Illustration2004 SPRINTER VANS HAD PROBLEMS WITH CARBON DIOXIDE GETTING INSIDE OF THE VEHICLE.***NO ANSWER REQUIRED***. *MR *NM
2004 Dodge Sprinter
Owner reports · Recalls · Investigations
Limited comparison data
There is not enough comparable history to draw a useful model-year comparison.
About this comparison →How this year compares
Owner complaints by model year
Compare all Sprinter years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
150–25K
625–50K
550–75K
075–100K
4100–150K
1150K+
31 reports with mileage · 8 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Tires. Review the 10 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Engine And Engine Cooling. Review the 8 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Electrical System. Review the 4 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
0 crash reports1 fire reports0 injury reports
What owners actually said
39 reports2004 DODGE SPRINTER FUEL HOSE DISCONNECTED WHICH CAUSED THE ENGINE TO STOP OPERATING WHILE IN MOTION.*MR THERE WAS ALSO A WIRING ISSUE WHICH CAUSED THE BATTERY TO DRAIN AND THE ENGINE FAULT LIGHT WAS ILLUMINATED DUE TO THE LOOSE CONNECTION IN THE FUEL TANK. *TT
SINCE PURCHASING THE VEHICLE THERE HAS BEEN A CONTINUOUS GRINDING AND VIBRATION WITH THE BRAKES, WHICH HAS IMPERFECTLY THE VEHICLE'S PERFORMANCE. CONSUMER TOOK VEHICLE TO DEALER FOR SERVICE, AND THE BRAKE PADS WERE REPLACED TWICE. HOWEVER, PROBLEM RECURRED. *AK REPLACED 4 ROTORS IN APRIL 2005 AND PROBLEM STILL THERE. WHEN D…
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SINCE PURCHASING THE VEHICLE THERE HAS BEEN A CONTINUOUS GRINDING AND VIBRATION WITH THE BRAKES, WHICH HAS IMPERFECTLY THE VEHICLE'S PERFORMANCE. CONSUMER TOOK VEHICLE TO DEALER FOR SERVICE, AND THE BRAKE PADS WERE REPLACED TWICE. HOWEVER, PROBLEM RECURRED. *AK REPLACED 4 ROTORS IN APRIL 2005 AND PROBLEM STILL THERE. WHEN DRIVING SLOW AND APPLYING THE BRAKES THERE WAS A LOUD GRINDING NOISE COMING FROM BRAKES. WHILE DRIVING ON THE HIGHWAY AND BRAKING VIBRATIONS WERE FELT FOLLOWED BY GRINDING OF BRAKES. *BF *NM
DRIVER NOTICED SMOKE COMING FROM UNDERNEATH THE VEHICLE WHILE PARKED. DRIVER TOOK VEHICLE TO THE DEALER FOR INSPECTION, AND MECHANIC DETERMINED THAT THE PROBLEM COULD NOT DUPLICATED. *AK
WHILE DRIVING AT HIGHWAY SPEED OR GREATER VEHICLE CUTS OFF WITHOUT WARNING, CAUSING THE VEHICLE TO LOSE POWER. OWNER HAS TAKEN THE VEHICLE TO THE DEALERS ON SEVERAL OCCASIONS. HOWEVER, DEALERSHIP WAS UNABLE TO DIAGNOSE THE PROBLEM. *AK....WHILE DRIVING ON I-5 IN CALIFORNIA, JUST AFTER PASSING A LARGE SEMI, THE POWER CUT OFF. IT…
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WHILE DRIVING AT HIGHWAY SPEED OR GREATER VEHICLE CUTS OFF WITHOUT WARNING, CAUSING THE VEHICLE TO LOSE POWER. OWNER HAS TAKEN THE VEHICLE TO THE DEALERS ON SEVERAL OCCASIONS. HOWEVER, DEALERSHIP WAS UNABLE TO DIAGNOSE THE PROBLEM. *AK....WHILE DRIVING ON I-5 IN CALIFORNIA, JUST AFTER PASSING A LARGE SEMI, THE POWER CUT OFF. IT APPEARED JUSRT LIKE THE KEY HAD BEEN TURNED OFF. THE SEMI ALMOST JACK-KNIFED, AND THE VEHICLE ALONGSIDE HAD TO DRIVE ONTO THE GRASS MEDIUM. NO INCIDENT OCCURRED. VEHICLE CONSTANTLY SUFFERED LOSS OF POWER. *AK
TIRES LOSING AIR PRESSURE EVERYDAY. *AK PE04066_CAT
DRIVER SIDE MIRROR WON'T ADJUST HIGH ENOUGH TO BE ABLE TO SEE CARS BEHIND VEHICLE. CHRYSLER'S ANSWER IS THAT IT IS OPERATING AS DESIGNED AND NOT COVERED UNDER WARRANTY. *AK
WHILE DRIVING 35 MPH FRONT DRIVER SIDE TIRE DEFLATTED. CONSUMER PULLED OVER AND CHANGED THE TIRE. DEALERSHIP WAS NOTIFED, BUT DID NOT RESOLVE THE PROBLEM. MICHELIN, 225/75R16.*AK PE04066_CAT
VALVE STEM FAILED ON RIGHT REAR TIRE. TIRE DEFLATED RAPIDLY WHILE PARKED. 6100 MILES ON VEHICLE. DODGE SPRINTER 2500, 158 WHEELBASE AIRSTREAM CONVERSION RV.*AK PE04066_CAT
Official recalls
0No recalls in this snapshot.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1PE04066 · Tire Valve Failure
Opened Sep 21, 2004 · Closed Feb 2, 2005
Status: closed (inferred from source dates) · Tires; Tires:valve
ODI OPENED PE04-066 TO INVESTIGATE FIVE COMPLAINTS ALLEGING TIRE VALVE FAILURE IN MY 2003-04 SUBJECT VEHICLES.SOME OF THE COMPLAINTS ALLEGED MULTIPLE TIRE VALVE FAILURES FOR A SINGLE VEHICLE.ON DECEMBER 16, 2004, DAIMLERCHRYSLER MANUFACTURING INTERNATIONAL (DCMI) NOTIFIED NHTSA OF A SAFETY DEFECT IN APPROXIMATELY 23,000 MY 2002-05 SPRINTER 2500 VEHICLES EQUIPPED WITH TR-600 TIRE VALVES PRODUCED BY ALLIGATOR VENTILFABRICK GMBH (RECALL 04V-600).THE NOTIFICATION IDENTIFIED THE CHEMICAL SPECIFICATION OF THE RUBBER COMPONENTS AND AN UNSTABLE SUPPLIER PRODUCTION PROCESS, WHICH RESULTED IN INADEQUATE MIXING OF THE RUBBER COMPONENTS, AS THE FACTORS CONTRIBUTING TO THIS DEFECT.AS A RESULT OF THESE FACTORS, CRACKS CAN DEVELOP WITHIN THE RUBBER PART OR BETWEEN THE METAL AND THE RUBBER PARTS OF THE VALVE STEM, WHICH CAN LEAD TO A LOSS OF AIR PRESSURE AT THE VALVE STEM AND MAY POSE A RISK TO MOTOR VEHICLE SAFETY.ALTHOUGH THE TR-600 TIRE VALVE IS USED ONLY ON THE 2500 SERIES SUBJECT VEHICLES WITH 16 INCH TIRES, DCMI WILL CONDUCT A SAFETY RECALL FOR ALL SPRINTER 2500 VEHICLES SOLD IN THE U.S. TO REPLACE THE CURRENT TIRE VALVES WITH A TR-600 VALVE, WHICH USES A SINGLE RUBBER COMPONENT FOR THE VALVES.ALL 24 COMPLAINTS AND ALL 43 WARRANTY CLAIMS IDENTIFIED IN THIS INVESTIGATION INVOLVED MY 2002-04 SPRINTER 2500 VEHICLES, WHICH COMPRISE APPROXIMATELY 84 PERCENT OF THE SUBJECT VEHICLE POPULATION.
Additional source detail variants (2)
Tires
ODI OPENED PE04-066 TO INVESTIGATE FIVE COMPLAINTS ALLEGING TIRE VALVE FAILURE IN MY 2003-04 SUBJECT VEHICLES.SOME OF THE COMPLAINTS ALLEGED MULTIPLE TIRE VALVE FAILURES FOR A SINGLE VEHICLE.ON DECEMBER 16, 2004, DAIMLERCHRYSLER MANUFACTURING INTERNATIONAL (DCMI) NOTIFIED NHTSA OF A SAFETY DEFECT IN APPROXIMATELY 23,000 MY 2002-05 SPRINTER 2500 VEHICLES EQUIPPED WITH TR-600 TIRE VALVES PRODUCED BY ALLIGATOR VENTILFABRICK GMBH (RECALL 04V-600).THE NOTIFICATION IDENTIFIED THE CHEMICAL SPECIFICATION OF THE RUBBER COMPONENTS AND AN UNSTABLE SUPPLIER PRODUCTION PROCESS, WHICH RESULTED IN INADEQUATE MIXING OF THE RUBBER COMPONENTS, AS THE FACTORS CONTRIBUTING TO THIS DEFECT.AS A RESULT OF THESE FACTORS, CRACKS CAN DEVELOP WITHIN THE RUBBER PART OR BETWEEN THE METAL AND THE RUBBER PARTS OF THE VALVE STEM, WHICH CAN LEAD TO A LOSS OF AIR PRESSURE AT THE VALVE STEM AND MAY POSE A RISK TO MOTOR VEHICLE SAFETY.ALTHOUGH THE TR-600 TIRE VALVE IS USED ONLY ON THE 2500 SERIES SUBJECT VEHICLES WITH 16 INCH TIRES, DCMI WILL CONDUCT A SAFETY RECALL FOR ALL SPRINTER 2500 VEHICLES SOLD IN THE U.S. TO REPLACE THE CURRENT TIRE VALVES WITH A TR-600 VALVE, WHICH USES A SINGLE RUBBER COMPONENT FOR THE VALVES.ALL 24 COMPLAINTS AND ALL 43 WARRANTY CLAIMS IDENTIFIED IN THIS INVESTIGATION INVOLVED MY 2002-04 SPRINTER 2500 VEHICLES, WHICH COMPRISE APPROXIMATELY 84 PERCENT OF THE SUBJECT VEHICLE POPULATION.
Tires:valve
ODI OPENED PE04-066 TO INVESTIGATE FIVE COMPLAINTS ALLEGING TIRE VALVE FAILURE IN MY 2003-04 SUBJECT VEHICLES.SOME OF THE COMPLAINTS ALLEGED MULTIPLE TIRE VALVE FAILURES FOR A SINGLE VEHICLE.ON DECEMBER 16, 2004, DAIMLERCHRYSLER MANUFACTURING INTERNATIONAL (DCMI) NOTIFIED NHTSA OF A SAFETY DEFECT IN APPROXIMATELY 23,000 MY 2002-05 SPRINTER 2500 VEHICLES EQUIPPED WITH TR-600 TIRE VALVES PRODUCED BY ALLIGATOR VENTILFABRICK GMBH (RECALL 04V-600).THE NOTIFICATION IDENTIFIED THE CHEMICAL SPECIFICATION OF THE RUBBER COMPONENTS AND AN UNSTABLE SUPPLIER PRODUCTION PROCESS, WHICH RESULTED IN INADEQUATE MIXING OF THE RUBBER COMPONENTS, AS THE FACTORS CONTRIBUTING TO THIS DEFECT.AS A RESULT OF THESE FACTORS, CRACKS CAN DEVELOP WITHIN THE RUBBER PART OR BETWEEN THE METAL AND THE RUBBER PARTS OF THE VALVE STEM, WHICH CAN LEAD TO A LOSS OF AIR PRESSURE AT THE VALVE STEM AND MAY POSE A RISK TO MOTOR VEHICLE SAFETY.ALTHOUGH THE TR-600 TIRE VALVE IS USED ONLY ON THE 2500 SERIES SUBJECT VEHICLES WITH 16 INCH TIRES, DCMI WILL CONDUCT A SAFETY RECALL FOR ALL SPRINTER 2500 VEHICLES SOLD IN THE U.S. TO REPLACE THE CURRENT TIRE VALVES WITH A TR-600 VALVE, WHICH USES A SINGLE RUBBER COMPONENT FOR THE VALVES.ALL 24 COMPLAINTS AND ALL 43 WARRANTY CLAIMS IDENTIFIED IN THIS INVESTIGATION INVOLVED MY 2002-04 SPRINTER 2500 VEHICLES, WHICH COMPRISE APPROXIMATELY 84 PERCENT OF THE SUBJECT VEHICLE POPULATION.