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2005 Ford E-250

Owner reports · Recalls · Investigations

Limited comparison data

There is not enough comparable history to draw a useful model-year comparison.

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How this year compares

Owner complaints by model year

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Counts vary with age, sales and reporting. They are not failure rates.

What owners reported most

All reported categories

Tap a category to read its complaints. One report may name several components.

When problems were reported

Mileage at the reported incident

Limited mileage data: 8 of 11 reports include usable mileage. There isn’t enough coverage to show a useful chart.

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Air Bags. Review the 3 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Gasoline. Review the 2 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Steering. Review the 2 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

3 crash reports1 fire reports2 injury reports

What owners actually said

11 reports
125,000 miles · Jul 8, 2019
Electronic Stability Control (esc)Fuel/propulsion System

STALLS OUT WHEN DRIVING AND HAS NO TURBO BOOST LIKE IT SHOULD. ALSO USES WAY TO MUCH DIESEL BURNS THRU TO FAST.

NHTSA ODI #11229981

30,000 miles · Dec 3, 2017
SteeringCrash

WARNING. SAFETY HAZARD ABOUT DURALAST CENTER LINK PART# DS1287, ALTERNATIVE PART NUMBER:DS6070X. I INSTALLED THIS PART IN 2005 FORD E250 BUT YOU CAN INSTALL THIS PART IN OTHER VEHICLES ALSO. I REPLACE CENTER LINK 1.5 YEARS AGO(07/17/2015). METAL THREAD ON BALL JOINT BROKEN AND MADE CAR UNSTEERABLE. THIS HAPPENED AT PARKING WHE…

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WARNING. SAFETY HAZARD ABOUT DURALAST CENTER LINK PART# DS1287, ALTERNATIVE PART NUMBER:DS6070X. I INSTALLED THIS PART IN 2005 FORD E250 BUT YOU CAN INSTALL THIS PART IN OTHER VEHICLES ALSO. I REPLACE CENTER LINK 1.5 YEARS AGO(07/17/2015). METAL THREAD ON BALL JOINT BROKEN AND MADE CAR UNSTEERABLE. THIS HAPPENED AT PARKING WHEN I TURN WHEELS, IF THIS HAPPEN ON HIGHWAY NOT ON PARKING I WILL BE DEATH NOW.

NHTSA ODI #11052041

110,000 miles · Aug 12, 2013
Fuel System, Gasoline

THE FUEL TANK STRAPS FAILED DUE TO RUST IN FEB OF 2013, THE FUEL TANK WILL RUST THROUGH SOON. THIS IS NOT AN OEM FUEL TANK IN THIS VEHICLE IT HAS A DOT APPROVED FUEL TANK FROM A MFG CALLED TRANSFER FLOW, INC.OUT OF CHINO, CA. I AM DISABLED, THE VAN WAS BOUGHT NEW AS A MODIFIED WHEELCHAIR ACCESSIBLE CONVERSION VAN. IT IS A 200…

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THE FUEL TANK STRAPS FAILED DUE TO RUST IN FEB OF 2013, THE FUEL TANK WILL RUST THROUGH SOON. THIS IS NOT AN OEM FUEL TANK IN THIS VEHICLE IT HAS A DOT APPROVED FUEL TANK FROM A MFG CALLED TRANSFER FLOW, INC.OUT OF CHINO, CA. I AM DISABLED, THE VAN WAS BOUGHT NEW AS A MODIFIED WHEELCHAIR ACCESSIBLE CONVERSION VAN. IT IS A 2005 FORD E-250 THAT HAS BEEN MODIFIED BY A COMPANY CALLED NORCALVANS IN CALIFORNIA. WHEN I CONTACTED NORCALVANS THEY ADVISED ME THAT THE VAN IS OUTSIDE OF THE 3 YEAR 36,000 MILE PERIOD. WHEN I CONTACTED TRANSFER FLOW,INC. THE MFG. OF THE TANK I WAS TOLD THE SAME AND OFFERED A PRICE OF AROUND $850.00 FOR THE TANK, SHIPPING AND INSTALL ON ME. IN MY OPINION THIS IS UNACCEPTABLE. THE FUEL TANK SHOULD NOT RUST OUT AFTER ONLY 7-8 YEARS. THIS VAN WILL BECOME UNSAFE WHEN THIS RUSTY FUEL TANK STARTS LEAKING. I CAN SEND PICTURES IF YOU LIKE. *TR

NHTSA ODI #10534984

40,000 miles · Apr 15, 2011
Air Bags

TL* THE CONTACT OWNS A 2005 FORD E-250. THE CONTACT STATED THAT ONCE STARTING THE VEHICLE, THE AIR BAG WARNING LIGHT REMAINED ILLUMINATED FOR ALMOST TWO WEEKS. THE VEHICLE WAS NOT INSPECTED BY A DEALER OR AN INDEPENDENT MECHANIC. THE MANUFACTURER WAS THEN CONTACTED AND THEY ADVISED HIM THAT HE WAS NOT INCLUDED IN ANY RECALLS. TH…

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TL* THE CONTACT OWNS A 2005 FORD E-250. THE CONTACT STATED THAT ONCE STARTING THE VEHICLE, THE AIR BAG WARNING LIGHT REMAINED ILLUMINATED FOR ALMOST TWO WEEKS. THE VEHICLE WAS NOT INSPECTED BY A DEALER OR AN INDEPENDENT MECHANIC. THE MANUFACTURER WAS THEN CONTACTED AND THEY ADVISED HIM THAT HE WAS NOT INCLUDED IN ANY RECALLS. THE FAILURE MILEAGE WAS APPROXIMATELY 40,000. UPDATED 6/8/11 *CN UPDATED 06/16/11

NHTSA ODI #10396020

Mileage unknown · Oct 8, 2010
Air Bags

2005 FORD E250 CONVERSION VAN. CONSUMER WRITES REGARDING AIR BAG WARNING LIGHT ILLUMINATING.* TGW THE CONSUMER STATED HE PAID FOR THE REPAIRS AT HIS EXPENSE, AFTER HE WAS TOLD THE WARRANTY HAD EXPIRED. *JB

NHTSA ODI #10359730

187,000 miles · Mar 11, 2010
Engine And Engine Cooling

INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6) SPARK PLUG EJECTION OR BLOWOUT, I HAVE A 2005 FORD E250 VAN. THIS IS A VERY SERIOUS AND COMMON PROBLEM ON FORD MOTORS, CAN YOU LOOK INTO THIS ISSUE FOR US FORD OWNERS. THE REPAIR IN MY CASE IS GOING TO BE VERY COSTLY, DUE TO THE FACT I …

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INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6) SPARK PLUG EJECTION OR BLOWOUT, I HAVE A 2005 FORD E250 VAN. THIS IS A VERY SERIOUS AND COMMON PROBLEM ON FORD MOTORS, CAN YOU LOOK INTO THIS ISSUE FOR US FORD OWNERS. THE REPAIR IN MY CASE IS GOING TO BE VERY COSTLY, DUE TO THE FACT I WILL HAVE TO RENT A REPLACEMENT VEHICLE TO CONTINUE SERVICING MY CUSTOMERS. THANK YOU FOR INVESTING THIS MATTER. [XXX] *TR

NHTSA ODI #10318951

Mileage unknown · Feb 18, 2010
TiresCrashInjury

2005 FORD ECONLINE E250 LEFT REAR TIRE BLEW OUT CAUSING THE DRIVER TO LOSE CONTROL AND DROVE DOWN AN EMBANKMENT INTO A DITCH. *KB THE DRIVER CLAIMED MINOR INJURY TO HIS RIGHT HAND. OHIO TRAFFIC CRASH REPORT # 10-0034-90 UPDATED LETTER 04/29/10 *BF

NHTSA ODI #10312119

74,600 miles · Jan 19, 2010
Fuel System, Gasoline

NORMAL DRIVING OF A 2005 FORD E 250 ECONOLINE VAN AND SMELLED GAS. WHEN HOME, REMOVED ENGINE COVER AND DISCOVERED FUEL LINE LEAK AND SIGNIFICANT POOLING OF GAS ON REAR SECTION OF TOP OF ENGINE, THE FLEX PORTION OF THE FUEL LINE THAT FEEDS THE FUEL INJECTION MANIFOLD HAD FAILED JUST BEFORE THE CONNECTION TO THE INJECTOR. UPON …

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NORMAL DRIVING OF A 2005 FORD E 250 ECONOLINE VAN AND SMELLED GAS. WHEN HOME, REMOVED ENGINE COVER AND DISCOVERED FUEL LINE LEAK AND SIGNIFICANT POOLING OF GAS ON REAR SECTION OF TOP OF ENGINE, THE FLEX PORTION OF THE FUEL LINE THAT FEEDS THE FUEL INJECTION MANIFOLD HAD FAILED JUST BEFORE THE CONNECTION TO THE INJECTOR. UPON REMOVAL OF THE FUEL LINE (FORD PART # 5C2Z*9B325*AA) IT APPEARS THAT THE LOWER END OF THIS UPPER FLEX LINE IS ALSO FAILING. I AM REPLACING IT WITH A NEW ONE FROM FORD, BUT I AM CONCERNED WITH THE POTENTIAL FOR A MAJOR FIRE IF THIS IS A DESIGN PROBLEM (WRONG OR INADEQUATE MATERIAL OF CONSTRUCTION. *TR

NHTSA ODI #10300247

2,000 miles · Sep 14, 2009
Steering

MY 2005 FORD F250 SUPERDUTY CONTINUES TO EXPERIENCE VIOLENT STEERING VIBRATION WHEN ENCOUNTERING UNEVEN ROAD SURFACES AT HIGHWAY SPEEDS. SINCE PURCHASING THIS VEHICLE IN AUGUST 2005 I HAVE HAD SEVERAL INCIDENTS WHERE I WAS BARELY ABLE TO RETAIN CONTROL OF THE VEHICLE ONCE THE FRONT END OSCILLATION STARTED. THIS IS A WELL KNOWN P…

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MY 2005 FORD F250 SUPERDUTY CONTINUES TO EXPERIENCE VIOLENT STEERING VIBRATION WHEN ENCOUNTERING UNEVEN ROAD SURFACES AT HIGHWAY SPEEDS. SINCE PURCHASING THIS VEHICLE IN AUGUST 2005 I HAVE HAD SEVERAL INCIDENTS WHERE I WAS BARELY ABLE TO RETAIN CONTROL OF THE VEHICLE ONCE THE FRONT END OSCILLATION STARTED. THIS IS A WELL KNOWN PROBLEM AND IS DOCUMENTED ACROSS THE INTERNET AND IN NHTSA ITEM NUMBER - 10028404. I HAVE HAD THE VEHICLE REPAIRED UNDER WARRANTY BUT THEY WERE ABLE TO ONLY FIX THE PROBLEM TEMPORARILY. RECENTLY I HAD NEW MICHELIN TIRES INSTALLED AND A FRONT END ALIGNMENT COMPLETED BUT THERE WAS NO IMPROVEMENT IN VEHICLE HANDLING. THIS IS A DANGEROUS SITUATION AND SHOULD BE REVIEWED AGAIN BY THE NHTSA. *TR

NHTSA ODI #10283944

10,000 miles · Jul 31, 2006
Suspension

DT*: THE CONTACT STATED THAT THE FRONT SUSPENSION STARTED TO SHAKE WHILE ENTERING A BRIDGE AT 65 MPH DURING NORMAL ROAD CONDITIONS. THE VEHICLE WAS TAKEN TO THE DEALERSHIP WHO COULD NOT DUPLICATE THE PROBLEM. THE VEHICLE IS STILL BEING DRIVEN, HOWEVER THE BRIDGE IS NOW ENTERED AT AN ANGLE TO AVOID THE DEVELOPMENT OF THE SHAKI…

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DT*: THE CONTACT STATED THAT THE FRONT SUSPENSION STARTED TO SHAKE WHILE ENTERING A BRIDGE AT 65 MPH DURING NORMAL ROAD CONDITIONS. THE VEHICLE WAS TAKEN TO THE DEALERSHIP WHO COULD NOT DUPLICATE THE PROBLEM. THE VEHICLE IS STILL BEING DRIVEN, HOWEVER THE BRIDGE IS NOW ENTERED AT AN ANGLE TO AVOID THE DEVELOPMENT OF THE SHAKING EFFECT.

NHTSA ODI #10164030

Official recalls

8

09V249000 · Equipment Adaptive/mobility

Jul 1, 2009

J'S MOBILITY UNLIMITED, INC., IS RECALLING ONE MODEL YEAR 2005 FORD E-250 VAN EQUIPPED WITH A RICON PLATFORM STYLE WHEELCHAIR LIFT. THIS VEHICLE FAILS TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 404, "PLATFORM LIFT INSTALLATIONS IN MOTOR VEHICLES." THE THRESHOLD WARNING SYSTEM MAY NOT DETECT THE PRESENCE OF A WHEELCHAIR OR MOBILITY AID USER IN A CERTAIN SPOT WITHIN THE DEFINED THRESHOLD AREA.

Consequence & remedy

Consequence: THE USER OF THE LIFT COULD BE INJURED SHOULD THE LIFT MOVE UNINTENTIONALLY.

Remedy: J'S MOBILITY UNLIMITED IS WORKING WITH RICON TO CORRECT THE WHEELCHAIR LIFTS FREE OF CHARGE (PLEASE SEE 07E095). OWNERS MAY CONTACT RICON AT 1-818-267-3000 OR J'S MOBILITY UNLIMITED AT 1-601-939-2112.

09V250000 · Equipment Adaptive/mobility

Jul 1, 2009

J'S MOBILITY UNLIMITED, INC., IS RECALLING ONE MODEL YEAR 2005 FORD E-250 VAN EQUIPPED WITH A RICON PLATFORM STYLE WHEELCHAIR LIFT. THIS VEHICLE FAILS TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 404, "PLATFORM LIFT INSTALLATIONS IN MOTOR VEHICLES." THE ANTI-STOW INTERLOCK MAY NOT DETECT THE PRESENCE OF A WHEELCHAIR OR MOBILITY AID USER. THE PRESSURE SENSING SWITCH THAT DETECTS THE PRESENCE OF WEIGHT ON THE PLATFORM WAS NOT ADJUSTED TO THE NECESSARY SENSITIVITY LEVEL. THE LIFT COULD STOW EVEN THOUGH SOMEONE OR SOMETHING IS STILL ON THE LIFT.

Consequence & remedy

Consequence: THE USER OF THE LIFT COULD BE INJURED SHOULD THE LIFT MOVE UNINTENTIONALLY.

Remedy: J'S MOBILITY UNLIMITED IS WORKING WITH RICON TO CORRECT THE WHEELCHAIR LIFTS FREE OF CHARGE (PLEASE SEE 07E097). OWNERS MAY CONTACT RICON AT 1-818-267-3000 OR J'S MOBILITY UNLIMITED AT 1-601-939-2112.

09V243000 · Equipment Adaptive/mobility

Jun 29, 2009

HANDICAPPED DRIVER SERVICES IS RECALLING 3 MODEL YEAR 2004 AND 2005 FORD E-250 TRANSIT BUSES BUILT ON FORD CHASSIS AND EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFTS. THESE VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 404, "PLATFORM LIFT INSTALLATIONS IN MOTOR VEHICLES." THE ANTI-STOW INTERLOCK MAY NOT DETECT THE PRESENCE OF A WHEELCHAIR OR MOBILITY AID USER. THE PRESSURE SENSING SWITCH THAT DETECTS THE PRESENCE OF WEIGHT ON THE PLATFORM WAS NOT ADJUSTED TO THE NECESSARY SENSITIVITY LEVEL. THE LIFT COULD STOW EVEN THOUGH SOMEONE OR SOMETHING IS STILL ON THE LIFT.

Consequence & remedy

Consequence: THE USER OF THE LIFT COULD BE INJURED SHOULD THE LIFT MOVE UNINTENTIONALLY.

Remedy: HANDICAPPED DRIVER SERVICES IS WORKING WITH RICON TO CORRECT THE WHEELCHAIR LIFTS FREE OF CHARGE (PLEASE SEE 07E097). OWNERS MAY CONTACT RICON AT 1-818-267-3000 OR HANDICAPPED DRIVER SERVICES AT 1-770-422-9674.

09V242000 · Equipment Adaptive/mobility

Jun 26, 2009

HANDICAPPED DRIVER SERVICES IS RECALLING 3 MODEL YEAR 2004 AND 2005 FORD E-250 RENTAL VANS BUILT ON FORD CHASSIS AND EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFTS. THESE VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 404, "PLATFORM LIFT INSTALLATIONS IN MOTOR VEHICLES." THE THRESHOLD WARNING SYSTEM MAY NOT DETECT THE PRESENCE OF A WHEELCHAIR OR MOBILITY AID USER IN A CERTAIN SPOT WITHIN THE DEFINED THRESHOLD AREA.

Consequence & remedy

Consequence: THE USER OF THE LIFT COULD BE INJURED SHOULD THE LIFT MOVE UNINTENTIONALLY.T

Remedy: HANDICAPPED DRIVER SERVICES IS WORKING WITH RICON TO CORRECT THE WHEELCHAIR LIFTS FREE OF CHARGE (PLEASE SEE 07E095). OWNERS MAY CONTACT RICON AT 1-818-267-3000 OR HANDICAPPED DRIVER SERVICES AT 1-770-422-9674.

09V100000 · Equipment Adaptive/mobility

Mar 27, 2009

VAN CONVERSIONS IS RECALLING 52 MY 2004-2007 FORD E-150, E-250 E-350 AND MY 2006 GM SAVANNA 3500 VANS BUILT ON FORD AND GM CHASSIS AND EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFTS. THESE LIFTS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 403, "PLATFORM LIFT SYSTEM ACCESSIBLE FOR MOTOR VEHICLES," THE ANTI-STOW INTERLOCK MAY NOT DETECT THE PRESENCE OF A WHEELCHAIR OR MOBILITY AID USER. THE PRESSURE SENSING SWITCH THAT DETECTS THE PRESENCE OF WEIGHT ON THE PLATFORM WAS NOT ADJUSTED TO THE NECESSARY SENSITIVITY LEVEL. THE LIFT COULD STOW EVEN THOUGH SOMEONE OR SOMETHING IS STILL ON THE LIFT.

Consequence & remedy

Consequence: A LIFT OCCUPANT CAN BE INJURED SHOULD THE LIFT BEGIN TO STOW UNINTENTIONALLY.

Remedy: VAN CONVERSIONS IS WORKING WITH RICON TO CORRECT THE WHEELCHAIR LIFTS FREE OF CHARGE (PLEASE SEE 07E097). OWNERS MAY CONTACT RICON AT 1-818-267-3000 OR VAN CONVERSIONS AT 610-837-0707.

09V102000 · Equipment Adaptive/mobility

Mar 27, 2009

VAN CONVERSIONS IS RECALLING 74 MY 2004-2007 FORD E-150, E-250 E-350 AND MY 2006 GM SAVANNA 3500 VANS BUILT ON FORD AND GM CHASSIS AND EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFTS. THESE VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 404, "PLATFORM LIFT INSTALLATIONS IN MOTOR VEHICLES." THE THRESHOLD WARNING SYSTEM MAY NOT DETECT THE PRESENCE OF A WHEELCHAIR OR MOBILITY AID USER IN A CERTAIN SPOT WITHIN THE DEFINED THRESHOLD AREA.

Consequence & remedy

Consequence: THE USER OF THE LIFT COULD BE INJURED SHOULD THE LIFT MOVE UNINTENTIONALLY.

Remedy: VAN CONVERSIONS IS WORKING WITH RICON TO CORRECT THE WHEELCHAIR LIFTS FREE OF CHARGE (PLEASE SEE 07E095). OWNERS MAY CONTACT RICON AT 1-818-267-3000 OR VAN CONVERSIONS AT 610-837-0707.

08V488000 · Equipment Adaptive/mobility

Sep 22, 2008

QUALITY VAN SALES IS RECALLING 18 MY 2005-2007 FORD E-250, MY 2006 FORD E-350, AND CHEVROLET EXPRESS VANS EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFTS. THESE VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 404, "PLATFORM LIFT INSTALLATIONS IN MOTOR VEHICLES." THE THRESHOLD WARNING SYSTEM MAY NOT DETECT THE PRESENCE OF A WHEELCHAIR OR MOBILITY AID USER IN A CERTAIN SPOT WITHIN THE DEFINED THRESHOLD AREA.

Consequence & remedy

Consequence: THE USER OF THE LIFT COULD BE INJURED SHOULD THE LIFT MOVE UNINTENTIONALLY.

Remedy: QUALITY VAN SALES IS WORKING WITH RICON TO CORRECT THE WHEELCHAIR LIFTS FREE OF CHARGE (PLEASE SEE 07E095). OWNERS MAY CONTACT RICON AT 1-818-267-3000 OR QUALITY VAN SALES AT 1-800-408-8550.

08V489000 · Equipment Adaptive/mobility

Sep 22, 2008

QUALITY VAN SALES IS RECALLING 18 MY 2005-2007 FORD E-250, MY 2006 FORD E-350 AND CHEVROLET EXPRESS VANS EQUIPPED WITH RICON PLATFORM STYLE WHEELCHAIR LIFTS. THESE LIFTS FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 403, "PLATFORM LIFT SYSTEMS FOR MOTOR VEHICLES." THE ANTI-STOW INTERLOCK MAY NOT DETECT THE PRESENCE OF A WHEELCHAIR OR MOBILITY AID USER. THE PRESSURE SENSING SWITCH THAT DETECTS THE PRESENCE OF WEIGHT ON THE PLATFORM WAS NOT ADJUSTED TO THE NECESSARY SENSITIVITY LEVEL. THE LIFT COULD STOW EVEN THOUGH SOMEONE OR SOMETHING IS STILL ON THE LIFT.

Consequence & remedy

Consequence: A LIFT OCCUPANT CAN BE INJURED SHOULD THE LIFT BEGIN TO STOW UNINTENTIONALLY.

Remedy: QUALITY VAN SALES IS WORKING WITH RICON TO CORRECT THE WHEELCHAIR LIFTS FREE OF CHARGE (PLEASE SEE 07E095). OWNERS MAY CONTACT RICON AT 1-818-267-3000 OR QUALITY VAN SALES AT 1-800-408-8550.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

EA10003 · Hvac Switch Failures

Opened Apr 13, 2010 · Closed Mar 5, 2012

Status: closed (inferred from source dates) · Electrical System:wiring:interior/under Dash

This investigation was opened based on one complaint and reports from four transportation fleets alleging 182 blower motor control switch failures.ODI was concerned that these melting and burning switches could lead to an open flame that could spread throughout the vehicle.After a comprehensive review of all data related to overheating blower motor control switches in the subject vehicles, ODI did not identify the existence of a safety defect trend.ODI reviewed 1,036 complaints, claims, and field reports of failed blower motor control switches and determined that only two fires were likely to have been caused by a failing subject blower motor control switch.This represents a failure rate of 0.2 R/100K on a population of 1,076,975 vehicles that have been in service for up to 14 years.ODI has found that when the subject switches do fail and begin to melt, they are constructed in a manner that typically prevents the failing switch from igniting and developing into an open flame.Ford Motor Company has agreed to take two actions to further reduce the likelihood an overheated blower motor switch in the subject vehicles.Ford informed ODI that it has implemented a series of design changes to the subject switch that will help prevent it from developing internal high resistance short circuits.Ford has also informed ODI that it would release a Technical Service Bulletin (TSB-11-11-21) instructing subject vehicle owners to replace the electrical connector at the same time a failed switch is replaced.In light of the low rate of failure resulting in open flame and fire spread on the subject vehicles, and Ford's actions to reduce the likelihood of a switch failure through switch design changes and a TSB, further use of agency resources does not appear to be warranted.The closing of this investigation does not constitute a finding by NHTSA that no safety-related defect exists.The agency reserves the right to take further action if warranted by the circumstances.The ODI complaints cited above can be reviewed at www-odi.nhtsa.dot.gov/owners/SearchNHTSAID under the following (ODI) numbers: 10427875, 10114393, 10257890For additional information, see the attached closing report.