NHTSA owner reports · September 18, 2026 snapshot.
Engine And Engine Cooling complaints
9 reportsClear category filter85,000 miles · Jul 1, 2013
Engine And Engine CoolingFuel System, Gasoline
WHILE DRIVING ON THE INTERSTATE OR FWY AT ABOUT 55-60 MPH - I START TO INCREASE IN SPEED, WHILE GOING WITH THE FLOW OF TRAFFIC MY EXPEDITION EDDIE BAUER MODEL SPURTS/HESITATES/LOSES POWER "BUT NEVER CUTS OFF" EVERY TIME BEFORE THE SPEED INCREASES. WE TOOK IT TO THE FORD DEALER SEVERAL TIMES AN THEY ARE UNABLE TO DETERMINE WHAT …
Read full complaint
WHILE DRIVING ON THE INTERSTATE OR FWY AT ABOUT 55-60 MPH - I START TO INCREASE IN SPEED, WHILE GOING WITH THE FLOW OF TRAFFIC MY EXPEDITION EDDIE BAUER MODEL SPURTS/HESITATES/LOSES POWER "BUT NEVER CUTS OFF" EVERY TIME BEFORE THE SPEED INCREASES. WE TOOK IT TO THE FORD DEALER SEVERAL TIMES AN THEY ARE UNABLE TO DETERMINE WHAT IS WRONG WITH THE VEHICLE. THE FORD DEALER TOLD US THEY CAN'T DO NOT ABOUT IT UNTIL THE ENGINE LIGHT COMES ON. WE SUGGESTED TO THE FORD DEALER THAT IT MAYBE THE FUEL FILTER OR O2 SENSOR BUT THEY TOLD US THIS MODEL VEHICLE DOES NOT HAVE A FUEL FILTER AND OUR O2 SENSORS ARE GOOD. MY ISSUE IS WHY SHOULD I HAVE TO WAIT TILL THE VEHICLE BREAKS DOWN WHEN IT DOES THIS ALL THE TIME. *TR
NHTSA ODI #10522630
72,000 miles · Mar 19, 2012
Engine And Engine Cooling
DEALER WANTS $800 TO CHANGE SPARK PLUGS AS THEY WILL BREAK OFF IN ENGINE. BECAUSE A DIS SIMILAR METAL WAS USED. EXHAUST MANIFOLD BOLTS BREAK AND CAUSE LOUD EXHAUST LEAK AT THE REAR OF THE EXHAUST MANIFOLD DEALER WANTS $850 TO FIX. *JS
NHTSA ODI #10452155
80,000 miles · Feb 27, 2012
Engine And Engine CoolingPower Train
THE VEHICLE BEGAN TO IDLE REAL ROUGH TO THE POINT OF BOUNCING IN AN UNCONTROLLED MANNER. A KNOCKING NOISE STARTED COMING FROM THE ENGINE. WHEN YOU TRIED TO INCREASE SPEED TWO CYLINDERS MISSED. WHEN THE VEHICLE WAS MANUFACTURED INCORRECTLY, IT CAUSED THE OIL TO BE DISTRIBUTED UNEVENLY THROUGH THE ENGINE AND THE ENGINE TO HEAT …
Read full complaint
THE VEHICLE BEGAN TO IDLE REAL ROUGH TO THE POINT OF BOUNCING IN AN UNCONTROLLED MANNER. A KNOCKING NOISE STARTED COMING FROM THE ENGINE. WHEN YOU TRIED TO INCREASE SPEED TWO CYLINDERS MISSED. WHEN THE VEHICLE WAS MANUFACTURED INCORRECTLY, IT CAUSED THE OIL TO BE DISTRIBUTED UNEVENLY THROUGH THE ENGINE AND THE ENGINE TO HEAT UNEVENLY. THIS STARVATION OF OIL OVER TIME TO THE ENGINE ALLOWED FOR METAL TO SHRED AND CONTAMINATE THE ENGINE AND THE ENGINE HAS TO BE REPLACED IN A 5 YEAR OLD CAR. IF THE ENGINE IS NOT REPLACED THE CONDITIONS WOULD CONTINUE TO INTENSIFY AND THE OUTCOME IS UNKNOWN. AFTER INVESTIGATION INTO THE PROBLEM I LEARNED THAT FORD HAD SENT OUT A TECHNICAL ADVISORY BULLETIN TO HELP SERVICE DEPARTMENTS IDENTIFY THE PROBLEM SO OBVIOUSLY THIS IS NOT A ONE TIME BASED FAILURE. *TR
NHTSA ODI #10449448
45,000 miles · Jan 31, 2011
Engine And Engine Cooling
THE 5.4L ENGINE HAS A TAPPING NOISE COMING FROM THE TOP HALF OF THE MOTOR ON THE PASSENGER SIDE. IT OCCURS WHEN THE ENGINE IS IDLING AT A STAND STILL. IT HAPPENS RANDOMLY. HAVE BEEN SPEAKING WITH FORD WARRANTY AND DEALERS TRYING TO GET FIXED AND BECAUSE IT IS INTERMITTENT THEY DO NOT WANT TO WORK ON. WE HAVE TAKEN TO 2 DEALER…
Read full complaint
THE 5.4L ENGINE HAS A TAPPING NOISE COMING FROM THE TOP HALF OF THE MOTOR ON THE PASSENGER SIDE. IT OCCURS WHEN THE ENGINE IS IDLING AT A STAND STILL. IT HAPPENS RANDOMLY. HAVE BEEN SPEAKING WITH FORD WARRANTY AND DEALERS TRYING TO GET FIXED AND BECAUSE IT IS INTERMITTENT THEY DO NOT WANT TO WORK ON. WE HAVE TAKEN TO 2 DEALERS A TOTAL OF 3 TIMES AND SPOKEN WITH FORD WARRANTY AND THEY REFUSE TO PAY TO HAVE THE MOTOR OPENED UP AND LOOKED AT. *TR
NHTSA ODI #10379730
93,000 miles · Aug 7, 2010
Engine And Engine Cooling
I PURCHASED A 2007 FORD EXPEDITION WITH A 5.4 TRITON ENGINE IN FEBRUARY 2008 THAT WAS STILL UNDER WARRANTY. THE CAR STARTED HERE LATELY TO MISFIRE AND JUMP AND STALL. I PURCHASED SPARK PLUGS AS I DO WITH ALL MY VEHICLES. UPON REMOVAL OF THE ORIGINAL PLUGS THEY BREAK OFF IN THE MOTOR OR THE HEAD WHICH THEN COST LOTS MORE MONEY TO…
Read full complaint
I PURCHASED A 2007 FORD EXPEDITION WITH A 5.4 TRITON ENGINE IN FEBRUARY 2008 THAT WAS STILL UNDER WARRANTY. THE CAR STARTED HERE LATELY TO MISFIRE AND JUMP AND STALL. I PURCHASED SPARK PLUGS AS I DO WITH ALL MY VEHICLES. UPON REMOVAL OF THE ORIGINAL PLUGS THEY BREAK OFF IN THE MOTOR OR THE HEAD WHICH THEN COST LOTS MORE MONEY TO REPLACE. UPON SPEAKING TO AND RESEARCHING ON THE INTERNET THIS PLUG DESIGN IS A FLAW WITH ALL THE ENGINES THAT FORD HAS DESIGNED. EVERY PERSON WHO HAS HAD TO REPLACE THESE PLUGS HAS ENCOUNTERED THIS AWFUL AND COSTLY FLAW WHICH FORD SHOULD BE ACCOUNTABLE FOR. AS I WILL AS WELL AS MANY CONTINUE TO PAY FOR THE POOR WORKMANSHIP AND DESIGN THAT FORD SHOULD BE LIABLE FOR. IN THESE DAY AND TIMES AND WITH THE WIDE VARIETIES OF MASS COMMUNICATIONS, I WILL NEVER AND ENCOURAGE MY FRIENDS TO NEVER BUY A FORD VEHICLE AGAIN. I HAVE FOUR KIDS AND THIS IS A COST THAT WE CANNOT STAND FOR. I WILL GO TO THE HOUSTON TEXAS MEDIA WITH THIS AS WELL. AS I AM SURE IN THE HOUSTON AREA MANY MANY MANY CONSUMERS HAVE THESE SAME ISSUES. *TR
NHTSA ODI #10347923
12,000 miles · Jun 30, 2008
Engine And Engine CoolingFire
TL*THE CONTACT OWNS A 2007 FORD EXPEDITION. WHILE DRIVING 40 MPH, THE CONTACT NOTICED FLAMES COMING FROM THE HOOD OF THE VEHICLE. HE PULLED THE VEHICLE OVER AND IT STALLED AND LOST COMPLETE POWER. THE CONTACT THEN PROCEEDED TO REMOVE ALL THE PASSENGERS, INCLUDING TWO CHILDREN FROM THE REAR SEAT. WITHIN FIVE MINUTES, THE DRIV…
Read full complaint
TL*THE CONTACT OWNS A 2007 FORD EXPEDITION. WHILE DRIVING 40 MPH, THE CONTACT NOTICED FLAMES COMING FROM THE HOOD OF THE VEHICLE. HE PULLED THE VEHICLE OVER AND IT STALLED AND LOST COMPLETE POWER. THE CONTACT THEN PROCEEDED TO REMOVE ALL THE PASSENGERS, INCLUDING TWO CHILDREN FROM THE REAR SEAT. WITHIN FIVE MINUTES, THE DRIVER'S SIDE WAS COMPLETELY ENGULFED IN FLAMES. THE FIRE DEPARTMENT ARRIVED AND EXTINGUISHED THE FIRE. THE VEHICLE WAS TOWED TO A COLLISION CENTER. AFTER SPEAKING WITH THE MAINTENANCE MANAGER, FORD STATED THAT SINCE THE FIRE ORIGINATED IN THE REAR OF THE VEHICLE, THEY WOULD NOT TAKE RESPONSIBILITY FOR THE FIRE. THE FIRE REPORT CLEARLY STATED THAT THE FLAMES ORIGINATED FROM THE HOOD OF THE VEHICLE. THE VEHICLE IS CURRENTLY AT THE COLLISION CENTER. THE CURRENT AND FAILURE MILEAGES WERE 12,000.
NHTSA ODI #10232697
1,000 miles · Oct 2, 2007
Engine And Engine CoolingCrash
TL*THE CONTACT OWNS A 2007 FORD EXPEDITION. WHILE DECELERATING AT 5 MPH, THE ENGINE REVVED WHEN THE BRAKE PEDAL WAS DEPRESSED. AS A RESULT, THE CONTACT REAR ENDED ANOTHER VEHICLE. A POLICE REPORT WAS FILED. THE DEALER WAS UNABLE TO DETERMINE THE CAUSE OF FAILURE. THE VEHICLE HAS NOT BEEN REPAIRED. THE CURRENT AND FAILURE M…
Read full complaint
TL*THE CONTACT OWNS A 2007 FORD EXPEDITION. WHILE DECELERATING AT 5 MPH, THE ENGINE REVVED WHEN THE BRAKE PEDAL WAS DEPRESSED. AS A RESULT, THE CONTACT REAR ENDED ANOTHER VEHICLE. A POLICE REPORT WAS FILED. THE DEALER WAS UNABLE TO DETERMINE THE CAUSE OF FAILURE. THE VEHICLE HAS NOT BEEN REPAIRED. THE CURRENT AND FAILURE MILEAGES WERE 1,000.
NHTSA ODI #10204652
2,800 miles · Aug 29, 2007
Engine And Engine CoolingPower TrainSuspension
TL*THE CONTACT OWNS A 2007 FORD EXPEDITION. THE CONTACT STATED THAT THE VEHICLE SHIFTS ROUGHLY AND MAKES A LOUD SOUND WHEN SHIFTING FROM FIRST TO SECOND GEAR OR ACCELERATING FROM A STOP AT 15 MPH. THE VEHICLE HAS BEEN TO THE DEALER NUMEROUS TIMES. INITIALLY, THE FAILURE WAS DIAGNOSED AS THE THROTTLE CABLE. THE SECOND TIME, T…
Read full complaint
TL*THE CONTACT OWNS A 2007 FORD EXPEDITION. THE CONTACT STATED THAT THE VEHICLE SHIFTS ROUGHLY AND MAKES A LOUD SOUND WHEN SHIFTING FROM FIRST TO SECOND GEAR OR ACCELERATING FROM A STOP AT 15 MPH. THE VEHICLE HAS BEEN TO THE DEALER NUMEROUS TIMES. INITIALLY, THE FAILURE WAS DIAGNOSED AS THE THROTTLE CABLE. THE SECOND TIME, THE DEALER STATED THAT NOTHING WAS WRONG WITH THE VEHICLE. THE THIRD TIME, THE VEHICLE MADE A POPPING NOISE AND THE REAR AXLES WERE REPLACED. THE FOURTH TIME, THE DEALER STATED THAT THE CAUSE OF FAILURE WAS THE TRANSMISSION. THEY DEALER WOULD TEMPORARILY REPAIR THE VEHICLE, BUT THE FAILURE WOULD RECUR DAYS LATER. THE FAILURE HAS STILL NOT BEEN CORRECTED. THE FAILURE MILEAGE WAS 2,800 AND CURRENT MILEAGE WAS 14,300.
NHTSA ODI #10201122
5,000 miles · Jun 27, 2007
Engine And Engine CoolingPower TrainVehicle Speed Control
I HAD PURCHASED A 2007 FORD EXPEDITION EL AND HAVE HAD MULTIPLE PROBLEMS WITH BEING ABLE TO GO IN REVERSE WHILE FACING DOWN ON ANY KIND OF GRADE. I ALSO HAVE PROBLEMS WITH THE VEHICLE ACCELARATION WHILE COMING FROM A STOP INTO TRAFFICE. MYSELF ALONG WITH MY TWO SMALL CHILDREN WILL NO LONGER DRIVE THE VEHICLE. WE WERE VERY CLO…
Read full complaint
I HAD PURCHASED A 2007 FORD EXPEDITION EL AND HAVE HAD MULTIPLE PROBLEMS WITH BEING ABLE TO GO IN REVERSE WHILE FACING DOWN ON ANY KIND OF GRADE. I ALSO HAVE PROBLEMS WITH THE VEHICLE ACCELARATION WHILE COMING FROM A STOP INTO TRAFFICE. MYSELF ALONG WITH MY TWO SMALL CHILDREN WILL NO LONGER DRIVE THE VEHICLE. WE WERE VERY CLOSE TO BEING HIT TWICE BECAUSE OF THE DEFECT IN THIS FORD VEHICLE. I HAD SUBMITTED FOR LEMON LAW AND SO FAR I HAVE NOT RECEIVED MY ANSWER FROM ARBITRATION. I CAN TELL YOU THAT FORD IS COVERING THIS UP BECAUSE I KNOW OF SERVERAL PERSONS AND BUSINESSES THAT HAVE THE SAME ISSUES AND FORD STATED THAT THERE ARE NO ISSUES. WHILE ON THE PHONE WITH THE FORD REPRESENTATIVE IN THE ARBITRATION THEY ONLY SHOWED A FEW VISITS TO THE DEALERSHIP AND TOLD ME THAT THE ONES THAT I RECEIVED FROM THE DEALERSHIP WERE FALSE. WHAT A CROCK. I WILL MAKE A COMPLAINT EVERYWHERE THAT I CAN BEFORE THIS VEHICLE KILLS SOMEONE. AT THIS POINT I WENT AND BOUGHT ANOTHER VEHICLE AND AM STUCK PAYING FOR TWO NOW THAT THE ONE JUST SITS AND WE REFUSE TO DRIVE IT. MY CHILDREN ARE AFRAID TO EVEN DRIVE IN IT BECAUSE IT ACTUALLY GOES IN FORWARD WHILE IN REVERSE ALSO.
NHTSA ODI #10194764
NHTSA investigations
1PE08060 · Tire Valve Cracking
Opened Oct 14, 2008 · Closed Apr 9, 2009
Status: closed (inferred from source dates) · Tires:valve
ON OCTOBER 14, 2008, ODI OPENED PE08-060 TO INVESTIGATE ALLEGATIONS OF CRACKED AND LEAKING SNAP-IN TIRE VALVES IN MODEL YEAR (MY) 2007 VEHICLES MANUFACTURED BY FORD MOTOR COMPANY.THE VALVES WERE SUPPLIED TO FORD BY TOPSEAL AUTO-PARTS, A SUBSIDIARY OF THE SHANGHAI BAOLONG AUTOMOTIVE CORPORATION IN CHINA.VALVES MADE BY TOPSEAL FOR AFTERMARKET SALE WERE THE SUBJECT OF TWO RECENT SAFETY RECALLS BY TECH INTERNATIONAL (08T-018) AND DILL AIR CONTROLS (08T-028), THE LATTER OF WHICH WAS INVESTIGATED BY ODI IN PE08-036 AND EA08-022.THE DEFECT CONDITIONS ADDRESSED BY THE AFTERMARKET TIRE VALVE RECALLS BOTH INVOLVED INADEQUATE RESISTANCE TO OZONE CRACKING DUE TO ISSUES WITH THE SUPPLY OF ANTI-OZONANT CHEMICALS TO TOPSEAL FOR A PERIOD FROM JULY TO MID-NOVEMBER 2006.THE AFTERMARKET VALVES WERE COMPOUNDED WITH A BLEND OF EPDM AND NATURAL RUBBER, USING A RELATIVELY LOW PERCENTAGE OF EPDM (EPDM PROVIDES INHERENT RESISTANCE TO OZONE CRACKING).HENCE, THE NEED FOR ANTI-OZONANT CHEMICALS AND THE PROBLEMS WITH CRACKING WHEN THOSE CHEMICALS WERE MISSING OR OUT OF SPECIFICATION IN SOME LOTS OF VALVES.BOTH RECALL CAMPAIGNS INVOLVED INSPECTION PROGRAMS TO IDENTIFY AND REPLACE VALVES WITH VISIBLE SURFACE CRACKING.ALTHOUGH THE TOPSEAL VALVES SUPPLIED TO FORD ALSO APPEAR TO HAVE BEEN AFFECTED BY THE ANTI-OZONANT SUPPLY ISSUES IN MID TO LATE-2006, FORD INDICATED THAT ITS VALVES WERE MADE AT A DIFFERENT TOPSEAL PRODUCTION LINE AND WERE COMPOUNDED WITH A HIGHER PERCENTAGE OF EPDM RUBBER TO MEET MORE STRINGENT SPECIFICATIONS FROM FORD.ODI'S ANALYSIS OF COMPLAINT AND WARRANTY DATA PROVIDED BY FORD SHOWED THAT PROBLEMS WITH CRACKED TIRE VALVES WERE SIGNIFICANTLY HIGHER FOR MY 2007 VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007.FORD RESPONDED BY IMPLEMENTING CHANGES IN ITS MATERIAL SPECIFICATIONS FOR SNAP-IN RUBBER TIRE VALVES AND ALSO INCREASING THE QUALITY AND ACCEPTANCE STANDARDS FOR VALVES IMPORTED FOR USE IN ITS VEHICLES.WHILE THE COMPLAINT AND WARRANTY CLAIM RATES ARE ELEVATED FOR SUBJECT VEHICLES PRODUCED FROM DECEMBER 2006 THROUGH MARCH 2007, THE RATES OF LEAKING VALVES ARE WELL BELOW ONE PERCENT OF PRODUCTION FOR EACH OF THE PEAK MONTHS FOR ALL OF THE AFFECTED MODELS.A SUBSTANTIAL MAJORITY OF THE SUBJECT VEHICLES ARE EQUIPPED WITH TIRE PRESSURE MONITORING SYSTEMS (TPMS) WHICH WARN THE DRIVER WHEN ANY TIRE PRESSURES DROPS BELOW 25 PERCENT OF RECOMMENDED INFLATION PRESSURE. AS OUTLINED IN A LETTER TO ODI DATED APRIL 6, 2009, FORD HAS AGREED TO SEND LETTERS TO OWNERS OF CERTAIN MY 2007 AND 2008 FORD, LINCOLN AND MERCURY VEHICLES TO PROVIDE INFORMATION ABOUT THE CRACKING CONCERN. LETTERS WILL BE SENT TO OWNERS OF VEHICLES BUILT FROM NOVEMBER 2006 THROUGH MAY 2007.OWNERS CAN OPT FOR A FREE DEALER INSPECTION.VALVES EXHIBITING SURFACE CRACKS OR AIR LEAKAGE RELATED TO OZONE ATTACK WILL BE REPLACED BY FORD UNDER ITS NORMAL WARRANTY TERMS.FORD EXPECTS TO SEND THE LETTER BY APPROXIMATELY MID-MAY 2009. BASED ON THE USE OF TPMS IN THE MAJORITY OF SUBJECT VEHICLES AND THE RELATIVELY LOW RATES OF REPAIRS ASSOCIATED WITH LEAKING VALVES AND RESULTANT TIRE DAMAGE, ODI BELIEVES THAT THE ACTIONS FORD HAS AGREED TO TAKE WILL PROVIDE EFFECTIVE AND EXPEDITIOUS RESOLUTION FOR VEHICLES THAT WERE BUILT DURING THE PERIOD WHEN VALVES WITH INADEQUATE RESISTANCE TO OZONE CRACKING WERE MOST LIKELY TO HAVE BEEN USED IN VEHICLE PRODUCTION.FURTHER INVESTIGATION OF THIS MATTER WOULD NOT BE AN EFFICIENT ALLOCATION OF AGENCY RESOURCES.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT A SAFETY-RELATED DEFECT DOES NOT EXIST.THE AGENCY WILL CONTINUE TO