Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
400–25K
2425–50K
4250–75K
2075–100K
24100–150K
9150K+
159 reports with mileage · 28 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
Electrical System. Review the 27 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Engine And Engine Cooling. Review the 24 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Steering. Review the 18 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
11 crash reports12 fire reports12 injury reports
What owners actually said
187 reports
18,000 miles · Sep 11, 2006
Electrical SystemFire
DT*: THE CONTACT STATED WHILE MOVING FROM A STOP SIGN AT 10 MPH ON NORMAL ROAD CONDITIONS, FIRE WAS NOTICED COMING OUT OF THE HOOD. THE CONTACT EVACUATED THE VEHICLE. THE FIRE DEPARTMENT WAS PRESENT TO EXTINGUISH THE FIRE HOWEVER, THE VEHICLE WAS DEEMED A TOTAL LOSS. THE FIRE DEPARTMENT DETERMINED A SHORT CIRCUIT FROM THE BAT…
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DT*: THE CONTACT STATED WHILE MOVING FROM A STOP SIGN AT 10 MPH ON NORMAL ROAD CONDITIONS, FIRE WAS NOTICED COMING OUT OF THE HOOD. THE CONTACT EVACUATED THE VEHICLE. THE FIRE DEPARTMENT WAS PRESENT TO EXTINGUISH THE FIRE HOWEVER, THE VEHICLE WAS DEEMED A TOTAL LOSS. THE FIRE DEPARTMENT DETERMINED A SHORT CIRCUIT FROM THE BATTERY CABLE WAS THE SOURCE OF THE FIRE. THERE WAS NO POLICE REPORT TAKEN. THE DEALERSHIP NOR THE MANUFACTURER WERE CONTACTED.
NHTSA ODI #10167910
19,925 miles · Aug 29, 2006
Tires
DT*: THE CONTACT STATED THE ORIGINAL TIRES OF THE VEHICLE HAD VERY THIN TREAD BELT AND A VERY SMALL NAIL CAUSED A PUNCTURE. THE TIRES ALSO WOULD NOT GRIPPED ON WET PAVEMENT AT ANY SPEED, CREATING SAFETY RISK DURING RAINY WEATHER. DUE TO THE POOR QUALITY OBSERVED ON THOSE TIRES BY THE CONTACT THE TIRES WERE ROTATED EVERY 3000 …
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DT*: THE CONTACT STATED THE ORIGINAL TIRES OF THE VEHICLE HAD VERY THIN TREAD BELT AND A VERY SMALL NAIL CAUSED A PUNCTURE. THE TIRES ALSO WOULD NOT GRIPPED ON WET PAVEMENT AT ANY SPEED, CREATING SAFETY RISK DURING RAINY WEATHER. DUE TO THE POOR QUALITY OBSERVED ON THOSE TIRES BY THE CONTACT THE TIRES WERE ROTATED EVERY 3000 MILES. THE DEALERSHIP ADVISED THE CONTACT TO REPLACE ALL TIRES AT ONLY 19000 MILES. THE TIRES MANUFACTURER DID NOT WARRANTY IN RELATIONS TO MILEAGE. THE TIRES WARRANTY PROVIDED REFERRED ONLY TO PERFORMANCE AND HANDLING. GOODYEAR MANUFACTURED THE EAGLES SS. *AK
NHTSA ODI #10166994
10,600 miles · Aug 28, 2006
Engine And Engine Cooling
DT*: THE CONTACT STATED THE ENGINE LIGHT CONTINUED TO ILLUMINATE AND THE ENGINE STALLED AT VARIOUS SPEEDS. THE VEHICLE HAS BEEN TO THE DEALERSHIP FOUR TIMES. THE DEALERSHIP REPLACED THE PCM MODULE TWICE. THE DEALERSHIP REPLACED FOUR SPARK PLUGS AND VARIOUS WIRING TWICE, BUT THE PROBLEM PERSISTED.
NHTSA ODI #10166711
6,300 miles · Aug 22, 2006
Visibility
DT*: THE CONTACT STATED WHILE DRIVING 45 MPH ON NORMAL ROAD CONDITIONS, THE DRIVER SIDE BACK TRIANGLE WINDOW BLEW OUT INCLUDING THE FRAME. THE VEHICLE DRIVING BEHIND MANEUVERED TO AVOID BEING HIT BY THE FLYING WINDOW. THE VEHICLE WAS TAKEN TO THE DEALERSHIP WHO REPLACED THE MISSING WINDOW.
NHTSA ODI #10166265
33,000 miles · Aug 7, 2006
Air BagsVehicle Speed ControlCrashInjury
DT*: THE CONTACT STATED WHILE THE VEHICLE WAS STOPPING AFTER DRIVING 10 MPH THROUGH A PARKING LOT WITH BRAKE PRESSURE APPLIED, THE VEHICLE LURCHED FORWARD INTO A CONCRETE PILLAR AND THE FRONT AIRBAGS DID NOT DEPLOY. THE CONTACT WAS WEARING A SEAT BELT AND SUSTAINED MINOR INJURIES. MODERATE DAMAGE WAS SUSTAINED TO THE FRONT OF…
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DT*: THE CONTACT STATED WHILE THE VEHICLE WAS STOPPING AFTER DRIVING 10 MPH THROUGH A PARKING LOT WITH BRAKE PRESSURE APPLIED, THE VEHICLE LURCHED FORWARD INTO A CONCRETE PILLAR AND THE FRONT AIRBAGS DID NOT DEPLOY. THE CONTACT WAS WEARING A SEAT BELT AND SUSTAINED MINOR INJURIES. MODERATE DAMAGE WAS SUSTAINED TO THE FRONT OF THE VEHICLE. THE POLICE WERE ON THE SCENE AND A REPORT WAS TAKEN. THE VEHICLE WAS TOWED TO A DEALER WHO WAS UNABLE TO DETERMINE A FAILURE OR DEFECT. THE MANUFACTURER WAS ALERTED. UPDATED 09/15/06. *JB UPDATED 9/20/2006 - *NM
NHTSA ODI #10164829
50 miles · Jul 22, 2006
Power TrainTires
CAR HAD SHAKE IN FRONT THROUGH STEERING WHEEL AND RT. FLOORBOARD. CHANGE TIRES AND WHEELS. CHANGES TIRES TWICE. REPLACED LEFT FRONT AXLE WITH SINGLE AXLE. REPLACED SAME AXLE WITH TWO PIECE AXLE. STILL HAS SHAKE IN IT. FACTORY TECH SAID LIVE WITH IT. *NM
NHTSA ODI #10163164
Mileage unknown · Jul 11, 2006
Exterior Lighting
FOG LAMPS REMAIN ON WHEN SWITCH IS IN THE OFF POSSITION. THIS PROBLEM HAS BEEN IDENTIFIED IN MANY "PT" FORUMS ON THE INTERNET. THE SOLUTION IS THE REPLACEMENT OF THE MULTIFUNCTION SWITCH THAT CONTROLS ALL THE LIGHTS.*NM
NHTSA ODI #10162087
23,000 miles · Jun 26, 2006
Electrical System
WHILE DRIVING MY TURN SIGNALS AND WINDSHIELD WIPERS STOP WORKING. TOOK IT IN TO THE DEALER AND THEY SAID IT WAS A BLOWN FUSE. THEY REPLACED THE FUSE AND AWAY WE WENT. THIS HAS HAPPENED 3 TIMES ALTOGETHER WITHIN THE LAST 2 MONTHS, AND THE DEALER CAN'T FIND THE PROBLEM. WHAT ACTIONS DO I TAKE NEXT? THIS IS A SAFETY HAZARD WHE…
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WHILE DRIVING MY TURN SIGNALS AND WINDSHIELD WIPERS STOP WORKING. TOOK IT IN TO THE DEALER AND THEY SAID IT WAS A BLOWN FUSE. THEY REPLACED THE FUSE AND AWAY WE WENT. THIS HAS HAPPENED 3 TIMES ALTOGETHER WITHIN THE LAST 2 MONTHS, AND THE DEALER CAN'T FIND THE PROBLEM. WHAT ACTIONS DO I TAKE NEXT? THIS IS A SAFETY HAZARD WHEN I HAVE TO TURN SIGNALS OR WIPERS ESPECIALLY WHEN IT IS RAINING. *JB
NHTSA ODI #10160761
800 miles · Mar 16, 2006
Suspension
VIBRATION IN REAR END OF VEHICLE; VEHICLE DRIFTS TO RIGHT; EXCESSIVE/UNEVEN TIRE WEAR SINCE NEW. *NM
NHTSA ODI #10152884
12,000 miles · Jan 16, 2006
Electrical SystemEngine And Engine Cooling
THE DEFECTS IN MY VEHICLE ARE PRIMARILY RELATED TO THE ELECTRICAL SYSTEM FAILING RESULTING IN THE ENGINE SHUTTING OFF. ALL OF THE POWER GOES OUT; THE ENGINE DIES AND COMES BACK ON AFTER EITHER A FEW MOMENTS OR A FEW MINUTES. DURING THIS TIME THE VEHICLE IS VERY DIFFICULT TO STEER AND NEAR IMPOSSIBLE TO BRAKE. THIS OCCURS INT…
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THE DEFECTS IN MY VEHICLE ARE PRIMARILY RELATED TO THE ELECTRICAL SYSTEM FAILING RESULTING IN THE ENGINE SHUTTING OFF. ALL OF THE POWER GOES OUT; THE ENGINE DIES AND COMES BACK ON AFTER EITHER A FEW MOMENTS OR A FEW MINUTES. DURING THIS TIME THE VEHICLE IS VERY DIFFICULT TO STEER AND NEAR IMPOSSIBLE TO BRAKE. THIS OCCURS INTERMITTENTLY, ON MULTIPLE OCCASIONS WHILE AT SPEED ON THE INTERSTATE. TO DATE (1/16/2006) THIS HAS OCCURRED 18 TIMES ON MY VEHICLE. THE DEALERSHIP HAS TOLD ME ON MANY OCCASIONS THAT THEY ARE NOT CONFIDENT ON WHAT IS CAUSING THIS PROBLEM. THIS CONDITION HAS BEEN WITNESSED BY OTHERS. I BOUGHT THIS CAR NEW IN APRIL 2005. I BEGAN HAVING PROBLEMS WITH IT AT AROUND 12000 MILES IN SEPTEMBER 2005. THIS PROBLEM IS STILL PRESENT AND DC DOES NOT KNOW WHAT IS CAUSING IT. THEY OFFERED A SIMILAR 2005 PT BUT REFUSED TO BUY THE VEHICLE BACK. FROM WHAT I HAVE FOUND SO FAR, THERE HAVE BEEN 9 SIMILAR OCCURRENCES OF THIS AND NONE HAVE BEEN SOLVED. THEREBY, I REFUSED TO TAKE ANOTHER 2005 PT CRUISER. I DO NOT HAVE ANY CONFIDENCE IN THE CAR SO IT SITS PARKED WHILE I MUST CONTINUE TO MAKE PAYMENTS WHILE THIS MATTER GOES THROUGH THE COURTS. THEY ALSO STATED THAT THEY WERE ONLY ATTEMPTING WHAT DAIMLER CHRYSLER DIRECTED THEM TO DO. THE DEALERSHIP HAS ATTEMPTED TO FIX THIS PROBLEM WITH NO SUCCESS ON FOUR OCCASIONS (10/06-10/07, 10/20-10/24, 10/24-10/28, 11/07-11/17). THE DEALERSHIP PROMISED TO MAKE NECESSARY PART REPLACEMENTS AND THEN DRIVE IT ONE TO TWO HUNDRED MILES AFTER. THEY DID NOT DO EITHER. THEY SAID THAT THEY DO NOT HAVE THE MANPOWER TO HAVE SOMEONE DRIVE IT SEVERAL HUNDRED MILES TO REPLICATE THE PROBLEM. MOST TIMES THE CAR IS ON THE HIGHWAY FOR SEVERAL HOURS BEFORE IT DIES. I HAVE GIVEN THE DEALERSHIP PLENTY OF OPPORTUNITIES TO FIX THIS PROBLEM. THIS IS A VERY SERIOUS AND SEVERE SAFETY ISSUE FOR BOTH ME AND OTHER DRIVERS ON THE ROAD. *JB
ON CERTAIN PASSENGER VEHICLES, THE REAR QUARTER GLASS ATTACHING FASTENERS MAY PULL THROUGH THEIR MOUNTS AND ALLOW THE GLASS TO SEPARATE FROM THE VEHICLE.
Consequence & remedy
Consequence: IF THE GLASS SEPARATES WHILE DRIVING, IT COULD STRIKE ANOTHER VEHICLE OR INJURE A PEDESTRIAN.
Remedy: DEALERS WILL REPLACE THE REAR QUARTER GLASS. THE RECALL BEGAN ON APRIL 30, 2007. OWNERS MAY CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
CERTAIN PASSENGER VEHICLES EQUIPPED WITH 4-WHEEL ANTILOCK BRAKING SYSTEM (ABS), 2.4L HIGH OUTPUT TURBOCHARGED ENGINE, AND 5-SPEED MANUAL TRANSAXLE, MAY EXHIBIT INADEQUATE CLEARANCE BETWEEN THE LEFT FRONT BRAKE TUBE AND THE TRANSAXLE HOUSING.
Consequence & remedy
Consequence: CONTACT BETWEEN THE BRAKE TUBE AND THE TRANSAXLE HOUSING OVER AN EXTENDED PERIOD OF TIME MAY EVENTUALLY LEAD TO PERFORATION OF THE BRAKE TUBE, WHICH COULD LEAD TO A LOSS OF BRAKING FORCE IN THE LEFT FRONT/RIGHT REAR CIRCUIT OF VEHICLE.
Remedy: DEALERS WILL INSTALL REVISED BRAKE TUBES. THE RECALL BEGAN OCTOBER 25, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.4L NON-TURBOCHARGED ENGINES AND AUTOMATIC TRANSAXLES, THE POWER STEERING PRESSURE HOSE MAY CONTACT THE AUTOMATIC TRANSAXLE DIFFERENTIAL COVER, POTENTIALLY DAMAGING THE HOSE.
Consequence & remedy
Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDERHOOD FIRE.
Remedy: DEALERS WILL INSPECT AND RELOCATE, OR REPLACE AS NECESSARY, THE POWER STEERING HOSE AND CONFIRM TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END. THE RECALL BEGAN ON SEPTEMBER 20, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2
EA07004 · Rear Quarter Panel Glass Separation
Opened Feb 16, 2007 · Closed Apr 5, 2007
Status: closed (inferred from source dates) · Visibility:glass, Side/rear
DAIMLERCHRYSLER CORPORATION (DCC) WILL RECALL MODEL YEAR 2005 AND 2006 PT CRUISER VEHICLES PRODUCED FROM 5/17/05 THROUGH 9/1/05 TO CORRECT A POTENTIAL DEFECT IN THE REAR QUARTER PANEL GLASS THAT MAY SEPARATE FROM THE VEHICLE.DCC WILL INSPECT THE REAR QUARTER PANEL GLASS AND REPLACE IF NECESSARY.DCC WILL BEGIN NOTIFYING OWNERS IN MAY 2007. VEHICLES PRODUCED PRIOR TO AND AFTER THE ABOVE BUILD DATES ARE NOT AFFECTED.A CHANGE MADE BY THE ASSEMBLY PLANT IN MAY 2005 THAT MODIFIED THE GLASS ATTACHMENT LED TO THE POTENTIAL FOR GLASS SEPARATION.IN SEPTEMBER 2005, SUBSEQUENT CHANGES TO THE PROCESS WERE MADE TO CORRECT THIS.THIS ENGINEERING ANALYSIS IS CLOSED.SEE RECALL 07V149 FOR ADDITIONAL DETAILS.
PE04028 · Engine Compartment Fires
Opened Mar 15, 2004 · Closed Jun 18, 2004
Status: closed (inferred from source dates) · Steering; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:hose, Piping, And Connections; Steering:hydraulic Power Assist:power Steering Fluid
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Additional source detail variants (4)
Steering
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Steering:hydraulic Power Assist:hose, Piping, And Connections
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Steering:hydraulic Power Assist:power Steering Fluid
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Steering:hydraulic Power Assist System
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
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