NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
258 reports29,902 miles · Sep 20, 2006
Service Brakes, HydraulicVehicle Speed Control
DT*: THE CONTACT STATED WHILE DRIVING VARIOUS SPEEDS WHEN DEPRESSING THE BRAKE PEDAL, THE BRAKES SQUEALED. THE VEHICLE WAS DRIVEN TO THE DEALER WHO REPLACED THE FRONT PADS AND ROTORS. ALSO, WHILE DRIVING UP HILL THE VEHICLE LOST SPEED AND INTERMITTENTLY WHEN THE ACCELERATOR PEDAL WAS DEPRESSED, THE VEHICLE SHOOK. THE DEALER C…
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DT*: THE CONTACT STATED WHILE DRIVING VARIOUS SPEEDS WHEN DEPRESSING THE BRAKE PEDAL, THE BRAKES SQUEALED. THE VEHICLE WAS DRIVEN TO THE DEALER WHO REPLACED THE FRONT PADS AND ROTORS. ALSO, WHILE DRIVING UP HILL THE VEHICLE LOST SPEED AND INTERMITTENTLY WHEN THE ACCELERATOR PEDAL WAS DEPRESSED, THE VEHICLE SHOOK. THE DEALER COULD NOT DUPLICATE THE PROBLEM.
NHTSA ODI #10168736
77,566 miles · Sep 12, 2006
Power TrainSeat Belts
DT*: THE CONTACT STATED WHILE DRIVING 55 MPH ON A HIGHWAY ON-RAMP, THE TRANSMISSION SEIZED UP STALLING THE VEHICLE. THE VEHICLE HAD TO BE TOWED TO A REPAIR FACILITY. ALSO, THE SEAT BELT BUCKLE CONSTANTLY FAILED TO REMAIN SECURE. THE VEHICLE WAS TOWED TO AN INDEPENDENT TRANSMISSION SHOP FOR SERVICE. THE MANUFACTURER WAS NOTIFI…
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DT*: THE CONTACT STATED WHILE DRIVING 55 MPH ON A HIGHWAY ON-RAMP, THE TRANSMISSION SEIZED UP STALLING THE VEHICLE. THE VEHICLE HAD TO BE TOWED TO A REPAIR FACILITY. ALSO, THE SEAT BELT BUCKLE CONSTANTLY FAILED TO REMAIN SECURE. THE VEHICLE WAS TOWED TO AN INDEPENDENT TRANSMISSION SHOP FOR SERVICE. THE MANUFACTURER WAS NOTIFIED, BUT THE SERVICE DEALER WAS NOT. UPDATED 10/25/2006 - THE TECH FOUND THAT THE TRANSMISSION GEARS HAD SLOWLY BEEN GRINDING AWAY, THROWING METAL SHAVINGS INTO THE CONVERTER AND THE PUMP. *NM
NHTSA ODI #10168049
45,000 miles · Sep 7, 2006
Electrical System
THE MULTI-FUNCTION LIGHT SWITCH ON BOTH THE PT CRUISER AND SRT-4 HAS BEEN KNOWN TO MELT AND/OR CATCH FIRE. DCX HAS KNOWN THIS HAS BEEN A PROBLEM SINCE THE PT CAME OUT AND NOW THE SRT-4 IS SUFFERING THIS SAME PROBLEM. I AM NOW AFRAID TO USE MY FOG LIGHTS ON MY SRT-4. *JB
NHTSA ODI #10167529
30,186 miles · Sep 5, 2006
Power Train
2003 PT CRUISER CLUTCH DOES NOT DISENGAGE. *TS THE CLUTCH WOULD NOT DISENGAGE AND AS A RESULT THE VEHICLE JUMP BACKWARDS ABOUT 6 FEET IN THE CONSUMER'S DRIVEWAY. THE FLYWHEEL AND CLUTCH ASSEMBLY WERE RECALLED, RECALL 03V076000. THE CONSUMER CONTINUE TO HAVE CLUTCH PROBLEM AFTER THE RECALL REPAIRS WERE MADE. THE VEHICLE HAS …
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2003 PT CRUISER CLUTCH DOES NOT DISENGAGE. *TS THE CLUTCH WOULD NOT DISENGAGE AND AS A RESULT THE VEHICLE JUMP BACKWARDS ABOUT 6 FEET IN THE CONSUMER'S DRIVEWAY. THE FLYWHEEL AND CLUTCH ASSEMBLY WERE RECALLED, RECALL 03V076000. THE CONSUMER CONTINUE TO HAVE CLUTCH PROBLEM AFTER THE RECALL REPAIRS WERE MADE. THE VEHICLE HAS BEEN TAKE TO THREE DIFFERENT DEALERS ON FOUR DIFFERENT OCCASIONS. THE TRANSMISSION HAS BEEN PULLED OUT OF THE VEHICLE THREE TIMES. *NM
NHTSA ODI #10161568
Mileage unknown · Aug 15, 2006
Tires
ON 8-14-06 I EXITED US HWY 59 WEST OF BELTWAY 8 SW OF HOUSTON TX. NOTICED "WOBBLE" IN FRONT END OF CAR. ON TURNING SOUTH ON MURPHY RD I NOTICE WOBBLE GETTING WORSE AND APPEARED TO BE ON DRIVERS FRONT. I PULLED INTO CHEVRON STATION TO PUT AIR IN WHAT I SUSPECTED WAS A LOW AIR TIRE. NO LOW AIR PROBLEM EXISTED. I RAN MY HAND OVER T…
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ON 8-14-06 I EXITED US HWY 59 WEST OF BELTWAY 8 SW OF HOUSTON TX. NOTICED "WOBBLE" IN FRONT END OF CAR. ON TURNING SOUTH ON MURPHY RD I NOTICE WOBBLE GETTING WORSE AND APPEARED TO BE ON DRIVERS FRONT. I PULLED INTO CHEVRON STATION TO PUT AIR IN WHAT I SUSPECTED WAS A LOW AIR TIRE. NO LOW AIR PROBLEM EXISTED. I RAN MY HAND OVER TREAD OF DRIVERS FRONT TIRE AND DISCOVERED A LARGE BULGE ON INSIDE EDGE. THERE WAS A FIRE STONE STORE ABOUT A 1/2 BLOCK SOUTH ON MURPHY STREET WHERE I BOUGHT A NEW TIRE. NOT BEING A TIRE EXPERT I CAN ONLY TELL YOU IT APPEARS THAT ONCE AGAIN A GOODYEAR EAGLE LS FAILED ON MY 2003 PT CRUISER DUE TO A "SLIPPED BELT". MY PT CRUISER CAME WITH WITH GOODYEAR EAGLE LS TIRES. IT ALSO CAME WITH A "TIRES FOR LIFE OFFER" FROM THE DEALER, "GOODSON DODGE" IN SPRING, TX. ( THEY HAVE SINCE SOLD DEALERSHIP). THE FOLLOWING TIRES FAILED DUE TO "SLIPPED BELTS" ON ORIGINAL TIRES. TWO (2) EACH 195/65/R15 DOT#M6C6 BMAR 0403. THEY OCCURED AT SEPERATE TIMES AND REPLACED WITH OTHER TIRES AT "DISCOUNT TIRE STORE". SECOND TIME WHEN I VISITED STORE AND EXPLAINED PROBLEM AS I WALKED ACROSS PARKING LOT THE DISCOUNT TIRE STORE EMPLOYEE SAID SOMETHING LIKE, "OH, A PT CRUISER, LET ME GUESS THESE ARE GOODYEAR EAGLE TIRES. I SAID YES WHY ? HE SAID "I DON'T KNOW IF ITS A TIRE DEFECT OR A PROBLEM WITH THE CAR BUT THIS IS A FREQUENT OCCASION. I SHOULD HAVE REPORTED THIS THEN. I DID REPORT IT THEN TO YALL BUT I DID TO THE DEALERSHIP AND THEY SAID THERE WAS NOT A PROBLEM AND THEIR TIRES FOR LIFE WARRANTY DID NOT COVER DEFECTS. ONLY TREAD WEAROUT. 2 OF ORIGINAL 4 TIRES ON MY PT CRUISER WERE REPLACED AT TIRE TREAD WEAR OUT. IT WAS ONE OF THOSE TIRES THAT FAILED YESTERDAY. DOT#M6C6BMAR1205. I STILL HAVE ALL 3 FAILED TIRES. RECAP: VEHICLE-2003 PT CRUISER PURCHASED AUGUST 15, 2003 ABOUT 90,000 MILES DRIVEN. DEFECTIVE TIES: GOODYEAR EAGLE LS M+S 195/65/R15 TIRES ROTAED EVERY 6000 MILES, 6 EACH TIRES OWNED 3 FAILED. 50% FAILURE RATE. THANKS, BOB SMITH. *NM
NHTSA ODI #10165515
Mileage unknown · Aug 8, 2006
Electrical System
2003 PT CRUSIER BOUGHT BRAND NEW. HEAD LIGHTS, INTERIOR LIGHTS, AND DASH LIGHTS ALL FLICKER HARD TO PAY ATTENTION WHEN DRIVING. CHRYSLER IS AWARE OF THE PROBLEM AND SAYS NO FIX. I WILL NEVER BUY ANOTHER CHRYSLER AGAIN, POOR CUSTOMER SERVICE. JUST WAITING FOR ALL LIGHTS TO FINALLY GO OUT. *JB
NHTSA ODI #10164934
77,500 miles · Jul 20, 2006
Power TrainSeat BeltsSuspension
I HAVE A 2003 PT CRUISER THAT JUST WENT OUT OF POWER TRAIN WARRANTY 7K MILES AGO-WITH NO WARNING, NO HESITATION, LACK OF POWER, MY TRANSMISSION WENT OUT TAKING THE CONVERTER, PUMP AND TORQUE CONVERTER-LEAVING ME STRANDED IN THE MIDDLE OF A BUSY INTERSECTION! I WAS NOT ABLE TO MOVE IN 1,2,3,D OR R-NOW I AM STUCK WITH A $2643.50 B…
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I HAVE A 2003 PT CRUISER THAT JUST WENT OUT OF POWER TRAIN WARRANTY 7K MILES AGO-WITH NO WARNING, NO HESITATION, LACK OF POWER, MY TRANSMISSION WENT OUT TAKING THE CONVERTER, PUMP AND TORQUE CONVERTER-LEAVING ME STRANDED IN THE MIDDLE OF A BUSY INTERSECTION! I WAS NOT ABLE TO MOVE IN 1,2,3,D OR R-NOW I AM STUCK WITH A $2643.50 BILL. MY RIGHT FRONT TIRE CONSTANTLY VIBRATES, BEEN TO SHOP NUMEROUS TIME TO RESOLVE BUT NO BODY CAN FIND ANYTHING-TIRES ARE FINE, CV JOINT, NOTHING CAN BE FOUND. I AM ABSOLUTELY TERRIFIED TO DRIVE THIS CAR ANYMORE-MY SEAT BELT UNBUCKLES BY ITSELF, POSSIBLY LEAVING ME WITH NO RESTRAINT IN THE POSSIBILITY OF A WRECK. I AM FILING COMPLAINTS WITH CHRYSLER, BBB, DISTRICT ATTORNEYS OFFICE, NHTS, LEMON LAW AND ANYTHING ELSE I CAN FIND- *NM
NHTSA ODI #10162940
31,000 miles · Jul 14, 2006
Power Train
THERE IS NO ONE SPECIFIC INCIDENT DATE. (SEE RELATED CORRESPONDENCE 10161568.) DATE UNKNOWN: REMEDY FOR RECALL 03V-076 PROVIDED BY GOEKE DODGE. NO TRANSMISSION PROBLEMS NOTICED PRIOR TO THIS DATE. 07/20/05: CLUTCH FAILED TO DISENGAGE DURING UNRELATED WARRANTY WORK AT GOEKE DODGE. RECALL REMEDY PROVIDED FOR THE SECOND TI…
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THERE IS NO ONE SPECIFIC INCIDENT DATE. (SEE RELATED CORRESPONDENCE 10161568.) DATE UNKNOWN: REMEDY FOR RECALL 03V-076 PROVIDED BY GOEKE DODGE. NO TRANSMISSION PROBLEMS NOTICED PRIOR TO THIS DATE. 07/20/05: CLUTCH FAILED TO DISENGAGE DURING UNRELATED WARRANTY WORK AT GOEKE DODGE. RECALL REMEDY PROVIDED FOR THE SECOND TIME, AT NO COST TO OWNER. 05/01/06: CLUTCH INTERMITTENTLY FAILING TO DISENGAGE. CLUTCH FLUID FOUND LEAKING AT IMPROPERLY CONNECTED QUICK DISCONNECT BY KAHLO CHRYSLER, FLUID AND LABOR $91.98. 06/07/06: CLUTCH INTERMITTENTLY FAILING TO DISENGAGE. CLUTCH KIT AND INPUT SHAFT REPLACED UNDER EXTENDED PT WARRANTY BY CHAMPION CHRYSLER. DATE UNKNOWN: CLUTCH FAILING TO DISENGAGE. CLUTCH LINE SLAVE CYLINDER REPLACED BY CHAMPION CHRYSLER. *JB
NHTSA ODI #10162392
5,000 miles · Jul 11, 2006
Electrical SystemExterior Lighting
PT CRUISER 2003 FOG LIGHTS COME ON WITHOUT WARNING, BATTERY RUNS DEAD, DEFECTIVE PARTS ETC. $75.75 NEW BATTERY, LABOR $110.05 $76.14 NEW SWITCH, AND $129.98 A SECOND TIME LABOR FOR THE SAME PROBLEM. CHRYSLER MECHANICS ARE AWARE OF THIS ISSUE AND CLEARLY ARE ENJOYING THE PROFITS. IN A ONE (1) WEEK PERIOD. *NM
NHTSA ODI #10162097
70,000 miles · Jul 10, 2006
Exterior Lighting
DT*: THE CONTACT STATED THAT THE BRAKE AND TAIL LIGHTS WOULD NOT ILLUMINATE PROPERLY. THE BULBS INTERMITTENTLY BURNED OUT . THE VEHICLE WAS TAKEN TO A SERVICE DEALER, WHERE THE BULBS WERE CHANGED 4 TIMES. THE FIFTH TIME THE BULBS FAILED, THE DEALER DETERMINED THAT THE LIGHT FIXTURE WAS DEFECTIVE. UPDATED 7/25/2006 - *NM
NHTSA ODI #10162001
NHTSA investigations
2PE04028 · Engine Compartment Fires
Opened Mar 15, 2004 · Closed Jun 18, 2004
Status: closed (inferred from source dates) · Steering; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:hose, Piping, And Connections; Steering:hydraulic Power Assist:power Steering Fluid
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Additional source detail variants (4)
Steering
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Steering:hydraulic Power Assist:hose, Piping, And Connections
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Steering:hydraulic Power Assist:power Steering Fluid
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Steering:hydraulic Power Assist System
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
PE02082 · Safety Belt Cinching Latch Plate
Opened Nov 6, 2002 · Closed Apr 23, 2003
Status: closed (inferred from source dates) · Seat Belts
THERE ARE NO INJURIES OR FATALITIES ASSOCIATED WITH THIS ALLEGED DEFECT.WHILE CONDUCTING THIS INVESTIGATION, ODI FOUND THAT THE SUBJECT CINCHES MEET THE LOAD BEARING REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD 208, AND THAT MANY OF THE REPORTED FAILURES WERE DUE TO INCORRECT CHILD SAFETY SEAT INSTALLATIONS. ADDITIONALLY, THE REPORT RATE IS LOW (1.60/100K).THE INFORMATION AVAILABLE FAILS TO ESTABLISH THE EXISTENCE OF A DEFECT TREND AT THIS TIME.FURTHER ALLOCATION OF AGENCY RESOURCES TO THIS ISSUE IS UNWARRANTED AND THE PRELIMINARY EVALUATION IS BEING CLOSED.
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