VEHICLE EXPERIENCED A NO START. WAS TOWED TO FORD DEALERSHIP FOR REPAIR; DIAGNOSED AS FAILED FUEL PUMP. FUEL PUMP WAS REPLACED AND OLD PUMP RETURNED TO ME. THE OLD PUMP HAS A MELTED AND SCORCHED ELECTRICAL CONNECTOR WHERE THE WIRING COMES INTO THE PUMP MOTOR, WHICH IN THE PRESENCE OF GASOLINE VAPORS, HAD THE POTENTIAL TO BE D…
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VEHICLE EXPERIENCED A NO START. WAS TOWED TO FORD DEALERSHIP FOR REPAIR; DIAGNOSED AS FAILED FUEL PUMP. FUEL PUMP WAS REPLACED AND OLD PUMP RETURNED TO ME. THE OLD PUMP HAS A MELTED AND SCORCHED ELECTRICAL CONNECTOR WHERE THE WIRING COMES INTO THE PUMP MOTOR, WHICH IN THE PRESENCE OF GASOLINE VAPORS, HAD THE POTENTIAL TO BE DISASTROUS. I NOTED SEVERAL OTHER SIMILAR NHTSA COMPLAINTS REGARDING THIS VEHICLE IN THIS MODEL YEAR. PICTURES AVAILABLE UPON REQUEST. *TR
NHTSA ODI #10452785
86,000 miles · Aug 7, 2011
Fuel System, Gasoline
THE FUEL PUMP WENT OUT ON OUR 2007 FORD EXCURSION WHILE BEING OPERATED. WHEN EXAMINED, THE MECHANIC STATED THAT WE WERE LUCKY THE VEHICLE DIDN'T CATCH FIRE OR BLOW UP SINCE THE WIRING BURNED OUT ON THE FUEL PUMP IN THE FUEL TANK. (I HAVE PICTURES OF THE FUEL PUMP THAT WAS REMOVED). SOMEONE NEEDS TO INVESTIGATE THESE FUEL PUMP…
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THE FUEL PUMP WENT OUT ON OUR 2007 FORD EXCURSION WHILE BEING OPERATED. WHEN EXAMINED, THE MECHANIC STATED THAT WE WERE LUCKY THE VEHICLE DIDN'T CATCH FIRE OR BLOW UP SINCE THE WIRING BURNED OUT ON THE FUEL PUMP IN THE FUEL TANK. (I HAVE PICTURES OF THE FUEL PUMP THAT WAS REMOVED). SOMEONE NEEDS TO INVESTIGATE THESE FUEL PUMPS AND DETERMINE WHAT CAUSED THE WIRING TO BURN UP.
NHTSA ODI #10418730
48,000 miles · Jul 5, 2011
Fuel System, Gasoline
2007 FORD EXPEDITION 119 WB. MY FUEL PUMP STOPPED WORKING. WHEN I PULLED IT OUT OF THE GAS TANK I WAS SHOCKED. ONE CONNECTION HAD BEEN BURNED AND MELTED AWAY. I WOULD THINK THAT ANYTHING GETTING THAT HOT TO MELT THE PLASTIC AND HAVE BURN MARKS ON IT INSIDE A GAS TANK WOULD BE REALLY BAD. I HAVE PICTURES. *KB
NHTSA ODI #10410587
37,108 miles · Feb 19, 2010
Fuel System, GasolineVehicle Speed ControlFire
I HAVE A 2007 FORD EXPEDITION EL . I LEASE A 4000 SQ. FT. GARAGE WHERE I'M WORKING TO OPEN MY OWN DEALERSHIP. ON THE MORNING OF FEBRUARY 18, 2010 AROUND 3AM THE EXPEDITION CAUGHT ON FIRE ALL BY ITSELF. IT STARTED ON THE ENGINE AND WORKED ITS WAY BACK UNTIL THE FIREFIGHTERS ARRIVED AND WERE ABLE TO PUT IT DOWN IN A TIMELY MANNER.…
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I HAVE A 2007 FORD EXPEDITION EL . I LEASE A 4000 SQ. FT. GARAGE WHERE I'M WORKING TO OPEN MY OWN DEALERSHIP. ON THE MORNING OF FEBRUARY 18, 2010 AROUND 3AM THE EXPEDITION CAUGHT ON FIRE ALL BY ITSELF. IT STARTED ON THE ENGINE AND WORKED ITS WAY BACK UNTIL THE FIREFIGHTERS ARRIVED AND WERE ABLE TO PUT IT DOWN IN A TIMELY MANNER. THE EXPEDITION IS A TOTAL LOSS. THE 2008 F350 CREWCAB DUALLY I HAD PARKED NEXT TO IT HAD SOME DAMAGE TO THE DRIVER SIDE AND ALSO EXTENSIVE DAMAGE TO THE CEILING AND INSULATION OF THE BUILDING. THE POLICE CRIME SCENE INVESTIGATOR MENTIONED RIGHT OFF THE BET THAT THESE CARS HAVE A CRUISE CONTROL RECALL AND IT IS COMMON TO MANY OF THEM TO CATCH ON FIRE ALL BY ITSELF. I DID SOME RESEARCH ONLINE AND FOUND TWO MAJOR PROBLEM WITH THESE CARS INVOLVING THE RISK OF FIRE: A RECALL FOR THE FUEL RAIL ASSEMBLY AND A PROBLEM WITH THE SPEED CONTROL DEACTIVATION SWITCH BEING POWERED AT ALL TIME AND RESULTING IN FIRE UNDER CERTAIN CONDITIONS. SINCE MY LEASE STARTED ON FEBRUARY 1ST AND I'M IN THE PROCESS OF OPENING AND REGISTERING THE BUSINESS, I HAD NO INSURANCE ALL THE TIME. THE INSURANCE OF THE GARAGE'S OWNER WILL COVER THE DAMAGE ON THE BUILDING BUT NONE OF MY CAR AND TRUCK DAMAGE. ON TOP OF LOOSING MY CAR, MY BUSINESS WILL BE SHUT DOWN FOR ABOUT TWO TO FOUR WEEKS UNTIL THE INSURANCE GET ALL PAPERWORK AND CLAIM SETTLED AND OWNER GETS THE PLACE ALL FIXED UP. ALL THAT'S LEFT FOR ME IS TO FIND A WAY OF GETTING FORD TO ACKNOWLEDGE AND TAKE RESPONSIBILITY FOR THE DEFAULT VEHICLE - NOT ONLY MINE, BUT THE TENS OF THOUSANDS - THEY HAVE DRIVING ON THE STREETS PUTTING AT RISK MANY HOMES AND LIVES. THAT IS PRETTY SCARY TAKING INTO CONSIDERATION THAT THERE'S MANY PEOPLE THAT LOST EVERYTHING DUE TO THIS FIRE AND I WAS LUCKY ENOUGH NOT TO LOOSE EVERYTHING I HAD. *TR
FORD IS RECALLING 57,199 MY 2006-2007 E-150, E-250, E-350, AND MY 2007 EXPEDITION AND LINCOLN NAVIGATOR VEHICLES EQUIPPED WITH 5.4L ENGINES. THE FUEL RAIL CROSS-OVER HOSE MAY CONTAIN WEAK AREAS. AS A RESULT, THE HOSE MAY CRACK, WHICH COULD CAUSE A FUEL ODOR AND/OR FUEL LEAK.
Consequence & remedy
Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
Remedy: DEALERS WILL REPLACE THE FUEL RAIL ASSEMBLY. THE RECALL BEGAN ON MARCH 3, 2008. OWNERS MAY CONTACT FORD AT 1-800-392-3673.
FORD IS RECALLING 123,632 MY 2007-2008 EXPEDITION AND LINCOLN NAVIGATOR VEHICLES. THE DOOR HANDLE HOUSING EMBOSSMENT RETAINING THE BOTTOM OF THE INTERIOR DOOR HANDLE SPRING ON ALL SIDE DOORS MAY FRACTURE DURING NORMAL CUSTOMER USAGE. THIS CAN RESULT IN INSUFFICIENT SPRING FORCE TO RETURN THE HANDLE TO THE FULLY CLOSED POSITION. THE HANDLE MAY BE LOOSE CAUSING A RATTLE OR NOISE AND THE HANDLE MAY NOT RETURN TO THE FULLY CLOSED POSITION. THIS CONDITION MAY ALSO PROVIDE A DELAYED RESISTANCE WHEN ACTUATING THE HANDLE PRIOR TO OPENING THE DOOR.
Consequence & remedy
Consequence: IN THE EVENT OF A SIDE IMPACT CRASH, THE INTERIOR DOOR HANDLE MAY CAUSE THE DOOR LATCH TO OPEN INCREASING THE RISK OF INJURY TO A VEHICLE OCCUPANT.
Remedy: DEALERS WILL REPLACE THE INTERIOR HANDLE SPRING ON ALL SIDE DOORS. THE RECALL BEGAN ON MARCH 5, 2008. OWNERS MAY CONTACT FORD AT 1-800-392-3673.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1
PE08060 · Tire Valve Cracking
Opened Oct 14, 2008 · Closed Apr 9, 2009
Status: closed (inferred from source dates) · Tires:valve
ON OCTOBER 14, 2008, ODI OPENED PE08-060 TO INVESTIGATE ALLEGATIONS OF CRACKED AND LEAKING SNAP-IN TIRE VALVES IN MODEL YEAR (MY) 2007 VEHICLES MANUFACTURED BY FORD MOTOR COMPANY.THE VALVES WERE SUPPLIED TO FORD BY TOPSEAL AUTO-PARTS, A SUBSIDIARY OF THE SHANGHAI BAOLONG AUTOMOTIVE CORPORATION IN CHINA.VALVES MADE BY TOPSEAL FOR AFTERMARKET SALE WERE THE SUBJECT OF TWO RECENT SAFETY RECALLS BY TECH INTERNATIONAL (08T-018) AND DILL AIR CONTROLS (08T-028), THE LATTER OF WHICH WAS INVESTIGATED BY ODI IN PE08-036 AND EA08-022.THE DEFECT CONDITIONS ADDRESSED BY THE AFTERMARKET TIRE VALVE RECALLS BOTH INVOLVED INADEQUATE RESISTANCE TO OZONE CRACKING DUE TO ISSUES WITH THE SUPPLY OF ANTI-OZONANT CHEMICALS TO TOPSEAL FOR A PERIOD FROM JULY TO MID-NOVEMBER 2006.THE AFTERMARKET VALVES WERE COMPOUNDED WITH A BLEND OF EPDM AND NATURAL RUBBER, USING A RELATIVELY LOW PERCENTAGE OF EPDM (EPDM PROVIDES INHERENT RESISTANCE TO OZONE CRACKING).HENCE, THE NEED FOR ANTI-OZONANT CHEMICALS AND THE PROBLEMS WITH CRACKING WHEN THOSE CHEMICALS WERE MISSING OR OUT OF SPECIFICATION IN SOME LOTS OF VALVES.BOTH RECALL CAMPAIGNS INVOLVED INSPECTION PROGRAMS TO IDENTIFY AND REPLACE VALVES WITH VISIBLE SURFACE CRACKING.ALTHOUGH THE TOPSEAL VALVES SUPPLIED TO FORD ALSO APPEAR TO HAVE BEEN AFFECTED BY THE ANTI-OZONANT SUPPLY ISSUES IN MID TO LATE-2006, FORD INDICATED THAT ITS VALVES WERE MADE AT A DIFFERENT TOPSEAL PRODUCTION LINE AND WERE COMPOUNDED WITH A HIGHER PERCENTAGE OF EPDM RUBBER TO MEET MORE STRINGENT SPECIFICATIONS FROM FORD.ODI'S ANALYSIS OF COMPLAINT AND WARRANTY DATA PROVIDED BY FORD SHOWED THAT PROBLEMS WITH CRACKED TIRE VALVES WERE SIGNIFICANTLY HIGHER FOR MY 2007 VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007.FORD RESPONDED BY IMPLEMENTING CHANGES IN ITS MATERIAL SPECIFICATIONS FOR SNAP-IN RUBBER TIRE VALVES AND ALSO INCREASING THE QUALITY AND ACCEPTANCE STANDARDS FOR VALVES IMPORTED FOR USE IN ITS VEHICLES.WHILE THE COMPLAINT AND WARRANTY CLAIM RATES ARE ELEVATED FOR SUBJECT VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007, THE RATES OF LEAKING VALVES ARE WELL BELOW ONE PERCENT OF PRODUCTION FOR EACH OF THE PEAK MONTHS FOR ALL OF THE AFFECTED MODELS.A SUBSTANTIAL MAJORITY OF THE SUBJECT VEHICLES ARE EQUIPPED WITH TIRE PRESSURE MONITORING SYSTEMS (TPMS) WHICH WARN THE DRIVER WHEN ANY TIRE PRESSURES DROPS BELOW 25 PERCENT OF RECOMMENDED INFLATION PRESSURE. AS OUTLINED IN A LETTER TO ODI DATED APRIL 6, 2009, FORD HAS AGREED TO SEND LETTERS TO OWNERS OF CERTAIN MY 2007 AND 2008 FORD, LINCOLN AND MERCURY VEHICLES TO PROVIDE INFORMATION ABOUT THE CRACKING CONCERN. LETTERS WILL BE SENT TO OWNERS OF VEHICLES BUILT FROM NOVEMBER 2006 THROUGH MAY 2007.OWNERS CAN OPT FOR A FREE DEALER INSPECTION.VALVES EXHIBITING SURFACE CRACKS OR AIR LEAKAGE RELATED TO OZONE ATTACK WILL BE REPLACED BY FORD UNDER ITS NORMAL WARRANTY TERMS.FORD EXPECTS TO SEND THE LETTER BY APPROXIMATELY MID-MAY 2009. BASED ON THE USE OF TPMS IN THE MAJORITY OF SUBJECT VEHICLES AND THE RELATIVELY LOW RATES OF REPAIRS ASSOCIATED WITH LEAKING VALVES AND RESULTANT TIRE DAMAGE, ODI BELIEVES THAT THE ACTIONS FORD HAS AGREED TO TAKE WILL PROVIDE EFFECTIVE AND EXPEDITIOUS RESOLUTION FOR VEHICLES THAT WERE BUILT DURING THE PERIOD WHEN VALVES WITH INADEQUATE RESISTANCE TO OZONE CRACKING WERE MOST LIKELY TO HAVE BEEN USED IN VEHICLE PRODUCTION.FURTHER INVESTIGATION OF THIS MATTER WOULD NOT BE AN EFFICIENT ALLOCATION OF AGENCY RESOURCES.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO
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