISCONSIN 54002, (715) 684-4520) WHERE IT WAS DIAGNOSED THAT THE POWER STEERING UNIT WAS FAULTY AND NEEDED TO BE REPLACED. THE VEHICLE WAS TAKEN TO BE REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND STATED THAT THERE WAS NO RECALL ON THE VEHICLE. THE FAILURE MILEAGE WAS APPROXIMATELY 52,000.
NHTSA ODI #11124473
48,000 miles · Aug 31, 2018
Steering
OK LET'S START WITH THE FACT THAT WE'VE HAD STEERING ISSUES FROM THE START WITH THIS VEHICLE. WE PAID $700 TO FIX OR BAND AID THE PROBLEM LAST MONTH. SO, WHEN IT CAME TIME FOR OUR SUMMER VACATION WE ACTUALLY CONSIDERED RENTING A CAR BECAUSE WE STILL DIDN'T THINK IT WAS RIGHT. RENT A VEHICLE WHEN WE HAVE AN ALMOST BRAND NEW VEHIC…
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OK LET'S START WITH THE FACT THAT WE'VE HAD STEERING ISSUES FROM THE START WITH THIS VEHICLE. WE PAID $700 TO FIX OR BAND AID THE PROBLEM LAST MONTH. SO, WHEN IT CAME TIME FOR OUR SUMMER VACATION WE ACTUALLY CONSIDERED RENTING A CAR BECAUSE WE STILL DIDN'T THINK IT WAS RIGHT. RENT A VEHICLE WHEN WE HAVE AN ALMOST BRAND NEW VEHICLE IN THE GARAGE WITH A $500 A MONTH CAR PAYMENT?!?! AGAINST OUR BETTER JUDGMENT, WE TOOK IT FROM PA TO FL, WELL ALMOST. ALONG I-95 IN SOUTH CAROLINA AT ABOUT 11PM THE STEERING SEIZED WITH OUR FAMILY IN THE CAR. WE HAD TO GET A HOTEL ROOM, RENT A CAR AND LEAVE THE POS IN SC TO CONTINUE OUR VACATION. IT'S NOW ALMOST 3 WEEKS IN AND IT'S STILL IN SC. WE'VE ALWAYS BEEN FOREIGN CAR PEOPLE. WE HAD A HONDA PILOT FOR 12 YEARS, NEVER A PROBLEM WITH IT. IF THERE WAS A PROBLEM, IT WAS COVERED BY THE AWESOME WARRANTY OR IT WAS A RECALL. LOTS OF RECALLS, MANUFACTURER AND HONDA. WHICH, UP TILL NOW I THOUGHT WAS A PAIN IN THE ASS! NOW, I GET THAT AT LEAST THEY HAVE ENOUGH INTEGRITY TO HAVE RECALLS! FORD MOTOR COMPANY HAS THE WORST WARRANTY AND 0 INTEGRITY! WE LOVED THE LOOK AND FEEL OF THIS VEHICLE. LOOKS DEFINITELY AREN'T EVERYTHING...LESSON LEARNED. WE WILL TAKE THE LOSS ON TRADING IT IN AND GOING BACK TO HONDA, TOYOTA OR NISSAN TO KEEP OUR FAMILY SAFE. I GUESS FORD IS WAITING FOR A FATALITY?!?!
NHTSA ODI #11123883
22,750 miles · Aug 30, 2018
Steering
POWER STEERING FAILED WHILE DRIVING THE CAR ON A BUSY PUBLIC STREET. EXTREMELY DIFFICULT TO MANEUVER THE VEHICLE SAFELY OFF THE ROAD.
NHTSA ODI #11123448
45,500 miles · Aug 28, 2018
Steering
THE PROBLEM STARTED WHILE DRIVING AT HIGHWAY SPEED. I CAN BEST DESCRIBE IT AS A "STICKINESS" AT ABOUT 5 DEGREES OFF CENTER. THERE WAS A NOTICEABLE "CATCH" WHERE IT WOULD BECOME DIFFICULT TO TURN AND I WOULD HAVE TO FORCE THE WHEEL TO KEEP TURNING. THIS VERY DISTRACTING AT HIGHWAY SPEEDS, AND POTENTIALLY DANGEROUS. IN THE FOL…
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THE PROBLEM STARTED WHILE DRIVING AT HIGHWAY SPEED. I CAN BEST DESCRIBE IT AS A "STICKINESS" AT ABOUT 5 DEGREES OFF CENTER. THERE WAS A NOTICEABLE "CATCH" WHERE IT WOULD BECOME DIFFICULT TO TURN AND I WOULD HAVE TO FORCE THE WHEEL TO KEEP TURNING. THIS VERY DISTRACTING AT HIGHWAY SPEEDS, AND POTENTIALLY DANGEROUS. IN THE FOLLOWING WEEKS, THE PROBLEM HAS GOTTEN WORSE, TO INCLUDE INTERMITTENT SHUDDERING, THAT FEELS LIKE DRIVING OVER RUMBLE STRIPS, SQUEEKING AND CLICKING AT LOW SPEEDS, AND IF LOCKING THE STEERING OUT IN ONE DIRECTION OR ANOTHER THE WHEEL WILL "JUMP" BACK. UPON FURTHER INVESTIGATION, THIS SEEMS LINKED TO THE ELECTRONIC POWER STEERING ASSIST, WHICH THOUGH IT HASN'T FAILED COMPLETELY, IS DEFINITELY FAILING. AFTER READING OTHER SIMILAR COMPLAINTS, I NO LONGER FEEL SAFE DRIVING THIS VEHICLE WITH MY THREE KIDS, AND AM NOT WILLING TO PAY THE $2,600 REPAIR PRICE FOR A VEHICLE THAT IS ONLY 2 AND A HALF YEARS OLD. I AM NOW BACK TO DRIVING MY 12 YEAR OLD TRUCK, WHICH WHILE IT HAS IT'S OWN PROBLEMS, AT LEAST IT IS SAFE.
NHTSA ODI #11123136
Official recalls
14Jul 14, 2026
Ford Motor Company (Ford) is recalling certain 2016-2019 Explorer vehicles. The roof rail covers may come loose and detach from the vehicle.
Consequence & remedy
Consequence: A detached roof rail cover can create a road hazard, increasing the risk of a crash.
Remedy: Dealers will inspect the roof rail covers and as necessary, repair or replace the push-pins, rail clips, or roof rail covers, free of charge. Interim letters, notifying owners of the safety risk, were mailed August 28, 2026. Additional letters will be sent once the remedy is available, anticipated in January 2027. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 26S54. This recall expands previous NHTSA recall number 21V316. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on July 16, 2026.
Oct 10, 2025
Ford Motor Company (Ford) is recalling certain 2016-2019 Lincoln MKC, 2016-2023 Explorer, 2019-2020 Fusion, 2019-2024 Ranger, 2020-2022 Lincoln Corsair, Escape, 2021-2024 Bronco, Bronco Sport, and 2022-2024 Maverick vehicles. The engine block heater may crack and develop a coolant leak, causing it to short circuit when the block heater is plugged in.
Consequence & remedy
Consequence: An electrical short circuit can increase the risk of a fire.
Remedy: Owners are advised not to plug in their block heater until the vehicle is remedied. Dealers will replace the block heater, free of charge. Owners will also have a alternative option to replace engine block heater element with a threaded blanking plug, and remove the block heater electrical cord. Interim letters, notifying owners of the safety risk, were mailed December 3, 2025. Additional letters will be sent once the final remedy is available, anticipated September 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25SA4. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on October 15, 2025.
May 23, 2025
Ford Motor Company (Ford) is recalling certain 2016-2017 Explorer vehicles. The driver and front passenger B-Pillar door trim may detach while driving.
Consequence & remedy
Consequence: Door trim that detaches while driving can create a road hazard, increasing the risk of a crash.
Remedy: Dealers will repair the B-pillar trim, free of charge. Interim letters, notifying owners of the safety risk, were mailed June 5, 2025. A second notice will be sent once the final remedy is available, anticipated November 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S53.
Jan 19, 2024
Ford Motor Company (Ford) is recalling certain 2011-2019 Explorer vehicles. The A-pillar trim retention clips may not be properly engaged, allowing the trim to detach.
Consequence & remedy
Consequence: A detached trim piece can fall off the vehicle, becoming a road hazard and increasing the risk of a crash.
Remedy: Dealers will inspect and replace the A-pillar trim as necessary, free of charge. This will be a phased campaign, with the remedy becoming available in different phases based on model years. Owner notification letters were mailed between July 18, 2024 and December 16, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24S02.
Jul 15, 2021
Ford Motor Company (Ford) is recalling certain 2013-2017 Explorer vehicles originally sold, or ever registered, in Connecticut, Delaware, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, West Virginia, Wisconsin, and the District of Columbia. Exposure to road salt can cause the cross-axis ball joint to corrode and seize, resulting in a fracture of the outboard section of the rear suspension toe link.
Consequence & remedy
Consequence: A rear toe-link fracture can result in a loss of steering control, increasing the risk of a crash.
Remedy: Dealers will inspect and replace as necessary, the cross-axis ball joint (CABJ) knuckle, and replace the rear suspension toe links, free of charge. This recall is an expansion of previous NHTSA recall numbers 16V-245, 19V-435, and 20V-675. Certain vehicles previously repaired will need to return for the new remedy. An interim notification letter notifying owners of the safety risk were mailed on September 10, 2021. Owner notification letters were mailed on March 16, 2022. Owners may contact Ford's customer service at 1-866-436-7332. Ford's number for this recall is 21S32.
May 5, 2021
Ford Motor Company (Ford) is recalling certain 2016-2019 Explorer vehicles. The retention pins could loosen and allow the roof rail covers to detach from the vehicle.
Consequence & remedy
Consequence: A detached roof rail cover can create a road hazard, increasing the risk of a crash.
Remedy: Dealers will install push-pins and replace any damaged rail clips and roof rail covers, as necessary, free of charge. The interim owner notification letter was mailed on June 22, 2021. Owner notification letters (remedy available) were mailed on October 1, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 21S22.
Mar 12, 2021
Ford Motor Company (Ford) is recalling certain 2013-2017 Explorer vehicles originally sold, or currently registered in Connecticut, Delaware, the District of Columbia, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, West Virginia, and Wisconsin that were previously repaired under a prior recall numbers 16V-245 or 19V-435. The outboard section of a rear suspension toe link may fracture.
Consequence & remedy
Consequence: A rear toe link fracture can result in a loss of steering control, increasing the risk of a crash.
Remedy: Ford will notify owners, and dealers will inspect the cross-axis ball joint (CABJ) knuckle attached to the rear suspension toe link and replace it as necessary, free of charge. The recall began November 27, 2020. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 20S62.
Nov 10, 2020
Ford Motor Company (Ford) is recalling certain 2014-2016 Explorer, 2014-2015 Taurus and 2014 Edge vehicles equipped with 2.0L or 2.3L engines and front wheel drive. The support bracket for the front drive axle halfshaft may fail.
Consequence & remedy
Consequence: The failed bracket could result in a loss of park function which can cause unintended vehicle movement, and loss of motive power while driving which increases the risk of a crash.
Remedy: Ford will notify owners, and dealers will replace the link shaft bracket, free of charge. Parts are not currently available. Owners received an interim notification detailing safety risk December 8, 2020. A second letter will be mailed when parts become available in January 2021. The recall began February 2, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 20S63.
Jun 10, 2019
Ford Motor Company (Ford) is recalling certain 2011-2017 Explorer vehicles. The rear suspension toe links may fracture due to stress on the rear suspension.
Consequence & remedy
Consequence: A fractured rear toe link will cause a sudden change in vehicle handling and increase the risk of a crash.
Remedy: Ford will notify owners, and dealers will replace the rear suspension toe links, and inspect both rear toe link ball joints, replacing the rear wheel knuckle(s), if necessary, free of charge. The recall began June 26, 2019. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S17.
Nov 29, 2017
Ford Motor Company (Ford) is recalling certain 2016 F-150 and Explorer vehicles. Loose power seat adjuster pivot bolts may cause the front seat cushions to detach and not properly restrain the seat occupant in the event of a crash.
Consequence & remedy
Consequence: In the event of a crash, a seat occupant that is not properly restrained has an increased risk of injury.
Remedy: Ford will notify owners, and dealers will inspect the tightness of the power seat track upper pivot link bolt, either applying threadlocker or replacing the lift link and hardware, free of charge. Interim letters are expected to go out January 15, 2018. Owners will receive a second notice when the remedy becomes available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 17S40.
Jun 28, 2016
Ford Motor Company (Ford) is recalling certain model year 2016 Ford Explorer and F-150 vehicles equipped with a manual recline driver's seat. The seat back frame may have insufficient welds which may not meet the requirements of Federal Motor Vehicle Safety Standard (FMVSS) numbers 202, "Head Restraints" and 207, "Seating Systems."
Consequence & remedy
Consequence: The seat back may not adequately restrain the occupant during a crash, increasing the risk of injury.
Remedy: Ford will notify owners, and dealers will inspect and, if necessary, replace the seat back frame, free of charge. The recall begin on August 18, 2016. Owners may contact Ford at 1-800-392-3673. Ford's number for this recall is 16C11.
Mar 31, 2016
Ford Motor Company (Ford) is recalling certain model year 2015-2016 Lincoln MKC vehicles manufactured November 25, 2013, to January 25, 2016, and 2016 Ford Explorer vehicles manufactured October 20, 2014, to January 28, 2016. The affected vehicles are equipped with 2.3L GTDI engines and engine block heaters. These engine block heaters have elements that may overheat while plugged in.
Consequence & remedy
Consequence: Overheating of the engine block increase the risk of a fire.
Remedy: Ford will notify owners, and dealers will replace the engine block heater, free of charge. Dealers will also inspect and replace the electrical cord, as necessary. The recall began on May 18, 2016. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 16S14. Note: Owners should not use the engine block heater until the vehicle has been remedied.
Sep 28, 2015
Ford Motor Company (Ford) is recalling certain model year 2015 Ford Taurus, Lincoln MKS, and 2016 Ford Explorer vehicles manufactured on July 24, 2015. During vehicle production, the fuel tank attachment bolts may not have been properly tightened. As a result, the fuel tank straps may fracture and the fuel tank could separate from the vehicle.
Consequence & remedy
Consequence: If the fuel tank separates from the vehicle, a fuel leak may occur, increasing the risk of a fire.
Remedy: Ford will notify owners, and dealers will tighten the fuel tank attachment bolts, as necessary, free of charge. The recall began on October 19, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S26.
Jul 24, 2015
Ford Motor Company (Ford) is recalling certain model year 2015 Ford Taurus, Ford Flex, and Lincoln MKS vehicles manufactured May 4, 2015, to May 23, 2015, Lincoln MKT vehicles manufactured May 4, 2015, to May 21, 2015, and 2015-2016 Ford Explorer vehicles manufactured May 4, 2015, to May 23, 2015. The affected vehicles have a parking brake that may not fully engage when applied. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 135, "Light Vehicle Brake Systems."
Consequence & remedy
Consequence: If the parking brake does not fully engage and the transmission is left in a gear other than 'Park' while on a slope, the vehicle may roll away, increasing the risk of a crash.
Remedy: Ford will notify owners, and dealers will test the operation of the parking brake system, and if necessary, replace the parking brake control assembly, free of charge. The recall began on September 4, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15C07.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2PE23001 · Windshield Trim Molding Item Detachment
Opened Jan 27, 2023 · Closed Feb 8, 2024
Status: closed (inferred from source dates) · Structure:body:roof And Pillars
On January 27, 2023, the Office of Defects Investigation (ODI) opened PE23-001 to investigate allegations of A-pillar trim panel detachment on model year (MY) 2011-2019 Ford Explorer vehicles. At the time of opening, the office had received 164 Vehicle Owner Questionnaires (VOQs) reporting this failure. ODI has received 671 VOQs regarding this failure, including 1 alleged crash and 2 alleged injuries. Some consumers have reported that the failure occurred while they were driving at highway speeds, with the detached trim panel entering the path of travel of the vehicle behind them, requiring the driver of the following vehicle to take evasive action. It is noteworthy that motorists who experience this type of road hazard are less likely to accurately identify the subject vehicle the item detached from and report the event to the NHTSA. In its April 17, 2023 response to ODI’s information request, Ford provided 175 consumer complaints (including field reports) and 14,162 warranty claims related to A-pillar trim panel detachment. Ford relayed that the subject vehicles utilize a plastic A-pillar bracket, which is bolted to the vehicle structure during assembly. The A-pillar trim panel is attached to the bracket utilizing 7 plastic clips. Contributory factors which have been identified by Ford as leading to the subject defect include incomplete installation at the assembly plant, inadequate part stack up, damage to fasteners during installation, and failure to follow proper repair procedure during windshield replacements or other services. On January 19, 2024, Ford filed safety recall 24V-031 for MY 2011-2019 Ford Explorer vehicles to address the subject defect. In the Part 573 Safety Recall Report, Ford identified that a detached A-pillar trim panel can create a road hazard for other road users, increasing the risk of a crash. The recall remedy includes an inspection of the existing A-pillar trim panel and, if necessary, the replacement of the component. The remedy A-pillar trim panels will be installed with an additional adhesive for robustness and utilize an inspection procedure to ensure full engagement of all the retention clips during installation. In view of the recall action being taken by Ford, ODI is closing this Preliminary Evaluation. The agency reserves the right to take additional action if warranted by future circumstances. To review the reports cited in the Closing Resume ODI Report Identification Number document, go to NHTSA.gov.
EA17002 · Exhaust Odor In Passenger Cab
Opened Jul 27, 2017 · Closed Jan 17, 2023
Status: closed (inferred from source dates) · Engine And Engine Cooling:exhaust System:manifold/header/muffler/tail Pipe; Structure:body
During the EA17-002 investigation, the agency reviewed and analyzed reports of exhaust odors in the passenger cabins of Model Year 2011 to 2017 Ford Explorers. This investigation required an approach that incorporated knowledge and expertise from the automotive, medical, environmental health, and occupational safety fields. The agency conducted an in-depth investigation that encompassed the review of over 6,500 consumer complaints, conducting field inspections, and testing the relevant vehicles, both independently and in coordination with Ford and other entities. During the investigation, the evolution of Ford service bulletins intended to reduce the level of exhaust odors and carbon monoxide (CO) entering the occupant compartment was examined and independent tests to evaluate the effectiveness of the final Field Service Actions (FSA) for both consumer and police vehicles were conducted. As part of the investigation, the agency also examined the effects of cracked exhaust mani-cats on the measured CO levels in the vehicles and tested the FSA repairs to ensure they did not adversely impact occupant compartment CO levels due to cracked mani-cats.The investigation identified upfitting issues for Police Interceptor vehicles. Upfitting (sirens, lights, cages, auxiliary power, etc.) is typically performed by governmental fleet operations, independent repair facilities, or local Ford dealers after the sale of the new vehicle. Sealing issues caused by upfitting were responsible for the highest measured carbon monoxide levels in tested vehicles. The police FSA instructs how to inspect the quality of the vehicle upfits and how to properly seal any leaks caused by these upfits, at no cost to the police agency. Similarly, the highest CO levels measured in consumer vehicles were usually traced to sealing issues caused by rear crash damage where the repairs did not ensure sealing integrity. The most recent Ford FSA procedure for both the police (17B25) and consumer vehicles (17N03) includes an HVAC reprogramming operation. Tests by Ford and NHTSA have demonstrated a substantial reduction of CO levels due solely to the HVAC reprogramming. Other FSA repairs also demonstrated measurable contributions to CO level reductions during controlled tests.Throughout the investigation, vehicles accurately measured with higher levels of carbon monoxide were almost always affected by upfitter alterations, damage, or other causes compromising rear passenger cabin seals.NHTSA received thousands of reports alleging odors which triggered a variety of physiological responses, predominately nausea, headaches, and lightheadedness. NHTSA focused the investigation on accurately measuring vehicle CO levels, and accurately measuring carboxyhemoglobin (COHB) levels from properly administered blood tests. Using rigorous test methods to produce exhaust gas intrusion in vehicles with a properly performed FSA, occupant compartment CO levels remained below current environmental limits for CO in any environment (EPA ambient air quality standards). Furthermore, even without FSA repairs, no vehicles unaffected by upfitter issues or prior crash damage were identified with CO levels that exceed accepted occupational CO exposure levels. This investigation finds that the 2011-2017 Ford Explorer vehicles when accurately measured produce occupant compartment CO levels which fall below current accepted health standards, and could not identify COHB levels for vehicle drivers or other occupants, which exceeded thresholds for acute physiological effects. Therefore, the agency has not identified a defect that represents an unreasonable risk to motor vehicle safety.This inve
Additional source detail variants (2)
Engine And Engine Cooling:exhaust System:manifold/header/muffler/tail Pipe
During the EA17-002 investigation, the agency reviewed and analyzed reports of exhaust odors in the passenger cabins of Model Year 2011 to 2017 Ford Explorers. This investigation required an approach that incorporated knowledge and expertise from the automotive, medical, environmental health, and occupational safety fields. The agency conducted an in-depth investigation that encompassed the review of over 6,500 consumer complaints, conducting field inspections, and testing the relevant vehicles, both independently and in coordination with Ford and other entities. During the investigation, the evolution of Ford service bulletins intended to reduce the level of exhaust odors and carbon monoxide (CO) entering the occupant compartment was examined and independent tests to evaluate the effectiveness of the final Field Service Actions (FSA) for both consumer and police vehicles were conducted. As part of the investigation, the agency also examined the effects of cracked exhaust mani-cats on the measured CO levels in the vehicles and tested the FSA repairs to ensure they did not adversely impact occupant compartment CO levels due to cracked mani-cats.The investigation identified upfitting issues for Police Interceptor vehicles. Upfitting (sirens, lights, cages, auxiliary power, etc.) is typically performed by governmental fleet operations, independent repair facilities, or local Ford dealers after the sale of the new vehicle. Sealing issues caused by upfitting were responsible for the highest measured carbon monoxide levels in tested vehicles. The police FSA instructs how to inspect the quality of the vehicle upfits and how to properly seal any leaks caused by these upfits, at no cost to the police agency. Similarly, the highest CO levels measured in consumer vehicles were usually traced to sealing issues caused by rear crash damage where the repairs did not ensure sealing integrity. The most recent Ford FSA procedure for both the police (17B25) and consumer vehicles (17N03) includes an HVAC reprogramming operation. Tests by Ford and NHTSA have demonstrated a substantial reduction of CO levels due solely to the HVAC reprogramming. Other FSA repairs also demonstrated measurable contributions to CO level reductions during controlled tests.Throughout the investigation, vehicles accurately measured with higher levels of carbon monoxide were almost always affected by upfitter alterations, damage, or other causes compromising rear passenger cabin seals.NHTSA received thousands of reports alleging odors which triggered a variety of physiological responses, predominately nausea, headaches, and lightheadedness. NHTSA focused the investigation on accurately measuring vehicle CO levels, and accurately measuring carboxyhemoglobin (COHB) levels from properly administered blood tests. Using rigorous test methods to produce exhaust gas intrusion in vehicles with a properly performed FSA, occupant compartment CO levels remained below current environmental limits for CO in any environment (EPA ambient air quality standards). Furthermore, even without FSA repairs, no vehicles unaffected by upfitter issues or prior crash damage were identified with CO levels that exceed accepted occupational CO exposure levels. This investigation finds that the 2011-2017 Ford Explorer vehicles when accurately measured produce occupant compartment CO levels which fall below current accepted health standards, and could not identify COHB levels for vehicle drivers or other occupants, which exceeded thresholds for acute physiological effects. Therefore, the agency has not identified a defect that represents an unreasonable risk to motor vehicle safety.This inve
Structure:body
During the EA17-002 investigation, the agency reviewed and analyzed reports of exhaust odors in the passenger cabins of Model Year 2011 to 2017 Ford Explorers. This investigation required an approach that incorporated knowledge and expertise from the automotive, medical, environmental health, and occupational safety fields. The agency conducted an in-depth investigation that encompassed the review of over 6,500 consumer complaints, conducting field inspections, and testing the relevant vehicles, both independently and in coordination with Ford and other entities. During the investigation, the evolution of Ford service bulletins intended to reduce the level of exhaust odors and carbon monoxide (CO) entering the occupant compartment was examined and independent tests to evaluate the effectiveness of the final Field Service Actions (FSA) for both consumer and police vehicles were conducted. As part of the investigation, the agency also examined the effects of cracked exhaust mani-cats on the measured CO levels in the vehicles and tested the FSA repairs to ensure they did not adversely impact occupant compartment CO levels due to cracked mani-cats.The investigation identified upfitting issues for Police Interceptor vehicles. Upfitting (sirens, lights, cages, auxiliary power, etc.) is typically performed by governmental fleet operations, independent repair facilities, or local Ford dealers after the sale of the new vehicle. Sealing issues caused by upfitting were responsible for the highest measured carbon monoxide levels in tested vehicles. The police FSA instructs how to inspect the quality of the vehicle upfits and how to properly seal any leaks caused by these upfits, at no cost to the police agency. Similarly, the highest CO levels measured in consumer vehicles were usually traced to sealing issues caused by rear crash damage where the repairs did not ensure sealing integrity. The most recent Ford FSA procedure for both the police (17B25) and consumer vehicles (17N03) includes an HVAC reprogramming operation. Tests by Ford and NHTSA have demonstrated a substantial reduction of CO levels due solely to the HVAC reprogramming. Other FSA repairs also demonstrated measurable contributions to CO level reductions during controlled tests.Throughout the investigation, vehicles accurately measured with higher levels of carbon monoxide were almost always affected by upfitter alterations, damage, or other causes compromising rear passenger cabin seals.NHTSA received thousands of reports alleging odors which triggered a variety of physiological responses, predominately nausea, headaches, and lightheadedness. NHTSA focused the investigation on accurately measuring vehicle CO levels, and accurately measuring carboxyhemoglobin (COHB) levels from properly administered blood tests. Using rigorous test methods to produce exhaust gas intrusion in vehicles with a properly performed FSA, occupant compartment CO levels remained below current environmental limits for CO in any environment (EPA ambient air quality standards). Furthermore, even without FSA repairs, no vehicles unaffected by upfitter issues or prior crash damage were identified with CO levels that exceed accepted occupational CO exposure levels. This investigation finds that the 2011-2017 Ford Explorer vehicles when accurately measured produce occupant compartment CO levels which fall below current accepted health standards, and could not identify COHB levels for vehicle drivers or other occupants, which exceeded thresholds for acute physiological effects. Therefore, the agency has not identified a defect that represents an unreasonable risk to motor vehicle safety.This inve
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