NHTSA owner reports · September 18, 2026 snapshot.
Exterior Lighting complaints
34 reportsClear category filter60,000 miles · Apr 16, 2011
Exterior Lighting
I AM HAVING ISSUES WITH MY 2003 CHRYSLER PT CRUISER. THE FOG LIGHT SWITCH HAS WORN OUT AND IS CAUSING MY CAR BATTERY TO BE DRAINED DUE TO THE FOG LIGHT STAYING ON. I WAS GOING TO REPLACE THE PART. HOWEVER I WAS CHECKING ONLINE FOR QUOTES WHEN I STUMBLED UPON A FORUM FULL OF COMPLAINTS FOR THE SAME ISSUE. THERE ARE OVER 600 COMME…
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I AM HAVING ISSUES WITH MY 2003 CHRYSLER PT CRUISER. THE FOG LIGHT SWITCH HAS WORN OUT AND IS CAUSING MY CAR BATTERY TO BE DRAINED DUE TO THE FOG LIGHT STAYING ON. I WAS GOING TO REPLACE THE PART. HOWEVER I WAS CHECKING ONLINE FOR QUOTES WHEN I STUMBLED UPON A FORUM FULL OF COMPLAINTS FOR THE SAME ISSUE. THERE ARE OVER 600 COMMENTS REGARDING PROBLEMS WITH THE PT CRUISER, MOST OF THEM WITH THE SAME ISSUE. I HOPE THERE IS SOMETHING SOMEBODY CAN DO ABOUT THIS. I AM HOPING FOR A RECALL OF THE PART, I WILL BUY A NEW PART I JUST DON'T WANT THE SAME PART AGAIN. THIS IS A DANGEROUS PROBLEM BECAUSE I HAVE BEEN LEFT STRANDED DUE TO MY CAR BEING DRAINED OF BATTERY LIFE MORE THAN 5 TIMES. *TR
NHTSA ODI #10396072
Mileage unknown · Oct 20, 2010
Exterior Lighting
THE PLASTIC HEADLIGHT LENSES ON MY 2003 CHRYSLER PT CRUISER HAVE BECOME SO CLOUDY THEY ARE PRACTICALLY USELESS. THIS IS DANGEROUS. I HAVE SEEN OTHER PT CRUISERS AS WELL AS OTHER CHRYSLER PRODUCTS WITH THIS SAME PROBLEM. I AM GOING TO HAVE TO REPLACE THEM AS I AM FEARFUL OF HAVING AN ACCIDENT DUE TO LOW VISIBILITY. I LIVE IN …
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THE PLASTIC HEADLIGHT LENSES ON MY 2003 CHRYSLER PT CRUISER HAVE BECOME SO CLOUDY THEY ARE PRACTICALLY USELESS. THIS IS DANGEROUS. I HAVE SEEN OTHER PT CRUISERS AS WELL AS OTHER CHRYSLER PRODUCTS WITH THIS SAME PROBLEM. I AM GOING TO HAVE TO REPLACE THEM AS I AM FEARFUL OF HAVING AN ACCIDENT DUE TO LOW VISIBILITY. I LIVE IN A RURAL AREA WITH ALOT OF DEER AND THIS LOW VISIBILITY CONCERNS ME. *TR
NHTSA ODI #10361396
85,000 miles · Nov 24, 2009
Electrical SystemExterior Lighting
1. I GENERALLY DRIVE OUR 2003 CHRYSLER PT CRUISER WITH THE FOG LIGHTS ON DURING THE DAY, AND THE HEADLIGHTS AT NIGHT. THIS MEANS I WAS TURNING THE FOG LIGHT SWITCH ON THE TURN SIGNAL UNIT SEVERAL TIMES A DAY. 2. BEGINNING EARLY IN 2009 I EXPERIENCED TIMES WHEN THE FOG LIGHTS WOULD NOT TURN OFF WITH THE SWITCH WITHOUT A LOT OF C…
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1. I GENERALLY DRIVE OUR 2003 CHRYSLER PT CRUISER WITH THE FOG LIGHTS ON DURING THE DAY, AND THE HEADLIGHTS AT NIGHT. THIS MEANS I WAS TURNING THE FOG LIGHT SWITCH ON THE TURN SIGNAL UNIT SEVERAL TIMES A DAY. 2. BEGINNING EARLY IN 2009 I EXPERIENCED TIMES WHEN THE FOG LIGHTS WOULD NOT TURN OFF WITH THE SWITCH WITHOUT A LOT OF CYCLING, OR THE FOG LIGHTS WOULD TURN THEMSELVES ON WHEN THE DOOR CLOSED. THE VIBRATION OF THE VEHICLE MADE THAT HAPPEN. THEN, WHEN TRYING TO GET THE FOG LIGHTS TO TURN OFF, THE SWITCH BEGAN TO SMOKE. TURNING OFF THE CAR CLEARED THAT, SO I STOPPED USING THE FOG LIGHTS. THE TURN SIGNALS AND HEADLIGHT PORTION OF THE SWITCH WORKED FINE. 3. I CONTACTED THE CHRYSLER DEALERSHIP AND WAS TOLD THEY WERE OUT OF THE SWITCH. I THEN CONTACTED A LOCAL AUTO MAINTENANCE COMPANY I HAVE USED IN THE PAST AND TRUST. THEY QUOTED ME A BETTER SERVICE PRICE, AND THAT THE SWITCH WAS BACKORDERED. THERE WERE OVER 5000 SWITCHES ON BACKORDER AND IT WAS SIX MONTHS AFTER THE ORDER WAS PLACED BEFORE WE RECEIVED THE SWITCH AND HAD IT INSTALLED. MY CONCERN IS TWO FOLD: 1. THE 5000 MAY WELL HAVE BEEN THE TIP OF THE ICEBERG IN TERMS OF FAILURES, AND 2. IF I HAD NOT BEEN SITTING THERE, WOULD THE LIGHTS, AFTER COMING ON BY THEMSELVES HAVE CAUSE THE SWITCH TO ACTUALLY CATCH THE VEHICLE ON FIRE? I THOUGHT THAT THE BRIEF TIME I WAS SMOKE SHOULD HAVE BEEN ENOUGH TO BLOW THE FUSE, BUT IT DIDN'T. *TR
NHTSA ODI #10293383
35,000 miles · Aug 16, 2009
Exterior LightingVisibility
NHTSA 629139 EXTERIOR LIGHTING HEADLIGHTS, MOISTURE INSIDE VENTED HEADLAMP ASSEMBLY. HEADLIGHTS HAVE HARD WATER DEPOSITS ON INSIDE OF LAMP,WITH SUN EXPOSURE HAVE BECOME SO CORRODED THEY ARE NOT USABLE HAVE TO DRIVE WITH HIGH BEAMS ON. *TR
NHTSA ODI #10280581
122,000 miles · Jul 14, 2009
Electrical SystemExterior Lighting
HIGH BEAMS COMING ON WITHOUT BEING TURNED ON, AT FIRST ONCE OR TWICE A WEEK THEN EVERYDAY IT WOULD HAPPEN THEN EVERYTIME USING THE VEHICLE, THE HIGH BEAMS CAME ON AFTER I TURNED THEM OFF WHEN GETTING OUT OF MY CAR UPON RETURNING TO MY CAR WOULD NOT CRANK, THE HIGH BEAMS WHERE STILL ON, HAD TO GET MY CAR JUMPED STARTED, REMOVED T…
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HIGH BEAMS COMING ON WITHOUT BEING TURNED ON, AT FIRST ONCE OR TWICE A WEEK THEN EVERYDAY IT WOULD HAPPEN THEN EVERYTIME USING THE VEHICLE, THE HIGH BEAMS CAME ON AFTER I TURNED THEM OFF WHEN GETTING OUT OF MY CAR UPON RETURNING TO MY CAR WOULD NOT CRANK, THE HIGH BEAMS WHERE STILL ON, HAD TO GET MY CAR JUMPED STARTED, REMOVED THE FUSE AND HAVEN'T HAD THE HIGH BEAMS TO COME ON AGAIN, BUT I NEED MY HIGH BEAMS ESP. FOR LONG DISTANCE DRIVING THROUGH THE MOUNTAINS, THERE'S A SHORTAGE SOMEWHERE BETWEEN THE FUSE AND HIGH BEAMS LIGHTS. *TR
NHTSA ODI #10276775
91,900 miles · Oct 2, 2008
Exterior Lighting
SHORTLY AFTER LEAVING THE HOUSE, THE FOG LIGHT INDICATOR CAME ON EVEN THOUGH THE HEADLIGHTS THEMSELVES WERE OFF. PRESSURE ON THE END OF THE STALK TURNED THE INDICATOR OFF BUT IT CAME BACK ON WHEN PRESSURE WAS RELEASED. AFTER PARKING AND SHUTTING OFF THE ENGINE, THE INDICATOR (AND THE FOG LIGHTS THEMSELVES) REMAINED ON. REMOVIN…
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SHORTLY AFTER LEAVING THE HOUSE, THE FOG LIGHT INDICATOR CAME ON EVEN THOUGH THE HEADLIGHTS THEMSELVES WERE OFF. PRESSURE ON THE END OF THE STALK TURNED THE INDICATOR OFF BUT IT CAME BACK ON WHEN PRESSURE WAS RELEASED. AFTER PARKING AND SHUTTING OFF THE ENGINE, THE INDICATOR (AND THE FOG LIGHTS THEMSELVES) REMAINED ON. REMOVING THE KEYS FROM THE IGNITION HAD NO EFFECT. THE ONLY THING THAT TURNED THE FOG LIGHTS OFF WAS SETTING THE TURN INDICATOR IN THE 'LEFT TURN' (DOWN) POSITION. FURTHER TESTING FOUND THAT THE ONLY OTHER WAY TO TURN OFF THE FOG LIGHTS WAS TO REMOVE THE APPROPRIATE FUSE FROM THE INTERIOR FUSE PANEL. RESEARCHING THE PROBLEM ONLINE TURNED UP SEVERAL MESSAGE BOARDS WITH A LARGE NUMBER OF DRIVERS REPORTING THIS EXACT PROBLEM GOING BACK AT LEAST THREE YEARS, WHICH TURNS OUT TO BE CAUSED BY A FAILING MULTIFUNCTION SWITCH. (ONE SUCH FORUM: HTTP://WWW.TOPIX.COM/FORUM/AUTOS/CHRYSLER-PT-CRUISER/TF81KHBDLDVT92AH2/ ). *TR
NHTSA ODI #10244191
71,000 miles · Jul 29, 2008
Exterior Lighting
FOG LIGHTS ARE TURNING ON BY THEMSELVES EVEN WHEN LIGHT SWITCH IS NOT ON AND WHEN CAR IS NOT RUNNING CAUSING BATTERY TO DRAIN AND MANY HEADACHES! THIS HAPPENS 3 OR 4 TIMES A DAY! *TR
NHTSA ODI #10236299
82,000 miles · Jul 27, 2008
Exterior Lighting
I HAVE A 2003 PT CRUISER BOUGHT IT USED AND SINCE THEN HAVE KEPT UP WITH THE MAINTENANCE ON THE VEHICLE . WHILE COMING HOME FROM AUSTIN TO SAN ANTONIO AT 9:30 PM THE LIGHTS ON THE CAR HEADLIGHTS COMPLETELY WENT OUT THAT INCLUDED THE FOG LIGHTS. I HAD NO BLINKERS NO LIGHTS AND HAD MY WIFE AND CHILD WITH ME. PROCEEDED TO EXIT AND …
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I HAVE A 2003 PT CRUISER BOUGHT IT USED AND SINCE THEN HAVE KEPT UP WITH THE MAINTENANCE ON THE VEHICLE . WHILE COMING HOME FROM AUSTIN TO SAN ANTONIO AT 9:30 PM THE LIGHTS ON THE CAR HEADLIGHTS COMPLETELY WENT OUT THAT INCLUDED THE FOG LIGHTS. I HAD NO BLINKERS NO LIGHTS AND HAD MY WIFE AND CHILD WITH ME. PROCEEDED TO EXIT AND HAD A RELATIVE MEET ME UP IN SAN MARCOS TEXAS I FOLLOWED HIM ALL THE WAY TO SAN ANTONIO WHERE I MADE IT HOME USING MY RELATIVES CAR LIGHTS AS HELP. THE NEXT MORNING WENT OUT TO BUY THE PART THAT I NEED IT 70.25 AT THE LOCAL DEALER SHIP HERE IN SAN ANTONIO SINCE THIS HAPPEN I HAVE NO HAZARD LIGHTS AND NO TURN SIGNALS. I HAVE LOOKED AT THE CAR AND HAD TROUBLE SHOOT THE CAR WITH NO AVAIL I HAVE REPLACE THE PART AND TOOK THE ONE FROM MY DODGE INTREPID AND HAVE HAD NO LUCK TO GET BLINKER BACK ON CHRYSLER SURE ONE HELL OF A CAR ONE THAT CAN GET YOU KILL. *TR
NHTSA ODI #10235939
Mileage unknown · Jan 19, 2008
Electrical SystemExterior Lighting
THIS PROBLEM STARTED IN THE SPRING OF 2006. ALTHOUGH I DIDN'T KNOW IT AT THE TIME, THE FOG LIGHTS CAME ON BY THEMSELVES WHILE JUST SITTING IN THE PARKING LOT OR AT HOME. NO WARNING, SO I DIDN'T KNOW UNTIL I WENT TO START THE CAR AND THE BATTERY WAS DEAD. SINCE THIS WAS INTERMITTENT, NO LIGHTS ON THE DASH ADVISING ME THE FOG L…
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THIS PROBLEM STARTED IN THE SPRING OF 2006. ALTHOUGH I DIDN'T KNOW IT AT THE TIME, THE FOG LIGHTS CAME ON BY THEMSELVES WHILE JUST SITTING IN THE PARKING LOT OR AT HOME. NO WARNING, SO I DIDN'T KNOW UNTIL I WENT TO START THE CAR AND THE BATTERY WAS DEAD. SINCE THIS WAS INTERMITTENT, NO LIGHTS ON THE DASH ADVISING ME THE FOG LIGHTS WERE ON AND DURING DAYLIGHT HOURS, I NEVER NOTICED THAT THE FOG LIGHTS WERE ON. AFTER SEVERAL TIMES OF THIS HAPPENING. THIS CAUSED ME TO REPLACE THE BATTERY. WHILE REPLACING THE BATTERY I NOTICED THAT THE ORIGINAL CABLES HAD INFERIOR BATTERY CONNECTOR LEADS. THE CABLES CONNECTORS WERE MOSTLY EATEN THROUGH CAUSING ME TO HAVE TO REPLACE THEM. (I NOTICED THAT WHEN I GOT THE NEW LEADS THAT THE CONNECTORS WERE OF A BETTER MATERIAL). DUE TO THIS NOT HAVING ANY RIME OR REASON AS TO WHY THE BATTERY KEPT GOING DEAD AND NO ONE HAD ANY IDEA WHY THIS WAS HAPPENING I SIMPLY HAD TO WAIT UNTIL I DISCOVERED THE CAUSE. IN DEC 2007 I WENT TO START THE CAR AND SURE ENOUGH THE BATTERY WAS DEAD. HOWEVER THIS TIME WHEN I JUMPED THE BATTERY THE FOG LIGHT ON THE DASH STAYED ON AND THAT IS WHEN I FOUND THE PROBLEM. I WAS UNABLE TO TURN THEM OFF SINCE THE SWITCH WAS ALREADY IN THE OFF POSITION. MY ONLY RECOURSE WAS TO REMOVE THE FOG LIGHT FUSE. SINCE REMOVING THE FOG LIGHT FUSE I HAVE HAD NO FURTHER ISSUES TO DATE. I STILL DO NOT KNOW THE CAUSE OR THE CURE SO, I LOGGED ON TO THIS SITE TO LOOK FOR A SERVICE BULLETIN OR INFORMATION TO TELL ME THAT AND HERE I AM. THE MILEAGE ON THE VEHICLE WHEN THIS WHOLE STUFF STARTED WAS APPROX 36,000 AND IT NOW HAS 42000 MILES ON IT. *TR
NHTSA ODI #10215431
75,000 miles · Aug 21, 2007
Electrical SystemExterior Lighting
TL*THE CONTACT OWNS A 2003 CHRYSLER PT CRUISER. THE CONTACT STATED THAT THE FOG LIGHTS ACTIVATE BY THEMSELVES AND CAUSE HER TO JUMP START HER BATTERY OFTEN. SHE BELIEVES THAT THE CAUSE OF FAILURE IS THE SWITCH CONTROL DEVICE. THE MANUFACTURER ADVISED HER TO TAKE HER VEHICLE TO AN AUTHORIZED DEALER AND HAVE THEM DIAGNOSE THE F…
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TL*THE CONTACT OWNS A 2003 CHRYSLER PT CRUISER. THE CONTACT STATED THAT THE FOG LIGHTS ACTIVATE BY THEMSELVES AND CAUSE HER TO JUMP START HER BATTERY OFTEN. SHE BELIEVES THAT THE CAUSE OF FAILURE IS THE SWITCH CONTROL DEVICE. THE MANUFACTURER ADVISED HER TO TAKE HER VEHICLE TO AN AUTHORIZED DEALER AND HAVE THEM DIAGNOSE THE FAILURE. THE CONTACT HAS NOT YET GONE TO THE DEALER, HOWEVER, SHE CALLED THEM AND THEY TOLD HER TO BRING THE VEHICLE IN FOR INSPECTION. THE POWERTRAIN AND DEALER INFORMATION WERE UNKNOWN. THE FAILURE MILEAGE WAS 75,000 AND CURRENT MILEAGE WAS 78,000.
NHTSA ODI #10200393
NHTSA investigations
2PE04028 · Engine Compartment Fires
Opened Mar 15, 2004 · Closed Jun 18, 2004
Status: closed (inferred from source dates) · Steering; Steering:hydraulic Power Assist System; Steering:hydraulic Power Assist:hose, Piping, And Connections; Steering:hydraulic Power Assist:power Steering Fluid
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Additional source detail variants (4)
Steering
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Steering:hydraulic Power Assist:hose, Piping, And Connections
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Steering:hydraulic Power Assist:power Steering Fluid
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
Steering:hydraulic Power Assist System
PE04-028 WAS OPENED TO INVESTIGATE SEVEN COMPLAINTS ALLEGING THAT THE ENGINE COMPARTMENT CAUGHT FIRE ON MY 2002 PT CRUISER VEHICLES.ON JUNE 3, 2004, DAIMLERCHRYSLER (DCC) NOTIFIED NHTSA OF A SAFETY DEFECT IN MY 2001-2005 PT CRUISER VEHICLES EQUIPPED WITH NATURALLY ASPIRATED 2.4L ENGINES AND AUTOMATIC TRANSAXLES (RECALL 04V-268).THE NOTIFICATION IDENTIFIED VARIATION OF THE HIGH PRESSURE POWER STEERING HOSE ROUTING, WHICH ALLOWED THE HOSE TO CONTACT THE TRANSAXLE DIFFERENTIAL COVER, AS THE FACTOR CONTRIBUTING TO THIS DEFECT.CONTACT BETWEEN THE POWER STEERING HOSE AND THE TRANSAXLE DIFFERENTIAL COVER CAN CAUSE HOSE DAMAGE AND POWER STEERING FLUID LEAKAGE, WHICH CAN POTENTIALLY RESULT IN A FIRE. (NOTE: THE FAILURE DATA IN THIS RESUME IS LIMITED TO MY 2001-2003 VEHICLES PER DCC'S PE04-028 INFORMATION RESPONSES.)THIS CONDITION WAS LIMITED TO VEHICLES WITH AUTOMATIC TRANSAXLES AS VEHICLES WITH MANUAL TRANSMISSIONS HAVE SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND THE POWER STEERING HOSE DUE TO A SMALLER TRANSAXLE DESIGN.THIS CONDITION ALSO DOES NOT ADVERSELY AFFECT VEHICLES WITH TURBO ENGINES, WHICH HAVE A DIFFERENT POWER STEERING HOSE ROUTING THAT PROVIDES SUBSTANTIAL CLEARANCE BETWEEN THE TRANSAXLE DIFFERENTIAL COVER AND HOSE.DAIMLERCHRYSLER WILL INSTRUCT OWNERS TO BRING THEIR VEHICLES TO A DEALER TO HAVE THE POWER STEERING HOSE ASSEMBLY INSPECTED AND RELOCATED, OR REPLACED, AS NECESSARY, AND TO CONFIRM THE TORQUE OF THE HOSE FASTENER AT THE STEERING GEAR END.
PE02082 · Safety Belt Cinching Latch Plate
Opened Nov 6, 2002 · Closed Apr 23, 2003
Status: closed (inferred from source dates) · Seat Belts
THERE ARE NO INJURIES OR FATALITIES ASSOCIATED WITH THIS ALLEGED DEFECT.WHILE CONDUCTING THIS INVESTIGATION, ODI FOUND THAT THE SUBJECT CINCHES MEET THE LOAD BEARING REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD 208, AND THAT MANY OF THE REPORTED FAILURES WERE DUE TO INCORRECT CHILD SAFETY SEAT INSTALLATIONS. ADDITIONALLY, THE REPORT RATE IS LOW (1.60/100K).THE INFORMATION AVAILABLE FAILS TO ESTABLISH THE EXISTENCE OF A DEFECT TREND AT THIS TIME.FURTHER ALLOCATION OF AGENCY RESOURCES TO THIS ISSUE IS UNWARRANTED AND THE PRELIMINARY EVALUATION IS BEING CLOSED.