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2004 Chrysler Town And Country

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2004 Chrysler Town And Country do not stand out strongly from the model-year median of 216.5.

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When problems were reported

Mileage at the reported incident

146 reports with mileage · 21 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Fuel/propulsion System. Review the 33 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Gasoline. Review the 25 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Electrical System. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

9 crash reports5 fire reports7 injury reports

What owners actually said

167 reports
76,000 miles · Aug 17, 2012
Fuel/propulsion System

FOR THE LAST COUPLE OF YEARS, EVERY TIME WE FILL THE GAS TANK ON OUR 2004 TOWN & COUNTRY IT STALLS AFTER DRIVING BEGINS. ON MULTIPLE OCCASIONS IT HAS STALLED IN FRONT OF SEVERAL LANES OF ONCOMING TRAFFIC. THE ENGINE TOTALLY DIES AND ALL POWER STEERING IS LOST. AFTER RESTARTING IT RUNS FINE. WE HAVE HAD MULTIPLE OCCASIONS WHERE…

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FOR THE LAST COUPLE OF YEARS, EVERY TIME WE FILL THE GAS TANK ON OUR 2004 TOWN & COUNTRY IT STALLS AFTER DRIVING BEGINS. ON MULTIPLE OCCASIONS IT HAS STALLED IN FRONT OF SEVERAL LANES OF ONCOMING TRAFFIC. THE ENGINE TOTALLY DIES AND ALL POWER STEERING IS LOST. AFTER RESTARTING IT RUNS FINE. WE HAVE HAD MULTIPLE OCCASIONS WHERE COLLISIONS HAVE BEEN BARELY AVOIDED AND THIS IS MY WIFE AND CHILDREN IN THAT VAN. IT HAS BEEN REPORTED ON MULTIPLE ONLINE AUTOMOTIVE FORUMS AS A COMMON PROBLEM. THE CHRYSLER MECHANIC IMMEDIATELY NEW THE PROBLEM WHEN I DESCRIBED THE SYMPTOMS. HE SAID IT IS CAUSED BY A FAULTY SENSOR IN THE FUEL TANK AND THEY SEE IT VERY FREQUENTLY BUT UNFORTUNATELY CHRYSLER DOES NOT ACKNOWLEDGE THE PROBLEM. THIS IS A SERIOUS SAFETY ISSUE AND I HOPE CHRYSLER DECIDES TO DO THE RIGHT THING AND IT DOES NOT TAKE A LOSS OF LIFE TO GET THEIR ATTENTION. I ASSURE YOU THAT IT IS ONLY A MATTER OF TIME BEFORE THIS BECOMES REALITY. *TR

NHTSA ODI #10471249

30,000 miles · Aug 9, 2012
Fuel/propulsion System

FOR THE LAST 5 YEARS EVERY TIME WE FILL THE GAS TANK ON OUR 2004 TOWN & COUNTRY WITH GAS IS STALLS AFTER DRIVING BETWEEN 50 AND 150 YARDS. ON MULTIPLE OCCASIONS IT HAS STALLED IN FRONT OF SEVERAL LANES OF ONCOMING TRAFFIC AFTER PULLING OUT OF GAS STATIONS. IT HAS ALSO STALLED IN FRONT OF FAST MOVING ONCOMING TRAFFIC WHEN TURNING…

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FOR THE LAST 5 YEARS EVERY TIME WE FILL THE GAS TANK ON OUR 2004 TOWN & COUNTRY WITH GAS IS STALLS AFTER DRIVING BETWEEN 50 AND 150 YARDS. ON MULTIPLE OCCASIONS IT HAS STALLED IN FRONT OF SEVERAL LANES OF ONCOMING TRAFFIC AFTER PULLING OUT OF GAS STATIONS. IT HAS ALSO STALLED IN FRONT OF FAST MOVING ONCOMING TRAFFIC WHEN TURNING LEFT ACROSS ONCOMING LANES. WHEN IT STALLS, THE MOTOR QUITS AND ALL POWER IN STEERING AND BRAKING IS LOST. THE VAN MUST BE PUT INTO PARK IN ORDER TO RESTART, WHICH MEANS COMING TO A COMPLETE STOP IN FRONT OF TRAFFIC. AFTER RESTARTING IT RUNS FINE. WE HAVE HAD APPROXIMATELY 9 OCCASIONS WHERE HIGH SPEED COLLISIONS HAVE BEEN VERY BARELY AVOIDED, USUALLY WITH CHILDREN IN THE CAR. IT HAS BEEN REPORTED ON AUTOMOTIVE ONLINE FORUMS AND FROM MECHANICS AS A COMMON PROBLEM RESULTING FROM A FAULTY SENSOR IN THE CHRYSLER FUEL TANKS. UNFORTUNATELY CHRYSLER DOES NOT ACKNOWLEDGE THIS FACT. *TR

NHTSA ODI #10470028

110,000 miles · Jul 30, 2012
Fuel/propulsion System

EVERY TIME THIS VEHICLE IS FILLED UP WITH GASOLINE, (87, 89 OR HIGHER OCTANE IT DOESN'T MATTER), IT STARTS TO STALL & BUCKS AS THE ENGINE RPMS FLUCTUATE WILDLY FROM 600 TO 3000 PLUS. THIS HAPPENS EVERY TIME THAT IT IS FILLED UP TO FULL & HAS BEEN GOING ON FOR MORE THAN 1 YEAR. NOW THE CHECK ENGINE LIGHT IS ON. IF I ONLY FILL IT …

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EVERY TIME THIS VEHICLE IS FILLED UP WITH GASOLINE, (87, 89 OR HIGHER OCTANE IT DOESN'T MATTER), IT STARTS TO STALL & BUCKS AS THE ENGINE RPMS FLUCTUATE WILDLY FROM 600 TO 3000 PLUS. THIS HAPPENS EVERY TIME THAT IT IS FILLED UP TO FULL & HAS BEEN GOING ON FOR MORE THAN 1 YEAR. NOW THE CHECK ENGINE LIGHT IS ON. IF I ONLY FILL IT UP TO 3/4S OR EVEN JUST LESS THAN FULL, THE STALLING PATTERN DOES NOT OCCUR. I HAVE LEARNED TO EXPECT IT & EITHER FILL IT UP JUST SHY OF FULL OR I DRIVE THE VAN LIKE A STANDARD, (ONE FOOT ON THE BRAKE & THE OTHER ON THE GAS). HOWEVER, I FEEL THAT THIS IS ONLY A CHEAP BAND-AID FOR A SIGNIFICANT SAFETY ISSUE THAT WARRANTS A FULL RECALL. THIS ISSUE HAS BEEN REPORTED MULTIPLE TIMES & IT WOULD BE A SHAME IF IT TOOK A SERIOUS ACCIDENT FOR NHTSA OR CHRYSLER TO ACT ON THE PROBLEM. ESPECIALLY IF IT HAPPENS TO BE MY WIFE OR MY TWO TEENAGE AGE CHILDREN THAT ARE INVOLVED IN ANY ACCIDENT. PLEASE ACT NOW! *TR

NHTSA ODI #10468286

234,560 miles · May 23, 2012
Tires

CORRODED VALVE STEM ON A TPMS SENSOR BROKE WHEN REMOVING THE VALVE CAP TO CHECK THE TIRE PRESSURE. HAD TO REPLACE THE TPMS SENSOR FOR THE CUSTOMER. *TT

NHTSA ODI #10459370

90,000 miles · May 9, 2012
Engine And Engine Cooling

TL* THE CONTACT OWNS A 2004 CHRYSLER TOWN AND COUNTRY. THE CONTACT WAS DRIVING 25 MPH WHEN THE CHECK ENGINE WARNING LIGHT ILLUMINATED. THE CONTACT THEN NOTICED THAT THE TEMPERATURE GAUGE WAS INDICATING THAT THE VEHICLE WAS OVERHEATING. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS ADVISED TO THE CONTACT THAT THE …

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TL* THE CONTACT OWNS A 2004 CHRYSLER TOWN AND COUNTRY. THE CONTACT WAS DRIVING 25 MPH WHEN THE CHECK ENGINE WARNING LIGHT ILLUMINATED. THE CONTACT THEN NOTICED THAT THE TEMPERATURE GAUGE WAS INDICATING THAT THE VEHICLE WAS OVERHEATING. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS ADVISED TO THE CONTACT THAT THE ENGINE OIL HAD BECOME TOO HOT AND WAS CLOGGING THE CATALYTIC CONVERTER. THE MANUFACTURER WAS CONTACTED AND MADE AWARE OF THE FAILURE BUT OFFERED NO ASSISTANCE TO THE CONTACT. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 90,000 AND THE CURRENT MILEAGE WAS 105,000.

NHTSA ODI #10457858

98,000 miles · Apr 29, 2012
Fuel System, Gasoline

THE INTERNAL VALVE IN THE FUEL TANK IS STUCK OPEN ALLOWING LIQUID FUEL TO ENTER AND SATURATE THE EVAP CANISTER WITH FUEL DURING A FUEL FILL UP. WHEN THE EVAP SYSTEM PURGES THE CANISTER, LIQUID FUEL IS DRAWN INTO THE INTAKE MANIFOLD CAUSING AN OVER RICH AIR/FUEL CONDITION THAT WILL CAUSE THE ENGINE TO STALL WITHIN 5 MINUTES OF T…

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THE INTERNAL VALVE IN THE FUEL TANK IS STUCK OPEN ALLOWING LIQUID FUEL TO ENTER AND SATURATE THE EVAP CANISTER WITH FUEL DURING A FUEL FILL UP. WHEN THE EVAP SYSTEM PURGES THE CANISTER, LIQUID FUEL IS DRAWN INTO THE INTAKE MANIFOLD CAUSING AN OVER RICH AIR/FUEL CONDITION THAT WILL CAUSE THE ENGINE TO STALL WITHIN 5 MINUTES OF THE FUEL FILL UP. IF THE STALL OCCURS WHILE THE VEHICLE IS AT LOW SPEEDS AND STEERING AROUND A CORNER, THE POWER STEERING ASSIST FAILS SUDDENLY. THIS CAN MAKE THE VEHICLE UNCONTROLLABLE DURING A TIGHT LOW-SPEED TURN WITH THE POTENTIAL TO CAUSE AN ACCIDENT. *TR

NHTSA ODI #10456793

54,800 miles · Apr 17, 2012
Engine And Engine Cooling

MY VAN COMPLETELY SHUT DOWN AFTER I FILLED THE TANK WITH GAS. I DIDN'T KNOW WHAT HAPPEND BUT I HAD NO POWER TO STEER TO THE SIDE OF THE ROAD AND HAD TO TURN OFF THE ENGINE AND TRY TO RESTART IT SEVERAL TIMES BEFORE IT STARTED AGAIN. I HAVE HAD THIS PROBLEM EVERY TIME I FILL THE TANK, FROM ANY LEVEL OF GAS. IF I CAN LEAVE THE …

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MY VAN COMPLETELY SHUT DOWN AFTER I FILLED THE TANK WITH GAS. I DIDN'T KNOW WHAT HAPPEND BUT I HAD NO POWER TO STEER TO THE SIDE OF THE ROAD AND HAD TO TURN OFF THE ENGINE AND TRY TO RESTART IT SEVERAL TIMES BEFORE IT STARTED AGAIN. I HAVE HAD THIS PROBLEM EVERY TIME I FILL THE TANK, FROM ANY LEVEL OF GAS. IF I CAN LEAVE THE GAS STATION AND TRAVEL TO .7 MILES WITH CONSTANT PRESSURE ON THE GAS PEDAL, IT SOMETIMES WON'T DIE. IF I HAVE TO BRAKE, THE ENGINE COMPLETELY CHOKES OUT. I HAVE TAKEN IT BACK TO THE SERVICE DEPARTMENT AND THEY SAID THEY COULDN'T FIX IT BECAUSE THEY NEEDED TO BE ABLE TO FILL IT TO SEE IT HAPPEN AND THEY WEREN'T GOING TO DO THAT. FINALLY AFTER A YEAR OF THIS PROBLEM AND A MULTITUDE OF OTHERS, I CALLED CHRYSLER USA AND ALL OF THE SUDDEN, I HAD A MANAGER AT THE SERVICE DEPARTMENT VOLUNTEER TO RIDE WITH ME TO SEE IT HAPPEN. SURE ENOUGH IT DID AND THEY HAD TO REPLACE THE ENTIRE FUEL TANK AND FUEL LINE...... *JS

NHTSA ODI #10455521

95,000 miles · Feb 15, 2012
Structure

TL* THE CONTACT OWNS A 2004 CHRYSLER TOWN AND COUNTRY. THE CONTACT STATED THAT THE JACK WAS USED TO REPLACE THE FRONT DRIVER'S SIDE TIRE WHEN THE VEHICLE CAVED IN ABNORMALLY. THE CONTACT NOTICED THAT THE FAILURE WAS CAUSED BY EXTREME RUST. THE VEHICLE HAD NOT BEEN INSPECTED BY THE DEALER. THE FAILURE AND THE CURRENT MILEAGES WER…

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TL* THE CONTACT OWNS A 2004 CHRYSLER TOWN AND COUNTRY. THE CONTACT STATED THAT THE JACK WAS USED TO REPLACE THE FRONT DRIVER'S SIDE TIRE WHEN THE VEHICLE CAVED IN ABNORMALLY. THE CONTACT NOTICED THAT THE FAILURE WAS CAUSED BY EXTREME RUST. THE VEHICLE HAD NOT BEEN INSPECTED BY THE DEALER. THE FAILURE AND THE CURRENT MILEAGES WERE 95,000.

NHTSA ODI #10448069

45,000 miles · Dec 20, 2011
Air Bags

THE AIR BAG LIGHT STAYS ILLUMINATED AFTER STARTING THE VEHICLE. *TR

NHTSA ODI #10440560

Mileage unknown · Dec 15, 2011
Fuel System, Gasoline

WHILE ACCELERATING TO MERGE ONTO HIGHWAY, LOST ENGINE POWER AND POWER STEERING. THIS HAS HAPPENED SEVERAL TIMES AFTER REFUELING. NEARLY CAUSED AN ACCIDENT. *TR

NHTSA ODI #10440057

Official recalls

1

04V386000 · Steering:hydraulic Power Assist:hose, Piping, And Connections

Aug 5, 2004

ON CERTAIN MINIVANS EQUIPPED WITH 3.3 OR 3.8L V-6 ENGINE, THE UPPER POWER STEERING COOLER HOSE MAY SPLIT AND CAUSE A FLUID LEAK.

Consequence & remedy

Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDER HOOD FIRE.

Remedy: DEALERS WILL REPLACE THE UPPER POWER STEERING COOLER HOSE. THIS RECALL BEGAN ON SEPTEMBER 27, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

DP14002 · Engine Stall After Refueling

Opened Sep 5, 2014 · Closed Apr 6, 2015

Status: closed (inferred from source dates) · Fuel System, Gasoline:storage:tank Assembly

This defect petition evaluates July 7, 2014 allegations from an owner of a model year (MY) 2007 Dodge Grand Caravan minivan that engine stall occurs in these vehicles without warning after refueling.The petitioner's vehicle is a Chrysler RS platform minivan.The RS platform includes MY 2003 through 2007 Dodge Grand Caravan, Dodge Caravan, Chrysler Town and Country and Chrysler Voyager minivans.NHTSA evaluated the petition by analyzing consumer complaints submitted to the Agency, analyzing field data, reviewing technical information provided in Chrysler's response to an Agency information request and testing an RS minivan identified by its owner as experiencing post-refuel engine stalls.After completing this evaluation, NHTSA has concluded that further investigation is unlikely to result in a finding that a defect related to motor vehicle safety exists.The stalls occurring in these vehicles only occur immediately after filling up the fuel tank and happen at low engine speeds. The failure rate is low, even after 8 to 13 years of the vehicles being in service, and there are no reports of crashes or injuries resulting from the stall condition.In the Agency's view, additional investigation is unlikely to result in finding the existence of a safety-related defect in the subject vehicles.Given the need to allocate and prioritize NHTSA's limited resources to best accomplish the Agency's safety mission, the petition is denied.This action does not constitute a finding by NHTSA that a safety-related defect does not exist. The Agency will take further action if warranted by future circumstances. More details concerning our review can be found in the Federal Register Notice for this action.The following 161 VOQs are included in the petition evaluation: 10209242, 10229468, 10240708, 10260923, 10275939, 10276532, 10296487, 10298175, 10328669, 10330144, 10346517, 10349789, 10354758, 10363689, 10372112, 10372368, 10372514, 10378031, 10379764, 10382938, 10387448, 10394063, 10398877, 10413918, 10418652, 10420924, 10427063, 10437525, 10445392, 10446902, 10470028, 10471249, 10473733, 10502231, 10503114, 10504260, 10509862, 10511988, 10512120, 10512385, 10512650, 10513147, 10538154, 10549841, 10551763, 10555188, 10555418, 10556754, 10565367, 10574012, 10574398, 10586555, 10587212, 10587559, 10593433, 10607841, 10607913, 10608922, 10615810, 10622468, 10628141, 10632112, 10632128, 10632172, 10632175, 10632231, 10632262, 10632266, 10632270, 10632305, 10632316, 10632326, 10632370, 10632385, 10632399, 10632492, 10632542, 10632765, 10632833, 10632928, 10633197, 10633281, 10633409, 10633421, 10633483, 10633507, 10637752, 10637804, 10637950, 10637975, 10638032, 10638289, 10638290, 10638401, 10638968, 10639218, 10639623, 10641157, 10641603, 10641614, 10641836, 10644339, 10644705, 10649713, 10649895, 10649932, 10650313, 10652590, 10653147, 10653783, 10654533, 10655226, 10658900, 10659679, 10660320, 10662588, 10662645, 10662662, 10663473, 10667056, 10667437, 10668081, 10668094, 10668131, 10668612, 10668969, 10668970, 10669584, 10669678, 10669729, 10669775, 10669866, 10669895, 10669992, 10670422, 10670506, 10676348, 10676732, 10677120, 10679795, 10679934, 10680057, 10680290, 10680342, 10680714, 10681512, 10682584, 10682906, 10683022, 10683114, 10683549, 10683620, 10683697, 10683743, 10689898, 10690761, 10691284, 10691556, 10691751, 10693061, 10694300