NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
215 reports50,000 miles · Apr 15, 2010
Electrical SystemVisibility
THE AC BLOWER WOULD WORK AT TIMES AND OTHER TIMES IT WOULD NOT BLOW ANY COLD AIR. I TOOK IT TO THE LOCAL FORD DEALER AND WAS TOLD THE ORIGINAL BLOWER MOTOR HAD DEFECTS AND A NEW MOTOR WAS PRODUCED. IT ALSO REQUIRED NEW WIRING AND A NEW BLOWER CONTROL CELL WOULD BE REQUIRED. COST OVER $300.00. WITH THIS TYPE OF PROBLEM I WOULD TH…
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THE AC BLOWER WOULD WORK AT TIMES AND OTHER TIMES IT WOULD NOT BLOW ANY COLD AIR. I TOOK IT TO THE LOCAL FORD DEALER AND WAS TOLD THE ORIGINAL BLOWER MOTOR HAD DEFECTS AND A NEW MOTOR WAS PRODUCED. IT ALSO REQUIRED NEW WIRING AND A NEW BLOWER CONTROL CELL WOULD BE REQUIRED. COST OVER $300.00. WITH THIS TYPE OF PROBLEM I WOULD THINK IT SHOULD BE A RECALL AND REPAIRED BY FORD. *TR
NHTSA ODI #10325919
67,000 miles · Apr 14, 2010
Suspension
TL* THE CONTACT OWNS A 2007 FORD EXPEDITION. THE CONTACT STATED THE REAR OF THE VEHICLE WOULD FEEL UNSTABLE AND BEGAN TO BOUNCE EXCESSIVELY WHILE DRIVING APPROXIMATELY 35 MPH. THE REAR OF THE VEHICLE WAS SITTING UNUSUALLY LOW AND THERE WAS A DECREASE IN VEHICLE CONTROL WHILE DRIVING. THE DEALER STATED THAT THEY WERE AWARE OF TH…
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TL* THE CONTACT OWNS A 2007 FORD EXPEDITION. THE CONTACT STATED THE REAR OF THE VEHICLE WOULD FEEL UNSTABLE AND BEGAN TO BOUNCE EXCESSIVELY WHILE DRIVING APPROXIMATELY 35 MPH. THE REAR OF THE VEHICLE WAS SITTING UNUSUALLY LOW AND THERE WAS A DECREASE IN VEHICLE CONTROL WHILE DRIVING. THE DEALER STATED THAT THEY WERE AWARE OF THIS PROBLEM AND THAT THE REAR MODULE WAS THE CAUSE OF THE FAILURE. THE FAILURE MILEAGE WAS 67,000 AND THE CURRENT MILEAGE WAS 68,000.
NHTSA ODI #10325625
68,656 miles · Mar 23, 2010
Traction Control System
ROAD CONDITIONS-WET; OUTSIDE TEMP.-46DEG. (MARCH 23, 2010 MILEAGE AT INCIDENT OCCURANCE - 68659) UPON DRIVING THE VEHICLE THE TRACTION CONTROL WARNING LIGHT(RSC) WILL SUDDEN APPEAR ALTERNATING WITH A WRENCH WARNING LIGHT, WHICH THEN DISABLES THE ABILITY TO ACCELERATE (EVEN WITH THE PEDEL DEPRESSED TO THE FLOOR). WHEN THIS OCCU…
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ROAD CONDITIONS-WET; OUTSIDE TEMP.-46DEG. (MARCH 23, 2010 MILEAGE AT INCIDENT OCCURANCE - 68659) UPON DRIVING THE VEHICLE THE TRACTION CONTROL WARNING LIGHT(RSC) WILL SUDDEN APPEAR ALTERNATING WITH A WRENCH WARNING LIGHT, WHICH THEN DISABLES THE ABILITY TO ACCELERATE (EVEN WITH THE PEDEL DEPRESSED TO THE FLOOR). WHEN THIS OCCURS IT FORCES ME TO HAVE TO IMMEDIATELY PULL OVER TO SIDE OF THE ROAD FOR SAFETY. WHEN THIS OCCURS THE ENGINE IS STILL RUNNING AS WELL AS ALL THE ELECTRONICS AND NO CHECK ENGINE LIGHT APPEARS. THIS ISSUE HAS HAPPENED MULTIPLE TIMES AND HAS BEEN BROUGHT TO THE FORD DEALERSHIP FOR INVESITIGATION, THEY HAVE BEEN UNABLE TO REPRODUCE THE ISSUE WHILE IN THE SHOP, SINCE THERE ARE NO CODES TO CHECK THEY ARE UNABLE TO FIX THE ISSUE. NO PARTS HAVE BEEN REPAIR OR REPLACED. I FEEL AS THOUGH IF THIS WERE TO HAPPEN WHILE IN THE HIGH SPEED LANE ON THE HIGHWAY, THIS WOULD CAUSE A SERIOUS SITUATION IN WHICH AN ACCIDENT MAY OCCUR AND I FEAR FOR THE SAFETY OF MY FAMILY OR ANYONE THAT DRIVES THIS VEHICLE. ALL SERVICE ON THIS VEHICLE HAS BEEN DONE AT THE FORD DEALERSHIP WHILE UNDER WARRANTY (75K EXTENDED WARRANTY). THE LAST TIME THIS SPECIFIC ISSUE OCCURRED WAS MAY 2009 MILEAGE WAS 54494. IN TOTAL THIS PROBLEM AS OCCURED 6 TIMES SINCE I HAVE OWNED THE VEHICLE.
NHTSA ODI #10321582
Mileage unknown · Mar 19, 2010
Structure
WE PURCHASED A USED 2007 FORD EXPEDITION EL WITH 40,000 MILES ON IT FROM A CERTIFIED FORD DEALERSHIP. AFTER A FEW MONTHS WE NOTICED THAT THE PAINT ON THE HOOD AND THE LIFTGATE WAS BUBBLING. WE TOOK IT TO THE DEALERSHIP AND THEY SAID THE PAINT WAS OXIDIZING, NOT RUSTING. THE DEALERSHIP TRIED TO FILE A CLAIM UNDER WARRANTY BUT …
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WE PURCHASED A USED 2007 FORD EXPEDITION EL WITH 40,000 MILES ON IT FROM A CERTIFIED FORD DEALERSHIP. AFTER A FEW MONTHS WE NOTICED THAT THE PAINT ON THE HOOD AND THE LIFTGATE WAS BUBBLING. WE TOOK IT TO THE DEALERSHIP AND THEY SAID THE PAINT WAS OXIDIZING, NOT RUSTING. THE DEALERSHIP TRIED TO FILE A CLAIM UNDER WARRANTY BUT IT WAS DENIED. WE HAVE TRIED A SECOND TIME AND WAITING TO HEAR BACK. A VEHICLE WITH A $50,000 MSRP THAT HAS THE PAINT BUBBLING OFF AFTER 2 AND A HALF YEARS IS TERRIBLE. I WILL THINK TWICE BEFORE PURCHASING ANOTHER FORD PRODUCT. *TR
NHTSA ODI #10320967
45,000 miles · Feb 26, 2010
Structure
TL*THE CONTACT OWNS A 2007 FORD EXPEDITION. THE CONTACT STATED THAT WHILE THE LIFT GATE WOULD OPEN WITHOUT WARNING, IT SHUT WITH A LOT OF FORCE. THE CONTACT HAS TAKEN THE VEHICLE TO A DEALER WHO INFORMED THE CONTACT THAT THE TWO ARMS ON THE LIFT GATE NEEDED TO BE REPLACED. THE CONTACT HAS NOT HAD THE TWO ARMS REPLACED. THE CONT…
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TL*THE CONTACT OWNS A 2007 FORD EXPEDITION. THE CONTACT STATED THAT WHILE THE LIFT GATE WOULD OPEN WITHOUT WARNING, IT SHUT WITH A LOT OF FORCE. THE CONTACT HAS TAKEN THE VEHICLE TO A DEALER WHO INFORMED THE CONTACT THAT THE TWO ARMS ON THE LIFT GATE NEEDED TO BE REPLACED. THE CONTACT HAS NOT HAD THE TWO ARMS REPLACED. THE CONTACT CALLED THE MANUFACTURER REGARDING THE LIFT GATE AND THEY INFORMED THE CONTACT THAT A SERVICE REPRESENTATIVE WOULD NOTIFY HIM. THE CONTACT HAS NOT RECEIVED A CALL FROM THE SERVICE REPRESENTATIVE. THE CONTACT IS CONCERNED THAT SOMEONE COULD BE INJURED BY THE LIFT GATE. THE FAILURE MILEAGE WAS 45,000. UPDATED 11/16/10. *LJ
NHTSA ODI #10314654
37,108 miles · Feb 19, 2010
Fuel System, GasolineVehicle Speed ControlFire
I HAVE A 2007 FORD EXPEDITION EL . I LEASE A 4000 SQ. FT. GARAGE WHERE I'M WORKING TO OPEN MY OWN DEALERSHIP. ON THE MORNING OF FEBRUARY 18, 2010 AROUND 3AM THE EXPEDITION CAUGHT ON FIRE ALL BY ITSELF. IT STARTED ON THE ENGINE AND WORKED ITS WAY BACK UNTIL THE FIREFIGHTERS ARRIVED AND WERE ABLE TO PUT IT DOWN IN A TIMELY MANNER.…
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I HAVE A 2007 FORD EXPEDITION EL . I LEASE A 4000 SQ. FT. GARAGE WHERE I'M WORKING TO OPEN MY OWN DEALERSHIP. ON THE MORNING OF FEBRUARY 18, 2010 AROUND 3AM THE EXPEDITION CAUGHT ON FIRE ALL BY ITSELF. IT STARTED ON THE ENGINE AND WORKED ITS WAY BACK UNTIL THE FIREFIGHTERS ARRIVED AND WERE ABLE TO PUT IT DOWN IN A TIMELY MANNER. THE EXPEDITION IS A TOTAL LOSS. THE 2008 F350 CREWCAB DUALLY I HAD PARKED NEXT TO IT HAD SOME DAMAGE TO THE DRIVER SIDE AND ALSO EXTENSIVE DAMAGE TO THE CEILING AND INSULATION OF THE BUILDING. THE POLICE CRIME SCENE INVESTIGATOR MENTIONED RIGHT OFF THE BET THAT THESE CARS HAVE A CRUISE CONTROL RECALL AND IT IS COMMON TO MANY OF THEM TO CATCH ON FIRE ALL BY ITSELF. I DID SOME RESEARCH ONLINE AND FOUND TWO MAJOR PROBLEM WITH THESE CARS INVOLVING THE RISK OF FIRE: A RECALL FOR THE FUEL RAIL ASSEMBLY AND A PROBLEM WITH THE SPEED CONTROL DEACTIVATION SWITCH BEING POWERED AT ALL TIME AND RESULTING IN FIRE UNDER CERTAIN CONDITIONS. SINCE MY LEASE STARTED ON FEBRUARY 1ST AND I'M IN THE PROCESS OF OPENING AND REGISTERING THE BUSINESS, I HAD NO INSURANCE ALL THE TIME. THE INSURANCE OF THE GARAGE'S OWNER WILL COVER THE DAMAGE ON THE BUILDING BUT NONE OF MY CAR AND TRUCK DAMAGE. ON TOP OF LOOSING MY CAR, MY BUSINESS WILL BE SHUT DOWN FOR ABOUT TWO TO FOUR WEEKS UNTIL THE INSURANCE GET ALL PAPERWORK AND CLAIM SETTLED AND OWNER GETS THE PLACE ALL FIXED UP. ALL THAT'S LEFT FOR ME IS TO FIND A WAY OF GETTING FORD TO ACKNOWLEDGE AND TAKE RESPONSIBILITY FOR THE DEFAULT VEHICLE - NOT ONLY MINE, BUT THE TENS OF THOUSANDS - THEY HAVE DRIVING ON THE STREETS PUTTING AT RISK MANY HOMES AND LIVES. THAT IS PRETTY SCARY TAKING INTO CONSIDERATION THAT THERE'S MANY PEOPLE THAT LOST EVERYTHING DUE TO THIS FIRE AND I WAS LUCKY ENOUGH NOT TO LOOSE EVERYTHING I HAD. *TR
NHTSA ODI #10312258
60,800 miles · Jan 29, 2010
Service Brakes, Hydraulic
TL*THE CONTACT OWNS A 2007 FORD EXPEDITION. WHILE DRIVING 45 MPH SHE NOTICED A LOUD GRINDING NOISE COMING FROM THE FRONT END OF THE VEHICLE, AT THE SAME TIME THE BRAKE PEDAL FELL TO THE FLOOR AND SUPPLIED THE CONTACT WITH VERY LITTLE BRAKING POWER. THE VEHICLE HAS NOT BEEN DIAGNOSED BY THE DEALERSHIP. THE CONTACT HAS EXPERIENCED…
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TL*THE CONTACT OWNS A 2007 FORD EXPEDITION. WHILE DRIVING 45 MPH SHE NOTICED A LOUD GRINDING NOISE COMING FROM THE FRONT END OF THE VEHICLE, AT THE SAME TIME THE BRAKE PEDAL FELL TO THE FLOOR AND SUPPLIED THE CONTACT WITH VERY LITTLE BRAKING POWER. THE VEHICLE HAS NOT BEEN DIAGNOSED BY THE DEALERSHIP. THE CONTACT HAS EXPERIENCED THE IDENTICAL FAILURE 5 MONTHS PRIOR. THE CURRENT AND FAILURE MILEAGES WERE 60800.
NHTSA ODI #10303234
44,000 miles · Jan 19, 2010
Electrical System
VEHICLE STARTED TO INTERMITTENTLY AND THEN PERMANENTLY STOP ALLOWING THE VEHICLE TO BE SHIFTED FROM PARK AFTER THE VEHICLE WAS TURNED OFF. FORD'S ASSESSMENT WAS THE THAT FULL SHIFTER NEEDED REPLACEMENT AT 70 THOUSAND KM (40 THOUSAND MILES). *TR
NHTSA ODI #10300281
67,265 miles · Oct 21, 2009
Parking BrakeService Brakes, Hydraulic
EXCESSIVE ICE BUILD UP (DURING WINTER MONTHS) UNDER DRIVERS SIDE FLOOR BOARD. AS ICE RELEASES, UP TO 15 LBS. OF ICE WILL HANG UP CAUSE TENSION ON E-BRAKE CABLE, VEHICLE WILL SLIDE OUT IN SOME CORNERING AND PREMATURE REAR PAD WEAR. REAR DRIVES SIDE BRAKE FAILED @ 67K. PASSENGER SIDE @ 40%, FRONT @50-60%. NO HAULING. HAVE KNOCK…
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EXCESSIVE ICE BUILD UP (DURING WINTER MONTHS) UNDER DRIVERS SIDE FLOOR BOARD. AS ICE RELEASES, UP TO 15 LBS. OF ICE WILL HANG UP CAUSE TENSION ON E-BRAKE CABLE, VEHICLE WILL SLIDE OUT IN SOME CORNERING AND PREMATURE REAR PAD WEAR. REAR DRIVES SIDE BRAKE FAILED @ 67K. PASSENGER SIDE @ 40%, FRONT @50-60%. NO HAULING. HAVE KNOCKED ICE BUILD UP OFF NUMEROUS TIMES. *TR
NHTSA ODI #10289308
40,000 miles · Oct 10, 2009
Tires
THE THIRD TIME A VALVE STEM CRACKED AND LEAKED WHILE DRIVING ON MY 2007 FORD EXPEDITION. *TR
NHTSA ODI #10286982
NHTSA investigations
1PE08060 · Tire Valve Cracking
Opened Oct 14, 2008 · Closed Apr 9, 2009
Status: closed (inferred from source dates) · Tires:valve
ON OCTOBER 14, 2008, ODI OPENED PE08-060 TO INVESTIGATE ALLEGATIONS OF CRACKED AND LEAKING SNAP-IN TIRE VALVES IN MODEL YEAR (MY) 2007 VEHICLES MANUFACTURED BY FORD MOTOR COMPANY.THE VALVES WERE SUPPLIED TO FORD BY TOPSEAL AUTO-PARTS, A SUBSIDIARY OF THE SHANGHAI BAOLONG AUTOMOTIVE CORPORATION IN CHINA.VALVES MADE BY TOPSEAL FOR AFTERMARKET SALE WERE THE SUBJECT OF TWO RECENT SAFETY RECALLS BY TECH INTERNATIONAL (08T-018) AND DILL AIR CONTROLS (08T-028), THE LATTER OF WHICH WAS INVESTIGATED BY ODI IN PE08-036 AND EA08-022.THE DEFECT CONDITIONS ADDRESSED BY THE AFTERMARKET TIRE VALVE RECALLS BOTH INVOLVED INADEQUATE RESISTANCE TO OZONE CRACKING DUE TO ISSUES WITH THE SUPPLY OF ANTI-OZONANT CHEMICALS TO TOPSEAL FOR A PERIOD FROM JULY TO MID-NOVEMBER 2006.THE AFTERMARKET VALVES WERE COMPOUNDED WITH A BLEND OF EPDM AND NATURAL RUBBER, USING A RELATIVELY LOW PERCENTAGE OF EPDM (EPDM PROVIDES INHERENT RESISTANCE TO OZONE CRACKING).HENCE, THE NEED FOR ANTI-OZONANT CHEMICALS AND THE PROBLEMS WITH CRACKING WHEN THOSE CHEMICALS WERE MISSING OR OUT OF SPECIFICATION IN SOME LOTS OF VALVES.BOTH RECALL CAMPAIGNS INVOLVED INSPECTION PROGRAMS TO IDENTIFY AND REPLACE VALVES WITH VISIBLE SURFACE CRACKING.ALTHOUGH THE TOPSEAL VALVES SUPPLIED TO FORD ALSO APPEAR TO HAVE BEEN AFFECTED BY THE ANTI-OZONANT SUPPLY ISSUES IN MID TO LATE-2006, FORD INDICATED THAT ITS VALVES WERE MADE AT A DIFFERENT TOPSEAL PRODUCTION LINE AND WERE COMPOUNDED WITH A HIGHER PERCENTAGE OF EPDM RUBBER TO MEET MORE STRINGENT SPECIFICATIONS FROM FORD.ODI'S ANALYSIS OF COMPLAINT AND WARRANTY DATA PROVIDED BY FORD SHOWED THAT PROBLEMS WITH CRACKED TIRE VALVES WERE SIGNIFICANTLY HIGHER FOR MY 2007 VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007.FORD RESPONDED BY IMPLEMENTING CHANGES IN ITS MATERIAL SPECIFICATIONS FOR SNAP-IN RUBBER TIRE VALVES AND ALSO INCREASING THE QUALITY AND ACCEPTANCE STANDARDS FOR VALVES IMPORTED FOR USE IN ITS VEHICLES.WHILE THE COMPLAINT AND WARRANTY CLAIM RATES ARE ELEVATED FOR SUBJECT VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007, THE RATES OF LEAKING VALVES ARE WELL BELOW ONE PERCENT OF PRODUCTION FOR EACH OF THE PEAK MONTHS FOR ALL OF THE AFFECTED MODELS.A SUBSTANTIAL MAJORITY OF THE SUBJECT VEHICLES ARE EQUIPPED WITH TIRE PRESSURE MONITORING SYSTEMS (TPMS) WHICH WARN THE DRIVER WHEN ANY TIRE PRESSURES DROPS BELOW 25 PERCENT OF RECOMMENDED INFLATION PRESSURE. AS OUTLINED IN A LETTER TO ODI DATED APRIL 6, 2009, FORD HAS AGREED TO SEND LETTERS TO OWNERS OF CERTAIN MY 2007 AND 2008 FORD, LINCOLN AND MERCURY VEHICLES TO PROVIDE INFORMATION ABOUT THE CRACKING CONCERN. LETTERS WILL BE SENT TO OWNERS OF VEHICLES BUILT FROM NOVEMBER 2006 THROUGH MAY 2007.OWNERS CAN OPT FOR A FREE DEALER INSPECTION.VALVES EXHIBITING SURFACE CRACKS OR AIR LEAKAGE RELATED TO OZONE ATTACK WILL BE REPLACED BY FORD UNDER ITS NORMAL WARRANTY TERMS.FORD EXPECTS TO SEND THE LETTER BY APPROXIMATELY MID-MAY 2009. BASED ON THE USE OF TPMS IN THE MAJORITY OF SUBJECT VEHICLES AND THE RELATIVELY LOW RATES OF REPAIRS ASSOCIATED WITH LEAKING VALVES AND RESULTANT TIRE DAMAGE, ODI BELIEVES THAT THE ACTIONS FORD HAS AGREED TO TAKE WILL PROVIDE EFFECTIVE AND EXPEDITIOUS RESOLUTION FOR VEHICLES THAT WERE BUILT DURING THE PERIOD WHEN VALVES WITH INADEQUATE RESISTANCE TO OZONE CRACKING WERE MOST LIKELY TO HAVE BEEN USED IN VEHICLE PRODUCTION.FURTHER INVESTIGATION OF THIS MATTER WOULD NOT BE AN EFFICIENT ALLOCATION OF AGENCY RESOURCES.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO