2016 Chevrolet Volt

Check engine light came on reduced propulsion warning. Took to Chevrolet dealer and they diagnosed EGR value failure while on road trip. Got home Took it to my local dealership and same diagnosed no part available and emissions warranty is good and it is covered but 2 year nationwide backorder by GM. The car only shows 47000 miles without parts I will not be able to use the vehicle after it fails the emissions test for Maryland.

*BECM, Main Battery issue. It is available for inspection at the dealership *Car would not start or move *At dealer, told they need to replace the main battery and BECM *Noticed the Engine warning light and Reduced Propulsion Power message Dealer updated the BECM, said it was ok to drive, With in the same day the same problem happened, back to dealer, now they say the entire main battery needs replacing. on 2 months left on Voltec warranty. $8,000 cost

The contact owns a 2016 Chevrolet Volt. The contact stated that after starting the vehicle, the vehicle initially failed to shift into drive. After the vehicle was shifted into drive, the contact stated that while driving at an undisclosed speed, the vehicle lost significant motive power with the “Low Propulsion Power” message displayed. The contact pulled over to the shoulder of the roadway, where the vehicle stalled and failed to restart. The check engine warning light was illuminated. The vehicle was towed to the dealer, who diagnosed a failure with the battery energy control module. The vehicle was not repaired. The manufacturer was notified of the failure, and a case was opened. The failure mileage was 160,000.

I had just left my house about to enter the on-ramp to Interstate 95 south when my 2016 Volt abruptly and without warning stopped. I was unable to coast or pull the car to the side of the road. I was in the middle of the lane in a dangerous place to stop a car and a dangerous place to get out of the car due to the steady traffic entering the interstate. My car would not restart and I had it towed to the Portsmouth NH Chevy dealer. As it was the beginning of the GM strike I had to wait several days for the replacement battery control sensor then I had to wait for another 4 weeks or so for a replacement transmission to be installed. The day after I got my car back, about 2 weeks ago, the transmission fluid was leaking onto the garage floor. The Chevy dealer has ordered new transmission hoses but only one has come in and I was told not to drive my car until these were replaced. The sensor pad and transmission were covered under warranty, I was told the hoses to the transmission and labor to install them are not part of the transmission and not covered. The incident has been extremely inconvenient but the way my car just abruptly stopped and wouldn’t restart was very unnerving and could have been very dangerous. I do not have paperwork at the moment but can provide a dealer invoice of the covered work so far. Please contact me with any questions.

Component: Dealer said its the BECM. Lots of them failing, check any Chevy Volt forum. What happened: Driving on road, battery drive turns off and it switches to gas engine, "reduced propulsion" message pops up, then gas engine quits and 'shift to park' message pops up. No electric motor, no gas engine, coasting, then stuck in road, traffic piling up behind me. After half-hour or so of blocking traffic and me trying to restart the car, electric eventually 'reset' and it worked fine again, so I drove it the several miles home, and the charging system connected fine. Next morning, charging system said it was broken, and car would not start. Towed to dealer. Safety risk: Both battery drive and gas engine turned fully off while traveling on road - no power, and steering/brakes hard to use. Luckily was in slow lane on local road near corner with traffic light, so others were 'prepared' to slow down, avoided my stopped car, and were able to get around. Prior Symptoms: Within the prior week, battery drive switched to gas engine with 'reduced propulsion' popup, but then it switched back to battery drive after stopping and restarting. Several times noticed the 'battery charge' indicator would change color and the estimated mileage remaining would bounce between 0 and 47.

my forward proximity sensors would randomly trigger. One day my ambient air temperature went haywire, checked for codes and had high voltage reading ambient air, brake booster trouble. after further investigation found that the X100(female) connector had water intrusion causing shorts across the pins showing voltage to drop across other pins further sending false or incorrect signals to the computer. the connector was thoroughly cleaned and aired out. now wrapped intensively with a lot of electrical tape in hopes to prevent water from getting in and causing voltage that range from 5v-14v from shorting across terminals and causing false activation.

vehicle suddenly stopped while driving , engine light came on and on board charging system maintenance showed on dash display , I was able to restart it and take to the dealer for diagnosis they said that the BECM needs replacement at the cost of $2500.00 and that it is common on this vehicle ,this issue is a safety problem GM has issued a TBS for this defect recognizing it as an existing defect, this would cause a tragedy if it occurs while driving a on the highway ,since the car would loose power and could cause a catastrophic accident . the cost of the repair for a known defective part is unfair to the consumer and should be the manufacturer responsibility to bear the cost for safety .

While on a road trip, we were traveling on a rural highway at roughly 55 mph. We received a warning message on the dashboard stating that "Propulsion power was reduced" and the engine began running rough, with surging noticeable based on throttle position. We also noted that engine temperature was rising above what was typical for the vehicle. The vehicle was able to maintain highway speed, and we were able to limp the vehicle to a safe location. Based on a web search, we were able to diagnose the issue (a failed EGR valve) as well as a way to limp the vehicle to a local dealership. They made a change that allowed us to limp home safely (unplug the EGR valve's electrical connector and replace the blown fuse under the hood). The vehicle was taken to a Chevy dealership when we made it home. The failure we had diagnosed was confirmed, and the component was replaced. The repair was not covered under warranty, and cost a significant sum to repair (1139.91). Additionally, this appears to be a very, very common failure for this make and model of vehicle- to the point where there is so much demand for this repair to be performed that these components (the EGR valve specifically) are difficult to obtain from Chevy. Additionally, the failure mode is such that when the EGR valve fails, it pulls excessive currents, and blows a fuse that also controls a number of important engine cooling components, leaving engine cooling significantly compromised. If we had been going faster, or if the weather was warmer, or if the load inside the vehicle was heavier, it would have been easy to overheat the gas engine and leave us stranded. I am concerned about the incidence rate of the failure, (based on online reports) the relative small number of miles on the vehicle when the failure occurred, (~57k) and the possible knock-on effect of the failure of the gas engine's ability to cool itself due to a relatively unrelated failure.

The contact owns a 2016 Chevrolet Volt. The contact stated while driving 55 MPH, the battery level indicator was fluctuating up and down and then the instrument panel went blank. The vehicle was not diagnosed. The manufacturer was contacted and stated that the vehicle needed to be diagnosed. A case was filed. The failure mileage was 160,800.