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1994 Ford Explorer

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 1994 Ford Explorer do not stand out strongly from the model-year median of 609.

About this comparison →

When problems were reported

Mileage at the reported incident

Limited mileage data: 68 of 1,207 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Tires. Review the 331 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes, Hydraulic. Review the 238 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Structure. Review the 158 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

109 crash reports82 fire reports98 injury reports

Service Brakes, Hydraulic complaints

238 reports
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Mileage unknown · Aug 26, 2002
Service Brakes, Hydraulic

WHILE BRAKING PEDAL FELT SPONGY AND STEERING WHEEL TURNED TO LEFT, THEN LOCKED UP. VEHICLE IS AT DEALERSHIP AT THIS TIME. PLEASE PROVIDE ADDITIONAL INFORMATION.*AK

NHTSA ODI #8017192

Mileage unknown · Aug 24, 2002
Service Brakes, HydraulicTires

THE FRONT TIRES HAVE SLITS IN THE SIDEWALLS OF THE TIRES. WHEN WE PURCHASED THE VEHICLE WE HAD TEST DROVE IT AND WHEN WE GOT IT ON THE HIGHWAY WE NOTICED A SHAKING IN THE FRONT END. WE TOLD THE DEALER OF THIS PROBLEM AND THEY SAID THEY WOULD CHECK INTO IT. THEY SAID THEY HAD THE PROBLEM FIXED. THE TIRES LOOKED BRAND NEW WHEN THE…

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THE FRONT TIRES HAVE SLITS IN THE SIDEWALLS OF THE TIRES. WHEN WE PURCHASED THE VEHICLE WE HAD TEST DROVE IT AND WHEN WE GOT IT ON THE HIGHWAY WE NOTICED A SHAKING IN THE FRONT END. WE TOLD THE DEALER OF THIS PROBLEM AND THEY SAID THEY WOULD CHECK INTO IT. THEY SAID THEY HAD THE PROBLEM FIXED. THE TIRES LOOKED BRAND NEW WHEN THE VEHICLE WAS PURCHASED. WE CONTINUED WITH THE PURCHASE AND LATER WHEN THE VEHICLE WAS TAKEN ON THE HIGHWAY IT DONE THE SAME THING. THE DEALER SAID THERE WAS NO PROBLEM. THE ONLY TIME THE VEHICLE WOULD SHAKE WAS WHEN YOU WERE DRIVING BETWEEN 55 AND 65 MPH OTHER THAN THAT IT DROVE FINE. THEN MY DRIVER SIDE TIRE DEVELOPED A LEAK THAT GOT PROGRESSIVELY WORSE UNTIL I WOULD HAVE TO PUT AIR IN IT EVERY DAY. MY HUSBAND PUT SOME OTHER TIRES ON AND WHEN THE TIRES WERE REMOVED ONE OF THEM HAD 6 WEIGHTS ON IT. THE 2 FRONT TIRES BOTH HAD LARGE CRACKS. ONCE THE NEWER TIRES WERE PUT ON THE SHAKING ON THE HIGHWAY HAS STOPPED. I SEE SO MUCH ABOUT THE BAD TIRES ON THE FORD EXPLORER, THAT IT LEADS ME TO WONDER, IS IT THE TIRES OR IS IT THE EXPLORER? I DO NOT SEE HOW THERE COULD BE SO MANY DIFFERENT TIRES THAT WOULD HAVE DEFECTS. I AM LEAD TO BELIEVE THE PROBLEM LIES WITH FORD AND NOT WITH FIRESTONE OR THE OTHER TIRE COMPANIES WHO HAVE PAID TO REPLACE THESE TIRES. THE TRED ON THE TIRES IS STILL GOOD BUT THEY ARE NOT USABLE BECAUSE OF THE CRACKS.*AK

NHTSA ODI #766157

Mileage unknown · Jul 30, 2002
Electrical SystemFuel System, GasolineService Brakes, HydraulicCrashInjury

TEXAS "SALVAGE TRUCK" HOW DID IT GET "RESOLD" IN ARIZONA!. NO SAFETY DEFECT LISTED. *AK

NHTSA ODI #764922

Mileage unknown · Jul 2, 2002
Electrical SystemEngine And Engine CoolingPower Train

CONSUMER HAS HAD THE FRONT BRAKE PADS REPLACED 6 DIFFERENT TIMES DUE TO OVERHEATING, AND ALSO THE ROTORS HAVE BEEN TURNED, A BRAKE MASTER CYLINDER WAS INSTALLED, THE REAR BRAKES SHOES WERE ADJUSTED AND THE REAR DRUMS WERE RESURFACED, THE BRAKE LIGHT WAS COMING ON DUE TO LOW BRAKE FLUID.*JB *YH

NHTSA ODI #566429

Mileage unknown · Aug 16, 2001
Engine And Engine CoolingFuel System, GasolineInterior Lighting

ENGINE LIGHTS HAS COME ON SEVERAL TIMES, ENGINE RUNS ROUGH IN GEAR AT IDLE, DEALER COULD NOT DUPLICATE THE PROBLEM, ALSO SERPENTINE BELT WAS REPLACED, AS WELL AS THE EGR PRESSURE SENSOR WHICH WAS STICKING, ALSO THERMOSTAT WAS REPLACED.*JB

NHTSA ODI #562545

Mileage unknown · Aug 13, 2001
Electrical SystemService Brakes, HydraulicSteering

IGNITION TURNS OFF WITHOUT WARNING WHILE DRIVING ON I-95. ALSO OCCURS AT SLOW SPEEDS. POWER STEERING AND BRAKES STOP WORKING WITHOUT POWER, MAKING MANEUVERING DIFFICULT. AFTER 10 MINUTES, WILL RESTART. FORD CORP. OFFICE HAS NO RECORD OF PROBLEM, YET IS SETTLING 5 STATE LAWSUIT ACCORDING TO TODAYS NEWSPAPER.*AK

NHTSA ODI #750291

Mileage unknown · Aug 9, 2001
Service Brakes, HydraulicSuspension

BRAKES ARE NOT FUNCTIONING PROPERLY, AND HAD TO REPLACE MASTER CYCLINDER. ALSO, THERE IS MANUFACTURER'S RECALL 96S35 CONCERNING PRIMARY ASSISTANCE BOOSTER FOR 1994 FORD, EXPLORER. HOWEVER, CONSUMER'S VEHICLE IS NOT INCLUDED DUE TO VIN. CONSUMER FEELS AS THOUGH FORD NEEDS TO DO SOMETHING IN NEAR FUTURE.*AK 4 WHEEL DRIVE…

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BRAKES ARE NOT FUNCTIONING PROPERLY, AND HAD TO REPLACE MASTER CYCLINDER. ALSO, THERE IS MANUFACTURER'S RECALL 96S35 CONCERNING PRIMARY ASSISTANCE BOOSTER FOR 1994 FORD, EXPLORER. HOWEVER, CONSUMER'S VEHICLE IS NOT INCLUDED DUE TO VIN. CONSUMER FEELS AS THOUGH FORD NEEDS TO DO SOMETHING IN NEAR FUTURE.*AK 4 WHEEL DRIVE LIGHT ILLUMINATED AND WOULD NOT GO OFF, DEALER REPLACED SHIFT MOTOR AND SHIFT RELAY. DEALER REPLACED RADIUS ARM BUSHINGS AND CALIPER SLIDE PINS. *SLC

NHTSA ODI #893934

Mileage unknown · Jul 20, 2001
Service Brakes, Hydraulic

LEFT FRONT BRAKE CALIPER LOCKED UP ON DISC WHEN BRAKES WERE APPLIED. THIS IS THE SECOND TIME I'V EXPERIENCED THIS WITH THIS BRAKE SYSTEM. THE FIRST TIME WAS IN 10/98 WITH ONLY 1825 MILES ON THE VEHICLE. AT THAT TIME, THE RIGHT FRONT BRAKE CALIPER LOCKED UP ON THE DISC, BURNING OUT THE PADS, DESTROYING THE DISC AND CALIPER. T…

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LEFT FRONT BRAKE CALIPER LOCKED UP ON DISC WHEN BRAKES WERE APPLIED. THIS IS THE SECOND TIME I'V EXPERIENCED THIS WITH THIS BRAKE SYSTEM. THE FIRST TIME WAS IN 10/98 WITH ONLY 1825 MILES ON THE VEHICLE. AT THAT TIME, THE RIGHT FRONT BRAKE CALIPER LOCKED UP ON THE DISC, BURNING OUT THE PADS, DESTROYING THE DISC AND CALIPER. THE CALIPERS SHOULD NOT BE LOCKING UP LIKE THIS! ON THE CURRENT FAILURE OF THE LEFT CALIPER, THE BRAKES HAD BEEN CHECKED JUST THAT WEEK, AND THE CALIPER SLIDE RAILS CHECKED AND LUBED, WHICH SHOULD HAVE PREVENTEED THE LOCKUP. THERE'S OBVIOUSLY SOMETHING WRONG WITH THE SYSTEM (IT'S ANTI-LOCK) TO BE EXPERIENCING THESE FAILURES ON A CAREFULLY MAINTAINED, EXTREMELY LOW MILEAGE VEHICLE.*AK

NHTSA ODI #748860

Mileage unknown · Jun 27, 2001
Service Brakes, Hydraulic

FRONT BRAKE PADS BROKE IN HALF ON THREE SEPARATE OCCASIONS. EACH TIME DEALER INSPECTED VEHICLE AND REPLACED PADS. PLEASE PROVIDE ADDITIONAL INFORMATION. *AK

NHTSA ODI #891421

Mileage unknown · Jun 14, 2001
Service Brakes, Hydraulic

BRAKE PADS WEAR EXCESSIVELY DUE TO ROTORS. CALIPERS HAD PUSHED PISTONS AGAINST PADS. PISTONS HAD SHATTERED. *AK

NHTSA ODI #890398

Official recalls

4

99V310001 · Structure:body:hatchback/liftgate:support Device/strut

Nov 3, 1999

VEHICLE DESCRIPTION: ON CERTAIN SPORT UTILITY VEHICLES, THE HYDRAULIC LIFT CYLINDER BRACKET WELDS COULD FRACTURE.

Consequence & remedy

Consequence: WITH A BROKEN BRACKET WELD, THERE IS A POTENTIAL FOR THE LIFTGATE BRACKET TO GRADUALLY BEND INWARD ALLOWING THE LIFT CYLINDER BALL STUD TO DISENGAGE, UNEXPECTEDLY ALLOWING THE LIFTGATE TO FALL FROM AN OPEN POSITION.

Remedy: DEALERS WILL INSTALL LIFTGATE REINFORCEMENT BRACKETS. DEPENDING UPON THE CONDITION OF THE LIFTGATE SHEET METAL IN THE AREA OF THE BRACKET, DEALERS MAY ALSO INSTALL A LARGER REINFORCEMENT.

97V083000 · Visibility:rearview Mirrors/devices

May 5, 1997

A SHORT CIRCUIT CONDITION CAN OCCUR IN THE REMOTE POWER MIRROR CONTROL SWITCH CIRCUIT BOARD AS A RESULT OF A SEPARATED PART OF THE CONTACT ASSEMBLY BRIDGING THE SWITCH POSITIVE BATTERY PAD AND ADJACENT CHASSIS GROUND PAD.

Consequence & remedy

Consequence: THE CURRENT CAN OVERHEAT THE PRINTED CIRCUIT BOARD AND OTHER PLASTIC AND ELASTOMERIC COMPONENTS OF THE SWITCH ASSEMBLY RESULTING IN SMOKE OR FIRE.

Remedy: DEALERS WILL INSTALL AN IN-LINE 10 AMP FUSE IN THE POSITIVE BATTERY FEED TO THE REMOTE POWER MIRROR CONTROL SWITCH ASSEMBLY.

96V024001 · Service Brakes, Hydraulic:power Assist:hydraulic

Feb 5, 1996

THE STUDS WHICH ATTACH THE BRAKE MASTER CYLINDER TO THE POWER BRAKE VACUUM BOOSTER ASSEMBLY CAN DEVELOP STRESS CORROSION CRACKING AFTER BEING OPERATED FOR AN EXTENDED PERIOD OF TIME IN THE SOUTHERN CALIFORNIA LOCATION.

Consequence & remedy

Consequence: IF A CRACK OCCURS, IT COULD RESULT IN ONE OR BOTH STUDS FRACTURING. THE MASTER CYLINDER COULD THEN SEPARATE FROM THE VACUUM BOOSTER, WHEN THE BRAKES ARE APPLIED, PREVENTING THE SERVICE BRAKES FROM ACTIVATING INCREASING THE RISK OF A VEHICLE ACCIDENT.

Remedy: DEALERS WILL REPLACE THE POWER BRAKE VACUUM BOOSTER ASSEMBLY.

94V169001 · Parking Brake:conventional

Sep 7, 1994

THE PARKING BRAKE CONTROL SELF-ADJUST PAWL DOES NOT LINE UP PROPERLY WITH THE SELF-ADJUST RACHET CAUSING THE PAWL TO SLIP OVER ONE OR MORE TEETH IN THE RACHET.

Consequence & remedy

Consequence: WHEN THE ABOVE OCCURS, IT CAN RESULT IN PARKING BRAKE SYSTEM INEFFECTIVENESS. THE PARKING BRAKE WILL NOT HOLD THE VEHICLE, CAUSING THE VEHICLE TO ROLL FREELY, IF THE TRANSMISSION IS NOT LEFT IN GEAR.

Remedy: A WEDGE WILL BE INSTALLED WHICH WILL SERVE TO LOCK THE PARKING BRAKE SELF-ADJUST MECHANISM PAWL INTO ENGAGEMENT WITH THE RACHET. ALSO, OWNERS WILL BE ADVISED TO RELEASE AND REAPPLY THE PARKING BRAKE WHENEVER TOOTH SKIP OCCURS AND WILL BE REMINDED TO ALWAYS TURN OFF THE ENGINE AND LEAVE THE VEHICLE IN GEAR WHEN THE VEHICLE IS PARKED.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

13

EA00012 · Spare Tire Winch Cable

Opened Apr 14, 2000 · Closed Oct 20, 2000

Status: closed (inferred from source dates) · Structure

There is no summary currently available

PE99072 · Spare Tire Winch Cable

Opened Nov 30, 1999 · Closed Apr 14, 2000

Status: closed (inferred from source dates) · Structure

FROM THE BEGINNING OF THE 1991 MODEL YEAR PRODUCTION UNTIL THE MIDDLE OF THE 1994 MODEL YEAR PRODUCTION, FORD USED A GALVANIZED STEEL CABLE TO LIFT AND HOLD IN STORED POSITION, THE EXPLORER SPARE TIRE.ON MAY 19, 1994, BASED ON THE RESULTS OF FORD DURABILITY TESTING , FORD CHANGED TO A 4.00MM STAINLESS STEEL CABLE.THERE HAVE BEEN OVER 100 INCIDENTS IN WHICH THE ORIGINAL GALVANIZED STEEL CABLE FAILED ALLOWING THE SPARE TIRE TO DROP FROM ITS REAR STORAGE WELL.ONE OF THESE INCIDENTS CAUSED A FOLLOWING VEHICLE TO BE INVOLVED IN A COLLISION AND ON SIX OTHER OCCASIONS THE WHEEL MADE CONTACT WITH FOLLOWING VEHICLES, RESULTING IN PROPERTY DAMAGE.

RQ99016 · Liftgate Support Bracket Failure

Opened Jul 29, 1999 · No close date supplied

Status: open (inferred from source dates) · Structure

SUMMARY:ON AUGUST 22, 1995, FORD CONDUCTED SAFETY RECALL, 95V-164, ON 1992 AND 1993 MODEL YEAR EXPLORER DUE TO LIFTGATE FAILURES.THE REAR LIFTGATE HYDRAULIC CYLINDER BRACKET CAN BECOME UNATTACHED ALLOWING THE LIFTGATE TO SUDDENLY DROP.THE RECALL REMEDY WAS TO INSTALL REINFORCEMENTS ON THE BRACKETS.FORD ALSO INITIATED A SAFETY IMPROVEMENT CAMPAIGN IN OCTOBER 1995, FOR 1991-1995 MODEL YEAR EXPLORER VEHICLES WHICH WERE NOT INCLUDED IN THE RECALL, TO INSTALL REINFORCEMENTS ON THOSE BRACKET THAT WERE FOUND TO BE LOOSE OR DETACHED.THIS CAMPAIGN ENDED IN OCTOBER 1996. SINCE NOVEMBER 1996, ODI HAS RECEIVED 51 CONSUMER COMPLAINTS ALLEGING LIFTGATE FAILURES CAUSED BY THE BRACKET SEPARATION, OF WHICH 19 REPORTED THE LIFTGATE STRUCK THE OCCUPANT CAUSING 12 INJURIES.ONE COMPLAINT WAS ON 1992 MODEL YEAR VEHICLE, THREE COMPLAINTS WERE ON 1993 MODEL YEAR VEHICLES, AND 47 COMPLAINTS WERE ON 1994 MODEL YEAR VEHICLES. THIS RQ IS TO DETERMINE THE EXTENT OF THE PROBLEM EXPERIENCE AND THE SCOPE OF SAFETY RECALL 95V-164.FORD AND MAZDA ARE CONDUCTING A SAFETY RECALL CAMPAIGN UNDER RECALL NUMBER 99V-310.001/.002.

Additional source detail variants (2)

Structure

SUMMARY:ON AUGUST 22, 1995, FORD CONDUCTED SAFETY RECALL, 95V-164, ON 1992 AND 1993 MODEL YEAR EXPLORER DUE TO LIFTGATE FAILURES.THE REAR LIFTGATE HYDRAULIC CYLINDER BRACKET CAN BECOME UNATTACHED ALLOWING THE LIFTGATE TO SUDDENLY DROP.THE RECALL REMEDY WAS TO INSTALL REINFORCEMENTS ON THE BRACKETS.FORD ALSO INITIATED A SAFETY IMPROVEMENT CAMPAIGN IN OCTOBER 1995, FOR 1991-1995 MODEL YEAR EXPLORER VEHICLES WHICH WERE NOT INCLUDED IN THE RECALL, TO INSTALL REINFORCEMENTS ON THOSE BRACKET THAT WERE FOUND TO BE LOOSE OR DETACHED.THIS CAMPAIGN ENDED IN OCTOBER 1996. SINCE NOVEMBER 1996, ODI HAS RECEIVED 51 CONSUMER COMPLAINTS ALLEGING LIFTGATE FAILURES CAUSED BY THE BRACKET SEPARATION, OF WHICH 19 REPORTED THE LIFTGATE STRUCK THE OCCUPANT CAUSING 12 INJURIES.ONE COMPLAINT WAS ON 1992 MODEL YEAR VEHICLE, THREE COMPLAINTS WERE ON 1993 MODEL YEAR VEHICLES, AND 47 COMPLAINTS WERE ON 1994 MODEL YEAR VEHICLES. THIS RQ IS TO DETERMINE THE EXTENT OF THE PROBLEM EXPERIENCE AND THE SCOPE OF SAFETY RECALL 95V-164.FORD AND MAZDA ARE CONDUCTING A SAFETY RECALL CAMPAIGN UNDER RECALL NUMBER 99V-310.001/.002.

Structure

SUMMARY:ON AUGUST 22, 1995, FORD CONDUCTED SAFETY RECALL, 95V-164, ON 1992 AND 1993 MODEL YEAR EXPLORER DUE TO LIFTGATE FAILURES.THE REAR LIFTGATE HYDRAULIC CYLINDER BRACKET CAN BECOME UNATTACHED ALLOWING THE LIFTGATE TO SUDDENLY DROP.THE RECALL REMEDY WAS TO INSTALL REINFORCEMENTS ON THE BRACKETS.FORD ALSO INITIATED A SAFETY IMPROVEMENT CAMPAIGN IN OCTOBER 1995, FOR 1991-1995 MODEL YEAR EXPLORER VEHICLES WHICH WERE NOT INCLUDED IN THE RECALL, TO INSTALL REINFORCEMENTS ON THOSE BRACKET THAT WERE FOUND TO BE LOOSE OR DETACHED.THIS CAMPAIGN ENDED IN OCTOBER 1996. SINCE NOVEMBER 1996, ODI HAS RECEIVED 51 CONSUMER COMPLAINTS ALLEGING LIFTGATE FAILURES CAUSED BY THE BRACKET SEPARATION, OF WHICH 19 REPORTED THE LIFTGATE STRUCK THE OCCUPANT CAUSING 12 INJURIES.ONE COMPLAINT WAS ON 1992 MODEL YEAR VEHICLE, THREE COMPLAINTS WERE ON 1993 MODEL YEAR VEHICLES, AND 47 COMPLAINTS WERE ON 1994 MODEL YEAR VEHICLES. THIS RQ IS TO DETERMINE THE EXTENT OF THE PROBLEM EXPERIENCE AND THE SCOPE OF SAFETY RECALL 95V-164.FORD AND MAZDA ARE CONDUCTING A SAFETY RECALL CAMPAIGN UNDER RECALL NUMBER 99V-310.001/.002.

EA99004 · Blower Assembly Fires

Opened Jan 15, 1999 · Closed Apr 18, 2000

Status: closed (inferred from source dates) · Visibility:defroster/defogger/hvac System

BASED ON THE RELATIVELY LOW FAILURE FREQUENCY MEASURED OVER AN EXTENDED EXPOSURE TIME AND THE FACT THAT THE GREAT MAJOITY OF INCIDENTS ARE CONFINED WITHIN THE BLOWER HOUSING, A SAFETY-RELATED DEFECT TREND HAS NOT BEEN IDENTIFIED AT THIS TIME AND FURTHER USE OF THE AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHE ACTION IF WARRANTED BY THE CIRCUMSTANCES.

DP98008 · Heater Blower Assembly Fire

Opened Sep 4, 1998 · Closed Sep 11, 1998

Status: closed (inferred from source dates) · Visibility:defroster/defogger/hvac System

There is no summary currently available

PE98048 · Blower Assembly Fires

Opened Sep 4, 1998 · Closed Jan 15, 1999

Status: closed (inferred from source dates) · Visibility:defroster/defogger/hvac System

There is no summary currently available

DP98001 · Heavy Lateral Vibration

Opened Jan 6, 1998 · Closed Feb 4, 1998

Status: closed (inferred from source dates) · Structure

NHTSA WAS PETITIONED TO COMMENCE A DEFECT INVESTIGATION OF THE SUBJECT VEHICLES ON JANUARY 6, 1998.THE PETITION ALLEGES THAT EARLY MODEL FORD EXPLORER SPORT UTILITY VEHICLES DEVELOP HEAVY LATERAL VIBRATIONS AT SPEEDS ABOVE 55 MPH AND WHEN ENCOUNTERING BUMPS AT LOW SPEEDS.THE PETITION FURTHER ALLEGES THAT THESE VIBRATIONS COULD POSSIBLY CAUSE LOSS OF VEHICLE CONTROL.THE ANALYSIS OF THE PETITION IS PRESENTED IN THE ATTACHED NOTICE WHICH IS PUBLISHED IN THE FEDERAL REGISTER.

EA97011 · Sunroof Shattering And Separation

Opened May 23, 1997 · Closed Jan 20, 1998

Status: closed (inferred from source dates) · Structure

There is no summary currently available

Additional source detail variants (2)

Structure

There is no summary currently available

Structure

There is no summary currently available

PE96066 · Driver Door Electrical Fire

Opened Nov 22, 1996 · Closed May 15, 1997

Status: closed (inferred from source dates) · Electrical System

THE CONTACT ASSEMBLY FOR THE REMOTE POWER MIRROR CONTROL SWITCH MAY DEVELOP A SHORT CIRCUIT BETWEEN THE SWITCH POSITIVE PAD AND CHASSIS GROUND PAD AS A RESULT OF WATER INTRUSION.EXCESS CURRENT FLOW RESULTING FROM THE SHORT CIRCUIT CONDITION MAY OVERHEAT THE REMOTE POWER MIRROR CONTROL SWITCH CIRCUIT BOARD AND CAUSE A FIRE IN THE DRIVER'S DOOR.FORD HAS INDICATED THAT CURRENT IN EXCESS OF 15 AMPS CAN OVERHEAT THE CIRCUIT BOARD ENOUGH TO CAUSE A FIRE.CIRCUIT PROTECTION IS PROVIDED BY A 30 AMP FUSE.FORD IS RECALLING ALL 1993-94 4-DOOR EXPLORER VEHICLES EQUIPPED WITH THE SUBJECT ELECTRONIC OPTION COMBINATION TO INSTALL AN IN-LINE 10 AMP FUSE IN THE POSITIVE BATTERY FEED TO THE REMOTE POWER MIRROR CONTROL SWITCH ASSEMBLY.NO 2-DOOR EXPLORER VEHICLES WERE BUILT WITH THE SUBJECT COMPONENTS.ACCORDING TO FORD, VEHICLES BUILT PRIOR TO THE RECALL PRODUCTION RANGE WERE EQUIPPED WITH LOWER CAPACITY CIRCUIT BOARDS FOR THE SUBJECT SWITCH ASSEMBLY THAT WOULD FAIL FROM AN OPEN CIRCUIT IF A SIMILAR SHORT OCCURRED.A NEW SWITCH ASSEMBLY WITH 10 AMP FUSE PROTECTION WAS INTRODUCED BEGINNING WITH THE 1995 MODEL YEAR EXPLORER.MAZDA WILL CONDUCT A PARALLEL COMPAIGN (97V-083.002) TO REMEDY THE SUBJECT CONDITION IN APPROXIMATELY 14,000 NAVAJO VEHICLES.THE NAVAJO VEHICLES WERE AVAILABLE IN ONLY THE 2-DOOR VERSION WHICH, UNLIKE THE EXPLORER VEHICLES, DID USE THE SUBJECT OPTION COMBINATION IN THAT BODY STYLE.

EA96017 · Brake System Malfunction

Opened Jul 24, 1996 · Closed Oct 29, 1999

Status: closed (inferred from source dates) · Service Brakes, Hydraulic

There is no summary currently available

PE96016 · Wheel Lockup With Antilock Brake System

Opened Feb 28, 1996 · Closed Jul 24, 1996

Status: closed (inferred from source dates) · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip

ODI HAS RECEIVED OND HUNDRED SEVENTY-THREE (173) CONSUMER COMPLAINTS OF ALLEGED FAILURES OR MALFUNCTIONS IN THE BRAKING SYSTEM ON CERTAIN 1993 AND 1994 FORD EXPLORERS.THESE ALLEGED FAILURES OR MALFUNCTIONS ARE REPORTED TO HAVE CAUSED THIRTY-SIX (36) ACCIDENTS RESULTING FROM VEHICLE LOSS OF DIRECTIONAL CONTROL DURING BRAKING OR FROM THE EXTENDED DISTANCE REQUIRED TO STOP THE VEHICLE DURING BRAKING.THE COMPLAINANTS REPORT THAT THE ALLEGED FAILURES OR MALFUNCTIONS OCCURRED DURING BRAKING MOSTLY ON WET OR SLIPPERY ROADS, BUT ALSO HAVE OCCURRED ON DRY ROADS.SINCE ODI OPENED THIS PE BASED ON WHEEL LOCKUP COMPLAINTS, WE HAVE RECEIVED NUMEROUS ADDITIONAL COMPLAINTS AB OUT THE EXTENDED DISTANCE REQUIRED TO STOP THE SUBJECT VEHICLES WHEN BRAKING UNDER CERTAIN ROAD AND SPEED CONDITIONS.IN RESPONSE TO ODI'S INFORMATION REQUEST (IR) CONCERNING WHEEL LOCKUP COMPLAINTS ONT HE SUBJECT VEHICLES, FORD REPORTED RECEIVING 416 REPORTS (FIELD REPORTS, OWNER COMPLAINTS, AND SUBROGATION CLAIMS) OF WHEEEL LOCKUP ON 1993 AND 1994 FORD EXPLORERS, WITH 24 ALLEGED ACCIDENTS.IN ADDITION, FORD REPORTED RECEIVING 24,916 WARRANTY CLAIMS THAT COULD RELATE TO THE ALLEGED DEFECT OF WHEEL LOCKUP DURING BRAKING ON THE SUBJECT VEHICLES.AN ENGINEERING ANALYSIS IS WARRANTED TO DETERMINE THE SCOPE OF THESE ALLEGED BRAKING SYSTEM FAILURES OR MALFUNCTIONS ON 1993 AND 1994 FORD EXPLORERS.

EA95018 · Separation Of Master Cylinder

Opened Jun 19, 1995 · Closed Apr 2, 1996

Status: closed (inferred from source dates) · Service Brakes, Hydraulic

FORD CONTINUES TO SUDY THE PROBLEM ATTEMPTING TO DETERMINE WHY STUD FRACTURES ARE NOT FREQUENTLY OCCURRING IN OTHER PARTS OF THE COUNTRY.LIKEWISE, ODI CONTINUES GATHERING INFORMATION TO ASCERTAIN WHETHER THE RECALL SCOPE SHOULD INCLUDE OTHER GEOGRAPHICAL AREAS.IF EVIDENCE INDICATES THE SCOPE SHOULD BE EXPANDED, ODI WILL REOPEN THE INVESTIGATION AS WARRANTED.

Additional source detail variants (2)

Service Brakes, Hydraulic

FORD CONTINUES TO SUDY THE PROBLEM ATTEMPTING TO DETERMINE WHY STUD FRACTURES ARE NOT FREQUENTLY OCCURRING IN OTHER PARTS OF THE COUNTRY.LIKEWISE, ODI CONTINUES GATHERING INFORMATION TO ASCERTAIN WHETHER THE RECALL SCOPE SHOULD INCLUDE OTHER GEOGRAPHICAL AREAS.IF EVIDENCE INDICATES THE SCOPE SHOULD BE EXPANDED, ODI WILL REOPEN THE INVESTIGATION AS WARRANTED.

Service Brakes, Hydraulic

FORD CONTINUES TO SUDY THE PROBLEM ATTEMPTING TO DETERMINE WHY STUD FRACTURES ARE NOT FREQUENTLY OCCURRING IN OTHER PARTS OF THE COUNTRY.LIKEWISE, ODI CONTINUES GATHERING INFORMATION TO ASCERTAIN WHETHER THE RECALL SCOPE SHOULD INCLUDE OTHER GEOGRAPHICAL AREAS.IF EVIDENCE INDICATES THE SCOPE SHOULD BE EXPANDED, ODI WILL REOPEN THE INVESTIGATION AS WARRANTED.

PE95001 · Brake Master Cylinder/booster Separation

Opened Jan 3, 1995 · Closed Jun 19, 1995

Status: closed (inferred from source dates) · Service Brakes, Hydraulic

There is no summary currently available

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