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2005 Chrysler Pt Cruiser

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2005 Chrysler Pt Cruiser do not stand out strongly from the model-year median of 202.

About this comparison →

When problems were reported

Mileage at the reported incident

159 reports with mileage · 28 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 27 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 24 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Steering. Review the 18 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

11 crash reports12 fire reports12 injury reports

What owners actually said

187 reports
3,541 miles · Jan 14, 2006
Engine And Engine Cooling

WHILE DRIVING IN CITY I NOTICED A KNOCKING IN THE ENGINE. I PULLED OVER AND SAW OIL POURING OUT OF FRONT OF ENGINE. I SHUT ENGINE OFF. AT NO TIME DID OIL PRESSURE WARNING LIGHT COME ON. CALLED AAA AND HAD CAR TOWED TO NEAREST CHRYSLER DEALER. DEALER DIAGNOSED PROBLEM AS BLOWN CAMSHAFT SEAL. REPLACED SEAL BUT WHEN RUNNING ENGINE …

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WHILE DRIVING IN CITY I NOTICED A KNOCKING IN THE ENGINE. I PULLED OVER AND SAW OIL POURING OUT OF FRONT OF ENGINE. I SHUT ENGINE OFF. AT NO TIME DID OIL PRESSURE WARNING LIGHT COME ON. CALLED AAA AND HAD CAR TOWED TO NEAREST CHRYSLER DEALER. DEALER DIAGNOSED PROBLEM AS BLOWN CAMSHAFT SEAL. REPLACED SEAL BUT WHEN RUNNING ENGINE STILL MADE KNOCKING SOUNDS. WAITED FOR ENGINE SPECIALIST TO COME BACK FROM VACATION. HE SAID ENGINE NEEDED TO BE REPLACED AND HE WOULD CONTACT CHRYSLER. CHRYSLER INSISTED ENGINE BE TORN DOWN TO IDENTIFY SOURCE OF PROBLEM. PROBLEM WAS CRANKSHAFT THRUST BEARING BROKEN IN HALF ALLOWING CRANKSHAFT TO MOVE LATERALLY FORCING OUT CRANKSHAFT SEAL, HENCE ALL THE OIL, AND MORE EXTENSIVE DAMAGE TO OTHER ENGINE COMPONENTS. I REQUESTED A "CRATED" ENGINE BE INSTALLED. DEALER SAID NONE AVAILABLE. AT PRESENT WAITING FOR DELIVERY OF CYLINDER HEAD. CAR HAS BEEN IN THE SHOP 20 DAYS. MILEAGE AT TIME OF INCIDENT: 3,541 MILES. FORTUNATELY THIS FAILURE DID NOT OCCUR AT HIGHWAY SPEEDS WHERE THE RESULT COULD HAVE BEEN MUCH WORSE. *JB

NHTSA ODI #10147767

19,136 miles · Dec 1, 2005
Service Brakes, Hydraulic

I HAVE A CHRYSLER 2005 PT CRUISER. IT HAS BEEN THE SHOP FOUR TIMES NOW FOR THE SAME THING. ON NOV. 5, 2005 THE BRAKES FAILED, THE CAR ACTED LIKE IT WAS STUCK IN GEAR. IT WENT TO THE SHOP BY WRECKER. I GOT THE CAR BACK ON NOV 9, 2005 NO PROBLEM WAS FOUND WITH THE CAR, WAS TOLD IT RUNS BEAUTIFUL. ON NOV. 30, 2005 GOING HOME STOP…

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I HAVE A CHRYSLER 2005 PT CRUISER. IT HAS BEEN THE SHOP FOUR TIMES NOW FOR THE SAME THING. ON NOV. 5, 2005 THE BRAKES FAILED, THE CAR ACTED LIKE IT WAS STUCK IN GEAR. IT WENT TO THE SHOP BY WRECKER. I GOT THE CAR BACK ON NOV 9, 2005 NO PROBLEM WAS FOUND WITH THE CAR, WAS TOLD IT RUNS BEAUTIFUL. ON NOV. 30, 2005 GOING HOME STOPPING IN TRAFFIC THE BRAKES FAILED AGAIN, ALMOST HIT A TRUCK IN FRONT OF ME. IT IS RIGHT NOT SETTING AT A CHRYSLER DEALERSHIP AND THEY CALLED ME THIS MORNING AND SAID THE CAR IS RUNNING FINE AND NO PROBLEM WAS FOUND. THIS CAR IS VERY UNSAFE. I HAVE RODE AROUND FOR A WEEK WITH A CO-PILOT IN IT AND NOTHING SHOW UP ON THAT. I HAVE LOST OVER 100 MILES PER TANK IN GAS MILEAGE. NO CHRYSLER DEALER CAN SEEM TO FIND WHAT IS WRONG WITH THIS CAR. WHAT CAN I DO. *JB

NHTSA ODI #10144160

74,345 miles · Dec 1, 2005
Vehicle Speed ControlInjury

I AM WRITING TO ASK HAS THERE HAVE BEEN ANY REPORTS OF THE 2002 PT CRUISER HAVING AN ACCELERATION PROBLEM? ON 11/30/2005 AS I WAS MAKING A U-TURN WHEN MY CAR ACCELERATED AT A HIGH RATE OF SPEED THAT CAUSED ME TO HIT A CURB AND BLEW OUT MY RIGHT FRONT TIRE, IT ALSO LEFT ME IN A DISORIENTED STATE OF MIND. I HAD NO CONTROL OVER…

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I AM WRITING TO ASK HAS THERE HAVE BEEN ANY REPORTS OF THE 2002 PT CRUISER HAVING AN ACCELERATION PROBLEM? ON 11/30/2005 AS I WAS MAKING A U-TURN WHEN MY CAR ACCELERATED AT A HIGH RATE OF SPEED THAT CAUSED ME TO HIT A CURB AND BLEW OUT MY RIGHT FRONT TIRE, IT ALSO LEFT ME IN A DISORIENTED STATE OF MIND. I HAD NO CONTROL OVER THAT CAR UNTIL IT HIT THE CURB. PLEASE AT YOUR EARLIEST CONVENIENCE CAN YOU LET ME KNOW IF THERE HAS BEEN OTHER REPORTS OF THIS. *JB

NHTSA ODI #10144158

Mileage unknown · Nov 19, 2005
Electrical SystemEquipment

I HAVE A COMPLAINT ABOUT THE AIR CONDITIONER IN MY 2005 PT CRUISER TOURING EDITION. WHEN I USE THE AIR OR THE HEAT OR DEFROST I CAN SMELL SOUR SMELL COMING FROM THE VENTS. I TOOK IT TO THE DEALER SERVICE DEPARTMENT, THEY CHECKED IT AND TOLD ME THE AIR CONDITIONER HAD MOISTURE BUILT UP IN IT. THEY TOLD ME THEY WOULD HAVE TO CLEA…

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I HAVE A COMPLAINT ABOUT THE AIR CONDITIONER IN MY 2005 PT CRUISER TOURING EDITION. WHEN I USE THE AIR OR THE HEAT OR DEFROST I CAN SMELL SOUR SMELL COMING FROM THE VENTS. I TOOK IT TO THE DEALER SERVICE DEPARTMENT, THEY CHECKED IT AND TOLD ME THE AIR CONDITIONER HAD MOISTURE BUILT UP IN IT. THEY TOLD ME THEY WOULD HAVE TO CLEAN AND DEODORIZE IT BUT THEY WOULD HAVE TO ORDER THE CLEANER AND DEODORIZER AND THE EQUIPMENT TO FIX IT. I CALLED THEM BACK THE FOLLOWING WEEK THEY SAID THEY HAD EVERYTHING TO FIX IT, BUT WHEN I RETURNED ON NOVEMBER 11, 2005 THEY STILL DID NOT HAVE ALL OF THE EQUIPMENT TO FIX IT. *JB

NHTSA ODI #10143259

681 miles · Oct 9, 2005
Engine And Engine CoolingFuel System, Gasoline

I PURCHASED NEW,2005 PT CRUISER IN EL PASO, TX. RETURNED CAR FOR SERVICE AT 3 WEEKS WITH ENGINE PROBLEMS- MISSING, MISFIRE. DEALER SAID NOTHING WRONG & RESET COMPUTER. RETURNED CAR FOLLOWING WEEK- ENGINE USED 1/2 QT OIL IN ONE WEEK. COULD SMELL GAS WHILE DRIVING CAR. DEALER SAID NOTHING WRONG. I SPOKE WITH SALES MANAGER AND TRIE…

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I PURCHASED NEW,2005 PT CRUISER IN EL PASO, TX. RETURNED CAR FOR SERVICE AT 3 WEEKS WITH ENGINE PROBLEMS- MISSING, MISFIRE. DEALER SAID NOTHING WRONG & RESET COMPUTER. RETURNED CAR FOLLOWING WEEK- ENGINE USED 1/2 QT OIL IN ONE WEEK. COULD SMELL GAS WHILE DRIVING CAR. DEALER SAID NOTHING WRONG. I SPOKE WITH SALES MANAGER AND TRIED TO RETURN CAR. THEY SAID NO, THIS WAS NORMAL. THEY SAID CARS COULD USE OIL IN FIRST MONTH OF USAGE. THEY SAID THIS WOULD NEVER HAPPEN AGAIN. I WAS BEING TRANSFERRED TO DALLAS FOLLOWING WEEK, THEY SAID NO PROBLEM, IF ANYTHING WAS WRONG GO TO DEALER IN DALLAS. SEPT- CAR USED 1/2 QT OIL AGAIN, GAS/OIL SMELL GETTING STRONGER WHILE DRIVING- EFFECTING MY ASTHMA. RETURNED CAR TO DEALER FOR SERVICE- SERVICE SAID OIL USAGE NORMAL FOR UP TO ONE YEAR. SERVICE SAID THAT CHRYSLER WOULD NOT DO ANYTHING ABOUT ISSUE UNTIL CAR WAS USING 1 QT OIL EVERY 500 MILES. SERVICE DID OIL CHANGE. SERVICE STARTED OIL USAGE REPORT ON CAR AND SAID TO BRING CAR IN EVERY 500 MILES FOR CHECK. I DROVE CAR 500 MILES AND CHECKED OIL. SERVICE HAS OVERFILLED OIL LEVEL AND IS 1/4 INCH OVER THE FILL LINE. RETURNED TO SERVICE AND THEY REFUSED TO CHECK OIL AND SAID THAT I NEEDED APPOINTMENT AND WOULD NEED TO LEAVE CAR AGAIN. CAR TO GO TO SERVICE FOR FOURTH TIME ON MONDAY, OCT 10. *NM

NHTSA ODI #10139128

10,174 miles · Oct 5, 2005
Air BagsCrashInjury

I WAS IN AN ACCIDENT SEPTEMBER 11TH AT 10:5 0AM. I WAS SITTING ON THE 15 FREEWAY IN SAN DIEGO CALIFORNIA WAITING FOR ON-COMING TRAFFIC WHEN I WAS HIT AT ABOUT 60 MILES PER HOUR FROM BEHIND. I WAS PUSHED INTO THE CAR IN FRONT OF ME AND MY AIR BAGS DID NOT DEPLOY. MY CAR WAS TOTALED BY THE INSURANCE COMPANY. MY SISTER CALLED…

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I WAS IN AN ACCIDENT SEPTEMBER 11TH AT 10:5 0AM. I WAS SITTING ON THE 15 FREEWAY IN SAN DIEGO CALIFORNIA WAITING FOR ON-COMING TRAFFIC WHEN I WAS HIT AT ABOUT 60 MILES PER HOUR FROM BEHIND. I WAS PUSHED INTO THE CAR IN FRONT OF ME AND MY AIR BAGS DID NOT DEPLOY. MY CAR WAS TOTALED BY THE INSURANCE COMPANY. MY SISTER CALLED CHRYSLER SEPTEMBER 15, 2005 AND ASKED WHY MY AIR BAGS DID NOT DEPLOY. SHE WAS TOLD THEY WOULD HAVE TO INVESTIGATE. CHRYSLER WAS GIVEN ALL THE INFORMATION NEEDED TO START AN INVESTIGATION. I CALLED AGAIN, SEPTEMBER 19, 2005 AT 2:40 PM AND WAS TOLD THAT MY CASE WAS SENT TO ANOTHER DEPARTMENT, BUT COULDN'T TELL ME WHAT DEPARTMENT. THEN WHEN ASKED"HOW CAN YOU TELL ME IT WAS TRANSFERRED TO SOMEONE AND YOU CAN'T GIVE ME A NAME I WAS TOLD THAT'S ALL THEY COULD DO. I CALLED AGAIN SEPTEMBER 20, 2005 AT 8:53 AM AND SPOKE WITH CHRIS WHO TOLD ME THAT THE INVESTIGATION WAS STILL PENDING. I ASKED HIM TO TRANSFER ME TO SOMEONE WHO COULD TELL ME THE STATUS OF THIS INVESTIGATION AND I WAS TRANSFERRED TO LARRY (NO LAST NAME). I WAS TOLD THEY HAD A WEEK TO COMPLETE THE INVESTIGATION AND I STILL HAVE NOT HEARD ANYTHING EFFECTIVE OCTOBER 5,2005. I WOULD LIKE AN INVESTIGATION AS TO WHY CHRYSLER GIVES THEIR CUSTOMERS THE RUN AROUND WHEN SOMETHING THIS SERIOUS HAPPENS. I AM OUT OF WORK UNTIL OCOTBER 31, 2005 (SO FAR). I HIT MY HEAD ON SOMETHING BECAUSE MY AIR BAGS DID NOT DEPLOY. I CAN'T REMEMBER WHAT I HIT MY HEAD ON. OF COURSE AS OF NOW THE BRUISES HAVE HEALED, BUT MY SISTER DID GET PICUTRES OF ME FROM THIS ACCIDENT. IF THERE IS SOMETHING ELSE I CAN DO PLEASE ADVISE ME IN WHICH DIRECTION I CAN TAKE. THANK YOU IN ADVANCE SHERRY BOURBON. *JB

NHTSA ODI #10138734

75 miles · Aug 5, 2005
Structure

THE 2005 CHRYSLER PT CRUISER HAS METALLIC-SILVER DASH INSERTS AROUND THE INSTRUMENT CLUSTER AND COVERING THE PASSENGER AIR BAG COMPARTMENT. WHEN THE SUN IS HIGH IN THE SKY THE GLARE FROM THE METALLIC-SILVER INSTRUMENT PANEL IS BLINDING. THE GLARE IS SO BRIGHT IT LEAVES SPOTS IN YOUR EYES. THE MOLDED CURVES ABOVE THE INSTRUMEN…

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THE 2005 CHRYSLER PT CRUISER HAS METALLIC-SILVER DASH INSERTS AROUND THE INSTRUMENT CLUSTER AND COVERING THE PASSENGER AIR BAG COMPARTMENT. WHEN THE SUN IS HIGH IN THE SKY THE GLARE FROM THE METALLIC-SILVER INSTRUMENT PANEL IS BLINDING. THE GLARE IS SO BRIGHT IT LEAVES SPOTS IN YOUR EYES. THE MOLDED CURVES ABOVE THE INSTRUMENTS SEEM TO CONCENTRATE THE SUN??S ENERGY. MY WIFE IS SHORTER AND IS ABLE TO ADJUST THE TOP OF THE STEERING WHEEL TO BLOCK THE REFLECTION. I AM UNABLE TO DO THIS AND STILL HANDLE THE STEERING WHEEL COMFORTABLY. I PLACED ELECTRICAL TAPE ON THE PANEL JUST ABOVE THE CENTER INSTRUMENT TO BLOCK THE GLARE. *NM

NHTSA ODI #10131724

12,000 miles · Jun 28, 2005
Tires

THE SUBJECT TIRE WERE ON A CHRYSLER 2003 PT CRUSIER . THE FIRST TIME THE CAR HAS APPX 12000 MILES AROUND JAN 2005 ON AND THE TWO FRONT TIRES DEVELOPED BUBBLES AND HAD TO BE REPLACED. THE CAR NOW HAS 20000 MILES (JUN 2005) AND AGAIN THE TWO FROM TIRE HAVE BUBBLE AND NEED TO BE REPLACED. THE FIRST TIME THE DEALER SAID THE BUBB…

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THE SUBJECT TIRE WERE ON A CHRYSLER 2003 PT CRUSIER . THE FIRST TIME THE CAR HAS APPX 12000 MILES AROUND JAN 2005 ON AND THE TWO FRONT TIRES DEVELOPED BUBBLES AND HAD TO BE REPLACED. THE CAR NOW HAS 20000 MILES (JUN 2005) AND AGAIN THE TWO FROM TIRE HAVE BUBBLE AND NEED TO BE REPLACED. THE FIRST TIME THE DEALER SAID THE BUBBLES WERE CAUSED BY GOEING THRU POT HOLES WHICH I THOUGH LOGICA; AT THE TIME. BUT IN LESS THEN SIX MONTHS BOTH FRONT TIRE HAVE BUBBLES AND NEED TO BE REPLACE. IS DOES SEEM ODD THAT IT ALWAY BOTH TIRE. IT SEEM TO ME THAT THE TIRE ARE DEFECTIVE, THE CAR HAS A DESIGN FLAW OR THE TIRES ARE NOT SUITABLE FOR THIS CAR. THE BOTTOM LINE IS THAT THIS IS A SAFETY HAZARD AND A IT IS JUST A MATER OF TIME BEFORE ONE OF THESE TIRE BLOWOUT AT HIGH SPPED AND KILLS SOMEONE.

NHTSA ODI #10126960

Mileage unknown · Jun 16, 2005
Engine And Engine Cooling

CAR BOUGHT WITH 180 MILES ON IT. AT A STOP, WHILE IN IDLE, THE CAR SHUTTERS AND SHAKES. NOW THE CAR HAS 1700 MILES ON IT AND IT STILL SHUTTERS IN IDLE. ENGINE SEEMS TO BE CONSISTANTLY MISFIRING.

NHTSA ODI #10125510

1,522 miles · Jun 13, 2005
Vehicle Speed Control

MY CAR HAS ONLY ABOUT 1,500 MILES ON IT, AND IT USUALLY DRIVES BEAUTIFULLY, BUT TODAY I SLOWED DOWN (FROM ABOUT 35 MPH) TO MAKE A RIGHT TURN AT A LIGHT AND THE BRAKES SEEMED SOFT SOMEHOW, THEN I HAD TO COME TO A COMPLETE STOP AT A FOUR-WAY STOP ABOUT TWO BLOCKS FURTHER ALONG AND IT WAS HARD TO STOP AND I COULD HEAR THE ENGINE RA…

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MY CAR HAS ONLY ABOUT 1,500 MILES ON IT, AND IT USUALLY DRIVES BEAUTIFULLY, BUT TODAY I SLOWED DOWN (FROM ABOUT 35 MPH) TO MAKE A RIGHT TURN AT A LIGHT AND THE BRAKES SEEMED SOFT SOMEHOW, THEN I HAD TO COME TO A COMPLETE STOP AT A FOUR-WAY STOP ABOUT TWO BLOCKS FURTHER ALONG AND IT WAS HARD TO STOP AND I COULD HEAR THE ENGINE RACING. IN FACT THE CAR JUMPED OUT INTO THE INTERSECTION A LITTLE WAYS AFTER IT STOPPED. I LOOKED THIS UP AND READ ABOUT SUDDEN UNINTENDED ACCELERATION AND I CAN SAY THAT I DID NOT HAVE MY FOOT ON THE ACCELERATOR (IF I HAD, THE CAR OBVIOUSLY WOULD NOT HAVE STOPPED -- IT JUMPED FORWARD AFTER I'D HAD TO PUSH THE BRAKE TO THE FLOOR, AND THE ENGINE WAS RACING MADLY EVEN AFTER I LOOKED TO SEE IF FOR SOME REASON THE GAS PEDAL WAS STUCK AND SHIFTED OUT OF DESPERATION INTO PARK). I BELIEVE THAT THE THROTTLE MALFUNCTIONED FOR SOME REASON AND I WILL TAKE THE CAR TO A DEALER THE DAY AFTER TOMORROW.

NHTSA ODI #10125062

Official recalls

3

07V149000 · Visibility:glass, Side/rear

Apr 4, 2007

ON CERTAIN PASSENGER VEHICLES, THE REAR QUARTER GLASS ATTACHING FASTENERS MAY PULL THROUGH THEIR MOUNTS AND ALLOW THE GLASS TO SEPARATE FROM THE VEHICLE.

Consequence & remedy

Consequence: IF THE GLASS SEPARATES WHILE DRIVING, IT COULD STRIKE ANOTHER VEHICLE OR INJURE A PEDESTRIAN.

Remedy: DEALERS WILL REPLACE THE REAR QUARTER GLASS. THE RECALL BEGAN ON APRIL 30, 2007. OWNERS MAY CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

04V481000 · Service Brakes, Hydraulic:antilock/traction Control/electronic Limited Slip

Oct 8, 2004

CERTAIN PASSENGER VEHICLES EQUIPPED WITH 4-WHEEL ANTILOCK BRAKING SYSTEM (ABS), 2.4L HIGH OUTPUT TURBOCHARGED ENGINE, AND 5-SPEED MANUAL TRANSAXLE, MAY EXHIBIT INADEQUATE CLEARANCE BETWEEN THE LEFT FRONT BRAKE TUBE AND THE TRANSAXLE HOUSING.

Consequence & remedy

Consequence: CONTACT BETWEEN THE BRAKE TUBE AND THE TRANSAXLE HOUSING OVER AN EXTENDED PERIOD OF TIME MAY EVENTUALLY LEAD TO PERFORATION OF THE BRAKE TUBE, WHICH COULD LEAD TO A LOSS OF BRAKING FORCE IN THE LEFT FRONT/RIGHT REAR CIRCUIT OF VEHICLE.

Remedy: DEALERS WILL INSTALL REVISED BRAKE TUBES. THE RECALL BEGAN OCTOBER 25, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

04V268000 · Steering:hydraulic Power Assist:hose, Piping, And Connections

Jun 3, 2004

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.4L NON-TURBOCHARGED ENGINES AND AUTOMATIC TRANSAXLES, THE POWER STEERING PRESSURE HOSE MAY CONTACT THE AUTOMATIC TRANSAXLE DIFFERENTIAL COVER, POTENTIALLY DAMAGING THE HOSE.

Consequence & remedy

Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDERHOOD FIRE.

Remedy: DEALERS WILL INSPECT AND RELOCATE, OR REPLACE AS NECESSARY, THE POWER STEERING HOSE AND CONFIRM TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END. THE RECALL BEGAN ON SEPTEMBER 20, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

2

EA07004 · Rear Quarter Panel Glass Separation

Opened Feb 16, 2007 · Closed Apr 5, 2007

Status: closed (inferred from source dates) · Visibility:glass, Side/rear

DAIMLERCHRYSLER CORPORATION (DCC) WILL RECALL MODEL YEAR 2005 AND 2006 PT CRUISER VEHICLES PRODUCED FROM 5/17/05 THROUGH 9/1/05 TO CORRECT A POTENTIAL DEFECT IN THE REAR QUARTER PANEL GLASS THAT MAY SEPARATE FROM THE VEHICLE.DCC WILL INSPECT THE REAR QUARTER PANEL GLASS AND REPLACE IF NECESSARY.DCC WILL BEGIN NOTIFYING OWNERS IN MAY 2007. VEHICLES PRODUCED PRIOR TO AND AFTER THE ABOVE BUILD DATES ARE NOT AFFECTED.A CHANGE MADE BY THE ASSEMBLY PLANT IN MAY 2005 THAT MODIFIED THE GLASS ATTACHMENT LED TO THE POTENTIAL FOR GLASS SEPARATION.IN SEPTEMBER 2005, SUBSEQUENT CHANGES TO THE PROCESS WERE MADE TO CORRECT THIS.THIS ENGINEERING ANALYSIS IS CLOSED.SEE RECALL 07V149 FOR ADDITIONAL DETAILS.

PE04028 · Engine Compartment Fires

Opened Mar 15, 2004 · Closed Jun 18, 2004

Status: closed (inferred from source dates) · Steering; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:hose, Piping, And Connections; Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Additional source detail variants (4)

Steering

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:hose, Piping, And Connections

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist:power Steering Fluid

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.

Steering:hydraulic Power Assist System

PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.