Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
560–25K
2425–50K
3250–75K
2875–100K
26100–150K
20150K+
186 reports with mileage · 29 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
Tires. Review the 29 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Power Train. Review the 27 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Fuel/propulsion System. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
8 crash reports5 fire reports5 injury reports
What owners actually said
215 reports
224,000 miles · Jul 31, 2025
Electrical System
Odometer Fraud. The contact purchased a 2007 Ford Expedition. The contact stated that upon taking the vehicle to an independent mechanic for servicing, it was discovered that there was a mileage discrepancy. The vehicle was a dealer sale. At the time of purchase, the vehicle mileage was 17,000, and at the time the mechanic was s…
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Odometer Fraud. The contact purchased a 2007 Ford Expedition. The contact stated that upon taking the vehicle to an independent mechanic for servicing, it was discovered that there was a mileage discrepancy. The vehicle was a dealer sale. At the time of purchase, the vehicle mileage was 17,000, and at the time the mechanic was servicing the vehicle, it was discovered that the mileage was 224,000.
NHTSA ODI #11677541
Mileage unknown · Nov 24, 2024
Service Brakes
Symptom was low brake pedal or “soft brakes” due to the brake booster pushrod not being turned out to appropriate length requiring to adjust the brake booster pushrod length. In order to correct mechanic has to remove the master brake cylinder and turn out the pushrod 1/2 or 1/4 turn.
NHTSA ODI #11627133
204,000 miles · Feb 22, 2023
Fuel System, Gasoline
The contact owns a 2007 Ford Expedition. The contact stated while driving approximately 35 MPH, the vehicle stalled in the middle of the roadway. The contact was able to place the vehicle in park(P) and the contact was unable to restart the vehicle. The contact stated no warning light was illuminated. The contact had the vehicle…
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The contact owns a 2007 Ford Expedition. The contact stated while driving approximately 35 MPH, the vehicle stalled in the middle of the roadway. The contact was able to place the vehicle in park(P) and the contact was unable to restart the vehicle. The contact stated no warning light was illuminated. The contact had the vehicle towed to a local dealer, where it was diagnosed and determined that the fuel pump needed to be replaced. The vehicle had been repaired; however, the fuel pump failed a few years later. The manufacturer had been informed of the failure. The failure mileage was approximately 204,000.
NHTSA ODI #11508490
Mileage unknown · Sep 3, 2022
Unknown Or Other
My front passenger door has to be pushed heavily to open UNKNOWN REASON WHY
NHTSA ODI #11482727
Mileage unknown · May 12, 2022
Fuel/propulsion SystemUnknown Or Other
MY EXPODITION HAS A BAD GAS SMELL AND SKIPS A LITTLE PLEASE HELP ME
NHTSA ODI #11464320
Mileage unknown · Mar 23, 2022
Electrical SystemEnginePower Train
Unknown about what causes the issue but was Told it was manufacturers fault not mine. Insurance adjuster came out as well and said that my full coverage won’t cover anything at this point and told me as well to go contact the manufacturers to see what the option are available
NHTSA ODI #11457934
238,000 miles · Feb 7, 2022
Structure
The contact owns a 2007 Ford Expedition Max. The contact was at a state inspection station and the vehicle was failed due to rust holes on the passenger’s side front subframe behind the front suspension, directly under a reinforcement plate. The contact stated that the entire reinforcement plate and the frame rail behind the pla…
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The contact owns a 2007 Ford Expedition Max. The contact was at a state inspection station and the vehicle was failed due to rust holes on the passenger’s side front subframe behind the front suspension, directly under a reinforcement plate. The contact stated that the entire reinforcement plate and the frame rail behind the plate had rusted through rendering the vehicle unsafe. The contact stated no warning light was illuminated. The contact took the vehicle to an independent mechanic, where it was diagnosed and the rusted frame section was replaced. The manufacturer had not been informed of the failure. The failure mileage was approximately 238,000.
NHTSA ODI #11450877
190,000 miles · Apr 26, 2021
Unknown Or Other
ALWAYS WHEN VEHICLE IS IN LOWER GEAR, WITH RPMS BETWEEN 1-2, THE VEHICLE WILL SUDDENLY BEGIN TO VIBRATE/SHAKE AND FEELS LIKE YOU'RE RIDING OFF THE ROAD ON AN INTERSTATE (LIKE THE SPEED RIDGES IN THE PULL-OFF LANE. IT IDLES GREAT, SEEMS TO CHANGE GEARS SMOOTHLY (AUTOMATIC). SOMETIMES THE VIBRATION IS MINIMAL BUT OTHER TIMES IT'S …
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ALWAYS WHEN VEHICLE IS IN LOWER GEAR, WITH RPMS BETWEEN 1-2, THE VEHICLE WILL SUDDENLY BEGIN TO VIBRATE/SHAKE AND FEELS LIKE YOU'RE RIDING OFF THE ROAD ON AN INTERSTATE (LIKE THE SPEED RIDGES IN THE PULL-OFF LANE. IT IDLES GREAT, SEEMS TO CHANGE GEARS SMOOTHLY (AUTOMATIC). SOMETIMES THE VIBRATION IS MINIMAL BUT OTHER TIMES IT'S QUITE NOTICABLE, BUT USUALLY LASTS LESS THAN 15 SECONDS. IF THE RPMS ARE OVER 1.5 IT ONLY DOES IT LESS THAN 5 SECONDS. I WONDERED IF IT IS FAULTY MOTOR MOUNTS OR TRANSMISSION MOUNTS? I'VE HAD TIRES ROTATED, BOUGHT A NEW SET OF TIRES, SHOCKS ARE FINE. I'VE TRIED EVERYTHING.
NHTSA ODI #11414063
Mileage unknown · Feb 10, 2021
Engine
I HAVE TO REPLACE SPARK PLUGS EVERY WEEK. THE ENGINE EITHER KEEPS MAKING THE PLUGS FOUL OUT, OR IT BURNS THE TIP RIGHT OFF THE ENGINE. I'M STARTING TO SEE FROM THE COMPLAINTS THIS IS A COMMON ISSUE. I DON'T FEEL SAFE DRIVING THE VEHICLE WITH MY 6 KIDS BECAUSE OF HOW BAD IT KEEPS MISSING AND TRYING TO DIE. I CHANGE PLUGS THEN DR…
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I HAVE TO REPLACE SPARK PLUGS EVERY WEEK. THE ENGINE EITHER KEEPS MAKING THE PLUGS FOUL OUT, OR IT BURNS THE TIP RIGHT OFF THE ENGINE. I'M STARTING TO SEE FROM THE COMPLAINTS THIS IS A COMMON ISSUE. I DON'T FEEL SAFE DRIVING THE VEHICLE WITH MY 6 KIDS BECAUSE OF HOW BAD IT KEEPS MISSING AND TRYING TO DIE. I CHANGE PLUGS THEN DRIVES WELL FOR ABOUT A WEEK.
NHTSA ODI #11395668
130,250 miles · Jan 20, 2021
Engine
ENGINE STARTED MAKING NOISE. PULLED IT A PART AND FOUND THE COMMON 5.4 LITER PROBLEM. THE CAM LOBS WAS EATEN UP ROLLER HAD FROZEN UP AND EATEN CAM UP AND TAPET HAS WENT BAD ALSO. VECH WAS IN USE WHEN THIS STARTED.
FORD IS RECALLING 57,199 MY 2006-2007 E-150, E-250, E-350, AND MY 2007 EXPEDITION AND LINCOLN NAVIGATOR VEHICLES EQUIPPED WITH 5.4L ENGINES. THE FUEL RAIL CROSS-OVER HOSE MAY CONTAIN WEAK AREAS. AS A RESULT, THE HOSE MAY CRACK, WHICH COULD CAUSE A FUEL ODOR AND/OR FUEL LEAK.
Consequence & remedy
Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
Remedy: DEALERS WILL REPLACE THE FUEL RAIL ASSEMBLY. THE RECALL BEGAN ON MARCH 3, 2008. OWNERS MAY CONTACT FORD AT 1-800-392-3673.
FORD IS RECALLING 123,632 MY 2007-2008 EXPEDITION AND LINCOLN NAVIGATOR VEHICLES. THE DOOR HANDLE HOUSING EMBOSSMENT RETAINING THE BOTTOM OF THE INTERIOR DOOR HANDLE SPRING ON ALL SIDE DOORS MAY FRACTURE DURING NORMAL CUSTOMER USAGE. THIS CAN RESULT IN INSUFFICIENT SPRING FORCE TO RETURN THE HANDLE TO THE FULLY CLOSED POSITION. THE HANDLE MAY BE LOOSE CAUSING A RATTLE OR NOISE AND THE HANDLE MAY NOT RETURN TO THE FULLY CLOSED POSITION. THIS CONDITION MAY ALSO PROVIDE A DELAYED RESISTANCE WHEN ACTUATING THE HANDLE PRIOR TO OPENING THE DOOR.
Consequence & remedy
Consequence: IN THE EVENT OF A SIDE IMPACT CRASH, THE INTERIOR DOOR HANDLE MAY CAUSE THE DOOR LATCH TO OPEN INCREASING THE RISK OF INJURY TO A VEHICLE OCCUPANT.
Remedy: DEALERS WILL REPLACE THE INTERIOR HANDLE SPRING ON ALL SIDE DOORS. THE RECALL BEGAN ON MARCH 5, 2008. OWNERS MAY CONTACT FORD AT 1-800-392-3673.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1
PE08060 · Tire Valve Cracking
Opened Oct 14, 2008 · Closed Apr 9, 2009
Status: closed (inferred from source dates) · Tires:valve
ON OCTOBER 14, 2008, ODI OPENED PE08-060 TO INVESTIGATE ALLEGATIONS OF CRACKED AND LEAKING SNAP-IN TIRE VALVES IN MODEL YEAR (MY) 2007 VEHICLES MANUFACTURED BY FORD MOTOR COMPANY.THE VALVES WERE SUPPLIED TO FORD BY TOPSEAL AUTO-PARTS, A SUBSIDIARY OF THE SHANGHAI BAOLONG AUTOMOTIVE CORPORATION IN CHINA.VALVES MADE BY TOPSEAL FOR AFTERMARKET SALE WERE THE SUBJECT OF TWO RECENT SAFETY RECALLS BY TECH INTERNATIONAL (08T-018) AND DILL AIR CONTROLS (08T-028), THE LATTER OF WHICH WAS INVESTIGATED BY ODI IN PE08-036 AND EA08-022.THE DEFECT CONDITIONS ADDRESSED BY THE AFTERMARKET TIRE VALVE RECALLS BOTH INVOLVED INADEQUATE RESISTANCE TO OZONE CRACKING DUE TO ISSUES WITH THE SUPPLY OF ANTI-OZONANT CHEMICALS TO TOPSEAL FOR A PERIOD FROM JULY TO MID-NOVEMBER 2006.THE AFTERMARKET VALVES WERE COMPOUNDED WITH A BLEND OF EPDM AND NATURAL RUBBER, USING A RELATIVELY LOW PERCENTAGE OF EPDM (EPDM PROVIDES INHERENT RESISTANCE TO OZONE CRACKING).HENCE, THE NEED FOR ANTI-OZONANT CHEMICALS AND THE PROBLEMS WITH CRACKING WHEN THOSE CHEMICALS WERE MISSING OR OUT OF SPECIFICATION IN SOME LOTS OF VALVES.BOTH RECALL CAMPAIGNS INVOLVED INSPECTION PROGRAMS TO IDENTIFY AND REPLACE VALVES WITH VISIBLE SURFACE CRACKING.ALTHOUGH THE TOPSEAL VALVES SUPPLIED TO FORD ALSO APPEAR TO HAVE BEEN AFFECTED BY THE ANTI-OZONANT SUPPLY ISSUES IN MID TO LATE-2006, FORD INDICATED THAT ITS VALVES WERE MADE AT A DIFFERENT TOPSEAL PRODUCTION LINE AND WERE COMPOUNDED WITH A HIGHER PERCENTAGE OF EPDM RUBBER TO MEET MORE STRINGENT SPECIFICATIONS FROM FORD.ODI'S ANALYSIS OF COMPLAINT AND WARRANTY DATA PROVIDED BY FORD SHOWED THAT PROBLEMS WITH CRACKED TIRE VALVES WERE SIGNIFICANTLY HIGHER FOR MY 2007 VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007.FORD RESPONDED BY IMPLEMENTING CHANGES IN ITS MATERIAL SPECIFICATIONS FOR SNAP-IN RUBBER TIRE VALVES AND ALSO INCREASING THE QUALITY AND ACCEPTANCE STANDARDS FOR VALVES IMPORTED FOR USE IN ITS VEHICLES.WHILE THE COMPLAINT AND WARRANTY CLAIM RATES ARE ELEVATED FOR SUBJECT VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007, THE RATES OF LEAKING VALVES ARE WELL BELOW ONE PERCENT OF PRODUCTION FOR EACH OF THE PEAK MONTHS FOR ALL OF THE AFFECTED MODELS.A SUBSTANTIAL MAJORITY OF THE SUBJECT VEHICLES ARE EQUIPPED WITH TIRE PRESSURE MONITORING SYSTEMS (TPMS) WHICH WARN THE DRIVER WHEN ANY TIRE PRESSURES DROPS BELOW 25 PERCENT OF RECOMMENDED INFLATION PRESSURE. AS OUTLINED IN A LETTER TO ODI DATED APRIL 6, 2009, FORD HAS AGREED TO SEND LETTERS TO OWNERS OF CERTAIN MY 2007 AND 2008 FORD, LINCOLN AND MERCURY VEHICLES TO PROVIDE INFORMATION ABOUT THE CRACKING CONCERN. LETTERS WILL BE SENT TO OWNERS OF VEHICLES BUILT FROM NOVEMBER 2006 THROUGH MAY 2007.OWNERS CAN OPT FOR A FREE DEALER INSPECTION.VALVES EXHIBITING SURFACE CRACKS OR AIR LEAKAGE RELATED TO OZONE ATTACK WILL BE REPLACED BY FORD UNDER ITS NORMAL WARRANTY TERMS.FORD EXPECTS TO SEND THE LETTER BY APPROXIMATELY MID-MAY 2009. BASED ON THE USE OF TPMS IN THE MAJORITY OF SUBJECT VEHICLES AND THE RELATIVELY LOW RATES OF REPAIRS ASSOCIATED WITH LEAKING VALVES AND RESULTANT TIRE DAMAGE, ODI BELIEVES THAT THE ACTIONS FORD HAS AGREED TO TAKE WILL PROVIDE EFFECTIVE AND EXPEDITIOUS RESOLUTION FOR VEHICLES THAT WERE BUILT DURING THE PERIOD WHEN VALVES WITH INADEQUATE RESISTANCE TO OZONE CRACKING WERE MOST LIKELY TO HAVE BEEN USED IN VEHICLE PRODUCTION.FURTHER INVESTIGATION OF THIS MATTER WOULD NOT BE AN EFFICIENT ALLOCATION OF AGENCY RESOURCES.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO
2007 Ford Expedition Problems, Complaints & Recalls | Skip That Year
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