IllustrationWHILE DRIVING VEHICLE STALLED. CONSUMER RESTARTED VEHICLE TEN MINUTES LATER. THEN, VEHICLE JERKED AND STALLED. CONSUMER HAD THE VEHICLE TOWED TO THE DEALER FOR INSPECTION, AND MECHANIC DETERMINED THAT ENGINE NEEDED TO BE REPLACED. *AK
2003 Chrysler Pt Cruiser
Owner reports · Recalls · Investigations
Similar to other model years
Owner complaints for the 2003 Chrysler Pt Cruiser do not stand out strongly from the model-year median of 202.
About this comparison →How this year compares
Owner complaints by model year
Compare all Pt Cruiser years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
550–25K
4225–50K
3850–75K
2075–100K
21100–150K
13150K+
189 reports with mileage · 69 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Electrical System. Review the 45 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Power Train. Review the 35 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Suspension. Review the 35 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
22 crash reports15 fire reports14 injury reports
What owners actually said
258 reportsCONSUMER'S VEHICLE EXPERIENCED THE SAME PROBLEM AS STATED IN NHTSA RECALL 03V076000: ON CERTAIN PASSENGER VEHICLES, MANUAL TRANSMISSION MODELS ONLY, A WELDED PIN INTERNAL TO THE DUAL-MASS FLYWHEEL (DMF) ASSEMBLY CAN UNSEAT AND BECOME LODGED BETWEEN THE FLYWHEEL AND THE CLUTCH DISC. THE DEALERSHIP INDICATED THIS VEHICLE WAS NO…
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CONSUMER'S VEHICLE EXPERIENCED THE SAME PROBLEM AS STATED IN NHTSA RECALL 03V076000: ON CERTAIN PASSENGER VEHICLES, MANUAL TRANSMISSION MODELS ONLY, A WELDED PIN INTERNAL TO THE DUAL-MASS FLYWHEEL (DMF) ASSEMBLY CAN UNSEAT AND BECOME LODGED BETWEEN THE FLYWHEEL AND THE CLUTCH DISC. THE DEALERSHIP INDICATED THIS VEHICLE WAS NOT PART OF THE RECALL DUE TO VIN. *AK *TC
"CHECK ENGINE LIGHT" CAME ON REGULARLY, PROMPTING VISITS TO THE DEALER. WAS TOLD I WASN'T "CLICKING" THE GAS CAP ENOUGH TIMES UPON CLOSING IT. NUMBER OF TIMES TO BE CLICKED STARTED OUT AT 3 AND EVENTUALLY MOVED UP TO 7, INCREASING WITH EACH RETURN VISIT UNTIL I SCREAMED IN THE MIDDLE OF THE SERVICE AREA AND THEY ACTUALLY FIXED…
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"CHECK ENGINE LIGHT" CAME ON REGULARLY, PROMPTING VISITS TO THE DEALER. WAS TOLD I WASN'T "CLICKING" THE GAS CAP ENOUGH TIMES UPON CLOSING IT. NUMBER OF TIMES TO BE CLICKED STARTED OUT AT 3 AND EVENTUALLY MOVED UP TO 7, INCREASING WITH EACH RETURN VISIT UNTIL I SCREAMED IN THE MIDDLE OF THE SERVICE AREA AND THEY ACTUALLY FIXED THE PROBLEM BY REPLACING THE LEAK DETECTION PUMP AND THE NATURAL VACUUM DETECTOR. SUNROOF MOTOR WOULDN'T RUN CONTINUOUSLY, THE SWITCH WOULD HAVE TO BE PUSHED REPEATEDLY TO GET THE ROOF TO CLOSE, MOVING A FRACTION OF AN INCH AT A TIME. THIS HAPPENED ON THREE SEPARATE OCCASIONS. PARTS REPLACED INCLUDED THE SWITCH, THE MOTOR, AND EVENTUALLY THE ENTIRE SUNROOF MOTOR ASSEMBLY. THE BIG PROBLEM: CAR WOULDN'T START, EVEN AFTER BEING JUMPED. THIS HAPPENED ON FIVE SEPARATE OCCASIONS DURING THE FIRST 16 MONTHS I OWNED THE CAR. PARTS REPLACED INCLUDE THE BATTERY (REPLACED TWICE) THE STARTER, THE STARTER RELAY, AND FINALLY THE POWERTRAIN CONTROL MODULE. THE CAR WAS DEEMED A LEMON UNDER THE FLORIDA LEMON LAW AND I WAS REFUNDED MY MONEY FROM CHRYSLER UNDER A "BYBACK" PROGRAM NOT ARBITRATED BY THE STATE.*K
2003 PT CRUISER WAS PURCHASED NEW IN 03 AND SHORTLY AFTER HAD TO HAVE TRANSMISSION WORK DONE. NOW I HAVE FRONT END GROANING NOISES THAT, AFTER 5 VISITS TO THE DEALER, CANNOT BE FIXED. CAR SOUNDS LIKE AN ANTIQUE WHEN GOING OVER BUMPS. CAR ALSO DOES NOT HANDLE WELL AND FEELS UNSURE. GALEANA CHRYSLER IN COLUMBIA, SC HAS TRIED 5 TIM…
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2003 PT CRUISER WAS PURCHASED NEW IN 03 AND SHORTLY AFTER HAD TO HAVE TRANSMISSION WORK DONE. NOW I HAVE FRONT END GROANING NOISES THAT, AFTER 5 VISITS TO THE DEALER, CANNOT BE FIXED. CAR SOUNDS LIKE AN ANTIQUE WHEN GOING OVER BUMPS. CAR ALSO DOES NOT HANDLE WELL AND FEELS UNSURE. GALEANA CHRYSLER IN COLUMBIA, SC HAS TRIED 5 TIMES (AS OF 9/8/04) TO FIX PROBLEM, HAS VERIFIED A PROBLEM, BUT CANNOT LOCATE IT. TO DATE, STRUTS, STRUT MOUNTS, TIE ROD ENDS, SWAY BAR BUSHINGS, AND GREASING HAS BEEN REPLACED OR TAKEN PLACE...ALL TO NO AVAIL.*AK
CONSUMER NOTICED EXCESSIVE AMOUNT OF OIL IN THE AIR FILTER BOX, AND AN OIL STAINED FILTER. THE OIL PRESSURE LIGHT CAME ON INTERMITTENTLY, BACK SOOT ON THE TAIL PIPE, AND THERE WAS A DISTINGUISHED MECHANICAL KNOCKING NOISE COMING FROM THE ENGINE AT IDLE. VEHICLE HAD BEEN IN REPAIR SHOP 3 TIMES. ON THE THIRD TIME THE OIL PRESS…
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CONSUMER NOTICED EXCESSIVE AMOUNT OF OIL IN THE AIR FILTER BOX, AND AN OIL STAINED FILTER. THE OIL PRESSURE LIGHT CAME ON INTERMITTENTLY, BACK SOOT ON THE TAIL PIPE, AND THERE WAS A DISTINGUISHED MECHANICAL KNOCKING NOISE COMING FROM THE ENGINE AT IDLE. VEHICLE HAD BEEN IN REPAIR SHOP 3 TIMES. ON THE THIRD TIME THE OIL PRESSURE SENSOR WAS REPLACED, BUT THE KNOCKING NOISE AND EXCESSIVE OIL PROBLEM WAS STILL PRESENT. UPON INVESTIGATION OF THE PROBLEM, CONSUMER FOUND THAT AN IMPROPER MACHINE PART, THAT WAS RELATED TO THE VALVE TRAIN/CAMP SHAFT, CAUSED THE PROBLEM. BUT, MANUFACTURER DIDN'T HAVE A SOLUTION FOR IT. IF THIS PART FAILED WHILE DRIVING AT HIGHWAY SPEEDS IT COULD RESULT IN ENGINE FAILURE FOLLOWED BY RAPID DECELERATION WHICH COULD RESULT IN AN ACCIDENT. THIS VEHICLE WAS EQUIPPED WITH TRACTION CONTROL.*AK
WHILE DRIVING AT 55 MPH HEADLIGHTS WERE FLICKERING AND FINALLY BURNED OUT. VEHICLE WAS TAKEN TO THE DEALER EIGHT TIMES FOR THIS PROBLEM. DEALER HAS CHECKED EVERY COMPONENT, TRYING TO REPAIR THE PROBLEM, BUT TO NO AVAIL.*AK THE MANUFACTURER REPURCHASED THE VEHCILE FROM THE CONSUMER. *MJJ
THE LOCAL DEALER THOUGHT THAT THE SOUND FROM THE ENGINE WAS THAT THE TURBO WAS BLOWN. AFTER 2.5 WEEKS THEY THEN DETERMINED THAT THE TRANSMISSION PUMP HAD GONE BAD ALONG WITH SOME SORT OF SENSORS. SO THEN FOR THE NEXT 2 WEEKS PLUS THEY WORKED ON THAT PROBLEM. FOUR DAYS LATERAFTER GETTING THE CAR BACK, THE FRONT AXLE FELL OFF T…
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THE LOCAL DEALER THOUGHT THAT THE SOUND FROM THE ENGINE WAS THAT THE TURBO WAS BLOWN. AFTER 2.5 WEEKS THEY THEN DETERMINED THAT THE TRANSMISSION PUMP HAD GONE BAD ALONG WITH SOME SORT OF SENSORS. SO THEN FOR THE NEXT 2 WEEKS PLUS THEY WORKED ON THAT PROBLEM. FOUR DAYS LATERAFTER GETTING THE CAR BACK, THE FRONT AXLE FELL OFF THE CAR!!!!! IF I WOULD HAVE BEEN ON THE FREEWAY OR TRAVELING ON A SURFACE STREET, I OR POSSIBLY OTHERS COULD HAVE BEEN KILLED AND THE MANUFACTURER WILL ONLY REPAIR UNDER WARRANTY???!! I'VE NOW BEEN WAITING ANOTHER 2.4 WEEKS FOR THE CAR AND I TRY TELLING THEM THAT IT IS UNSAFE AND I'M AFRAID TO GET BACK INTO THE CAR. IT HAS 7,777 MILE ON A CHRYSLER PT CRUISER 2003. IT HAS SPENT ALMOST 8 WEEKS OF IT'S SHORT LIFE IN REPAIR SHOP FOR ONE THING OR ANOTHER, AND NO ONE AT CHRYSLER WILL LISTEN OR HELP, THEY KEEP SAYING THE DM HAS MADE HIS DECISION, YEAH WITH THE SERVICE MANAGER COVERING UP FOR HIS MECHANIC. THE MECHANIC ADMITTED TO ME THAT HE OVER TIGHTEN THE BOLTS WHEN HE PUT MY FRONT END BACK TOGETHER, AND NEVER EVEN APOLOGIZED FOR THE OVERSIGHT!!! IF POSSIBLE, I KNOW THE RECORDS DON'T REALLY SHOW ALL THE WORK PERFORMED OR A LIST OF ANY PARTS REPLACED (AT LEAST NOT ON MY COPIES ANYWAY), BUT COULD SOMEONE HELP ME, PLEASE!!!??? THANK YOU FOR YOUR TIME PASTOR JIM JAROS PS I KEEP TELLING THEM (CHRYSLER IN AUBURN HILL, MI 800-992-1997) THAT THEIR NAME AND REPUTATION ARE THE MOST IMPORTANT THINGS YOU HAVE, AND THEY TELL ME THAT I'LL HAVE TO SUE THROUGH THE LEMON LAW IN MY STATE. YEAH, I'M BELIEVIN' I'M GONNA STAY ALIVE TO TALK SEE THAT THROUGH, BUT I'M GOING TO BE PARKING THAT PT CRUISER IF AND WHEN IT'S READY!!! WOULD YOU PUT YOUR WIFE AND FAMILY IN THIS CAR? THE MECHANIC OR THE SERVICE UNDERWRITER JUST WALK AWAY AND THE SERVICE MANAGER STILL HAS NOT RETURNED MY PHONE CALLS, I'M FORCED TO CALL THROUGH CHRYSLER IN MI TO GET THE ANSWERS. I WILL ASK THEM TO SAVE THE PARTS IF POSSIBLE?*AK
WHILE DRIVING ENGINE LIGHT ILLUMINATED AND STAYED ON THE REMAINDER OF THE TIME THAT VEHICLE WAS BEING OPERATED. DEALERSHIP WILL BE NOTIFIED. *AK
CONSUMER REQUEST ALL PERTINENT INFORMATION REGARDING DAIMLER CHRYSLER RECALLS. *MR *NM
I HAVE TAKEN MY 2003 PT CRUISER GT BACK TO THE DEALER EIGHT TIMES TO HAVE A CHECK ENGINE LIGHT PROBLEM REPAIRED. THE FIRST VISIT TO THE DEALER OCCURED ON JULY 3, 2003 THE SECOND VISIT TO THE DEALER OCCURRED ON JULY 9-12, 2003 THE THIRD VISIT TO THE DEALER OCCURED ON AUGUST 15-18, 2003 THE FOURTH VISIT TO THE DEALER OCCURRED…
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I HAVE TAKEN MY 2003 PT CRUISER GT BACK TO THE DEALER EIGHT TIMES TO HAVE A CHECK ENGINE LIGHT PROBLEM REPAIRED. THE FIRST VISIT TO THE DEALER OCCURED ON JULY 3, 2003 THE SECOND VISIT TO THE DEALER OCCURRED ON JULY 9-12, 2003 THE THIRD VISIT TO THE DEALER OCCURED ON AUGUST 15-18, 2003 THE FOURTH VISIT TO THE DEALER OCCURRED ON MAY 7-12, 2004 THE FIFTH VISIT TO THE DEALER OCCURRED ON MAY 26-27, 2004 THE SIXTH VISIT TO THE DEALER OCCURRED ON JUNE 9TH, 2004 THE SEVENTH VISIT TO THE DEALER OCCURRED ON JUNE 28TH., 2004 (REPLACE LEAK DETECTION PUMP) THE EIGHTH VISIT TO THE DEALER OCCURRED ON JULY 16TH., 2004 (CAR TOWED) GENERAL SYPTOMS LEADING TO THE LIGHT COMING ON WERE HARD STARTING SEVERAL DAYS OR WEEKS PRIOR TO LIGHT COMING ON, AS WELL AS HESITATION UNDER ACCELERATION (OCCURED TWICE), AND THE LATEST INCIDENT IN WHICH THE CAR COMPLETELY LOST POWER WHILE ACCELERATING AWAY FROM A STOP SIGN ONTO A MAIN ROAD. DURING THE COURSE OF MY MANY DEALERSHIP VISITS, THEY HAVE REPROGRAMMED THE COMPUTER, REPLACED THE SOLENOID DUTY CYCLE PURGE, CONTACTED CHRYSLER'S STAR TECHNICAL CENTER AND REPLACED WHAT THEY CLAIMED TO BE A BAD LEAK DETECTION PUMP. UPON THE LAST FAILURE, THE CAR WAS DRIVEN BACK TO MY RESIDENCE AND THE DEALER CONTACTED TO TOW TO THE DEALERSHIP. *AK
Official recalls
204V268000 · Steering:hydraulic Power Assist:hose, Piping, And Connections
Jun 3, 2004
ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.4L NON-TURBOCHARGED ENGINES AND AUTOMATIC TRANSAXLES, THE POWER STEERING PRESSURE HOSE MAY CONTACT THE AUTOMATIC TRANSAXLE DIFFERENTIAL COVER, POTENTIALLY DAMAGING THE HOSE.
Consequence & remedy
Consequence: POWER STEERING FLUID LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE CAN RESULT IN AN UNDERHOOD FIRE.
Remedy: DEALERS WILL INSPECT AND RELOCATE, OR REPLACE AS NECESSARY, THE POWER STEERING HOSE AND CONFIRM TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END. THE RECALL BEGAN ON SEPTEMBER 20, 2004. OWNERS SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
03V076000 · Power Train:clutch Assembly
Mar 10, 2003
ON CERTAIN PASSENGER VEHICLES, MANUAL TRANSMISSION MODELS ONLY, A WELDED PIN INTERNAL TO THE DUAL-MASS FLYWHEEL (DMF) ASSEMBLY CAN UNSEAT AND BECOME LODGED BETWEEN THE FLYWHEEL AND THE CLUTCH DISC.
Consequence & remedy
Consequence: IF THIS OCCURS, THE CLUTCH MAY NOT DISENGAGE WHEN THE CLUTCH PEDAL IS DEPRESSED.
Remedy: DEALERS WILL REPLACE THE FLYWHEEL AND CLUTCH ASSEMBLIES WITH THE UPDATED DESIGN PARTS. OWNER NOTIFICATION BEGAN ON APRIL 14, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2PE04028 · Engine Compartment Fires
Opened Mar 15, 2004 · Closed Jun 18, 2004
Status: closed (inferred from source dates) · Steering; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:hose, Piping, And Connections; Steering:hydraulic Power Assist:power Steering Fluid
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Additional source detail variants (4)
Steering
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Steering:hydraulic Power Assist:hose, Piping, And Connections
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Steering:hydraulic Power Assist:power Steering Fluid
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Steering:hydraulic Power Assist System
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
PE02082 · Safety Belt Cinching Latch Plate
Opened Nov 6, 2002 · Closed Apr 23, 2003
Status: closed (inferred from source dates) · Seat Belts
THERE ARE NO INJURIES OR FATALITIES ASSOCIATED WITH THIS ALLEGED DEFECT.WHILE CONDUCTING THIS INVESTIGATION, ODI FOUND THAT THE SUBJECT CINCHES MEET THE LOAD BEARING REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD 208, AND THAT MANY OF THE REPORTED FAILURES WERE DUE TO INCORRECT CHILD SAFETY SEAT INSTALLATIONS. ADDITIONALLY, THE REPORT RATE IS LOW (1.60/100K).THE INFORMATION AVAILABLE FAILS TO ESTABLISH THE EXISTENCE OF A DEFECT TREND AT THIS TIME.FURTHER ALLOCATION OF AGENCY RESOURCES TO THIS ISSUE IS UNWARRANTED AND THE PRELIMINARY EVALUATION IS BEING CLOSED.