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2004 Chevrolet Trailblazer

Owner reports · Recalls · Investigations

More warning signs than most Trailblazer years

Owner complaints for the 2004 Chevrolet Trailblazer are substantially higher than the model-year median of 87.5.

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When problems were reported

Mileage at the reported incident

899 reports with mileage · 182 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 627 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 101 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Fuel System, Gasoline. Review the 93 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

56 crash reports31 fire reports47 injury reports

Exterior Lighting complaints

101 reports
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83,534 miles · Jun 24, 2010
Exterior Lighting

I HAVE A 2004 CHEVY TRAILBLAZER THAT HAS DEFECTIVE HEADLIGHTS. IT STARTED OVER A YEAR AGO, BUT WAS RARE. WHEN I DRIVE AT NIGHT THE LIGHTS SUDDENLY GO OUT. THE PARKING LIGHT AND THE HIGH BEAMS STILL WORK. IT HAS BEEN GETTING MORE FREQUENT AND IN THE LAST MONTH IT HAS HAPPENED SEVERAL TIMES. MY ENGINE LIGHT HAS ALSO BEEN ON FOR M…

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I HAVE A 2004 CHEVY TRAILBLAZER THAT HAS DEFECTIVE HEADLIGHTS. IT STARTED OVER A YEAR AGO, BUT WAS RARE. WHEN I DRIVE AT NIGHT THE LIGHTS SUDDENLY GO OUT. THE PARKING LIGHT AND THE HIGH BEAMS STILL WORK. IT HAS BEEN GETTING MORE FREQUENT AND IN THE LAST MONTH IT HAS HAPPENED SEVERAL TIMES. MY ENGINE LIGHT HAS ALSO BEEN ON FOR MONTHS. I HAVE HAD A DIAGNOSTIC TEST DONE BY A MECHANIC AND HE INFORMED ME THAT I HAD A LOOSE GAS CAP. I BOUGHT A NEW ONE AND IT HAS NOT RESOLVED THAT PROBLEM. NOW I WONDER IF IT REMAINS ON BECAUSE OF THE LIGHT ISSUE. THIS IS A PROBLEM BECAUSE I LIVE IN AN UNINCORPORATED AREA THAT HAS MINIMAL LIGHTING AT NIGHT. I HAVE LOOKED ON THE INTERNET AND THERE SEVERAL PEOPLE HAVE REPORTED THAT SAME ISSUE. *TR

NHTSA ODI #10339927

65,120 miles · Jun 15, 2010
Exterior Lighting

I HAVE A 2004 CHEVROLET TRAILBLAZER AND HAVE HAD TO HAVE BOTH HEADLIGHTS REPLACED SEVERAL TIMES OVER THE PAST YEAR. MY DEALERSHIP HAS SAID THIS IS A RECURRING PROBLEM THEY HAVE BEEN EXPERIENCING WITH TRAILBLAZERS THAT ARE BROUGHT IN. *TR

NHTSA ODI #10336501

Mileage unknown · Jun 11, 2010
Electrical SystemExterior Lighting

THERE ARE SEVERAL DEFECTS ON CHEVY TRAIL BLAZERS MINE IN PARTICULAR IS WITH THE INSTRUMENT CLUSTER PANEL BECAUSE IT STOPPED RECORDING THE SPEED, AMOUNT OF GAS IN MY VEHICLE, ESSENTIAL TO DRIVING SAFETY, PROPER SPEED MAINTENANCE AND ENSURING IT WONT STALL OUT DUE TO LACK OF GAS IN THE VEHICLE WHILE ON THE FREEWAY AT HIGH SPEEDS. …

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THERE ARE SEVERAL DEFECTS ON CHEVY TRAIL BLAZERS MINE IN PARTICULAR IS WITH THE INSTRUMENT CLUSTER PANEL BECAUSE IT STOPPED RECORDING THE SPEED, AMOUNT OF GAS IN MY VEHICLE, ESSENTIAL TO DRIVING SAFETY, PROPER SPEED MAINTENANCE AND ENSURING IT WONT STALL OUT DUE TO LACK OF GAS IN THE VEHICLE WHILE ON THE FREEWAY AT HIGH SPEEDS. IN ADDITION THE NIGHT LIGHTS TURN OFF RANDOMLY WHILE DRIVING AT NIGHT AND THAT IS DANGEROUS TO ME AND MY CHILDREN WHEN DRIVING AT NIGHT WHICH I DO OFTEN TO COMMUTE HOME FROM WORK. THERE ARE DIFFERENT DATES FOR THE DEFECTS THE CLUSTER PANEL GAGE WAS PROXIMATELY 6 OR 8 MONTHS OLD, THE MANUFACTURER WAS CONTACTED THEY STATED IT WAS NOT HAZARDOUS TO MY DRIVING AND THAT SINCE IT WAS NOT UNDER WARRANTY DUE TO BEING A 2004 THE BEST THEY COULD DO WAS 10% OFF, I FELT IT WAS A HAZARD AT THE TIME OF THE REPORT THEY FIXED AN ISSUE WITH THE TURN SIGNALS BUT NOW MY HEADLIGHTS ARE TURNING ON AND OFF RANDOMLY AT NIGHT AND IT IS SCARY TO BE DRIVING AT NIGHT AND YOUR LIGHTS GO OFF AND YOU CANT SEE A THING. THE LIGHTS HAVE BEEN MALFUNCTIONING FOR THE LAST 3 TO 4 MONTHS HAVE NOT REPORTED IT BECAUSE OF THE LACK OF RESPONSE BY THE MANUFACTURER WITH PRIOR ISSUE. *TR

NHTSA ODI #10335862

24,500 miles · Apr 20, 2010
Exterior Lighting

TL*THE CONTACT OWNS A 2004 CHEVROLET TRAILBLAZER. WHILE DRIVING AT SPEEDS OF 45 MPH, THE HEADLIGHT FAILED. AFTER SEVERAL MOMENTS, THE HEADLIGHTS RESUMED NORMAL OPERATION. THIS WAS THE SECOND OCCURRENCE OF THE FAILURE. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR A DIAGNOSTIC OF THE FAILURE. THE VIN WAS NOT AVAILABLE. THE FAILURE …

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TL*THE CONTACT OWNS A 2004 CHEVROLET TRAILBLAZER. WHILE DRIVING AT SPEEDS OF 45 MPH, THE HEADLIGHT FAILED. AFTER SEVERAL MOMENTS, THE HEADLIGHTS RESUMED NORMAL OPERATION. THIS WAS THE SECOND OCCURRENCE OF THE FAILURE. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR A DIAGNOSTIC OF THE FAILURE. THE VIN WAS NOT AVAILABLE. THE FAILURE AND CURRENT MILEAGES WERE UNDER 24,500.

NHTSA ODI #10326651

101,000 miles · Mar 25, 2010
Exterior Lighting

2004 CHEVROLET TRAILBLAZER, WHILE DRIVING AT NIGHT THE LOW BEAM LIGHTS WENT OUT, I HAD TO DRIVE HOME WITH HIGH BEAMS ON, THIS IS A MAJOR CONCERN, IT IS UNSAFE ON THE ROAD. IT HAS HAPPEN SEVERAL TIME, THEY USUALLY COME BACK ON, BUT NOT THIS TIME.

NHTSA ODI #10322223

80,000 miles · Dec 19, 2009
Electrical SystemExterior Lighting

HEADLIGHTS CONTINUALLY BURN OUT. REPLACE EVERY MONTH! JUST REPLACED ON 2 DAYS AGO AND ALREADY OUT AGAIN! SPEEDOMETER DOES NOT WORK. *TR

NHTSA ODI #10296470

10 miles · Nov 30, 2009
Exterior LightingInterior Lighting

HEADLIGHTS FLICKER ON VEHICLE, INTERIOR LIGHTS COME ON, VOLTAGE DROPS TO 10V. DEALERS STATE "NOTHING WRONG" I BEEN LIVING WITH THIS ISSUE SINCE TRUCK WAS NEW IN 05. PLEASE CK WEBSITE "TRAILVOY.COM" COMMON ISSUE. *TR

NHTSA ODI #10294087

85,000 miles · Oct 28, 2009
Exterior Lighting

STARTED THE VEHICLE (AT NIGHT), LOW BEAM HEADLIGHTS WERE NOT WORKING. FUSES WERE CHECKED, THEY WERE FINE. *TR

NHTSA ODI #10290074

122,000 miles · Oct 21, 2009
Exterior Lighting

TL*THE CONTACT OWNS A 2004 CHEVROLET TRAILBLAZER. WHILE DRIVING 45 MPH WITH THE AUTOMATIC HEADLIGHTS ON, THE LOW BEAM HEADLIGHTS FAILED WITHOUT WARNING. THE CONTRACT DROVE INTO THE EMERGENCY LANE AND TURNED THE HIGH BEAMS ON. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR INSPECTION. THE TECHNICIAN WAS UNABLE TO DUPLICATE…

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TL*THE CONTACT OWNS A 2004 CHEVROLET TRAILBLAZER. WHILE DRIVING 45 MPH WITH THE AUTOMATIC HEADLIGHTS ON, THE LOW BEAM HEADLIGHTS FAILED WITHOUT WARNING. THE CONTRACT DROVE INTO THE EMERGENCY LANE AND TURNED THE HIGH BEAMS ON. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR INSPECTION. THE TECHNICIAN WAS UNABLE TO DUPLICATE THE FAILURE. THE VEHICLE HAS NOT BEEN REPAIRED FOR THE MALFUNCTION. THE FAILURE MILEAGE WAS 122,000. THE CURRENT MILEAGE WAS 124,000.

NHTSA ODI #10289259

92,000 miles · Oct 19, 2009
Electrical SystemExterior LightingStructure

LOW BEAM HEADLIGHT CONNECTION SHORTS OUT AND BURNS, AND HEATER AND A/C CONTROLS DON'T WORK ANYMORE WHEN YOU TRY TO TURN ON HEAT OR A/C KILLS ENGINE. I HAVE ALREADY REPLACED THE LIFTGATE MODULE, THAT FIXED THE PROBLEM OF NOT BEING ABLE TO LOCK THE VEHICLE AND SOMETIMES STARTING IT. THIS ALL STARTED AT ABOUT 92,000 MILES. ESTIMATE…

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LOW BEAM HEADLIGHT CONNECTION SHORTS OUT AND BURNS, AND HEATER AND A/C CONTROLS DON'T WORK ANYMORE WHEN YOU TRY TO TURN ON HEAT OR A/C KILLS ENGINE. I HAVE ALREADY REPLACED THE LIFTGATE MODULE, THAT FIXED THE PROBLEM OF NOT BEING ABLE TO LOCK THE VEHICLE AND SOMETIMES STARTING IT. THIS ALL STARTED AT ABOUT 92,000 MILES. ESTIMATED REPAIR COST FOR HEAT AND A/C AROUND $600.00. *TR

NHTSA ODI #10288961

Official recalls

2

05V198000 · Exterior Lighting:turn Signal

May 5, 2005

ON CERTAIN TRUCKS AND SPORT UTILITY VEHICLES, THE DRIVER WISHING TO SIGNAL A TURN BY MOVING THE DIRECTIONAL SIGNAL LEVER, (UP OR DOWN) MAY CAUSE THE FRONT MARKER/TURN LIGHTS AND REAR TURN LIGHTS TO FLASH IN A MANNER SIMILAR TO HAZARD WARNING, RATHER THAN FLASHING ON THE DESIRED SIDE ONLY.

Consequence & remedy

Consequence: THE DRIVER MAY NOT BE ABLE TO CLEARLY SIGNAL THEIR INTENTIONS TO TURN, CHANGE TRAVEL LANES, OR POTENTIALLY WARN OTHERS OF AN IMPAIRED VEHICLE OPERATING CONDITION INCREASING THE RISK OF A CRASH.

Remedy: DEALERS WILL REPLACE THE SUSPECT FLASHER MODULES WITH A NEW FLASHER MODULE DESIGNED WITH SEALED RELAYS AND MORE DURABLE CONTACT MATERIAL INSIDE OF THE RELAYS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2005. ISUZU BEGAN MAILING OWNER LETTERS ON AUGUST 4, 2005. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438, GMC AT 1-866-996-9463, ISUZU AT 1-800-255-6727, BUICK AT 1-866-608-8080, AND OLDSMOBILE AT 1-800-630-6537.

04V527000 · Exterior Lighting:brake Lights

Nov 1, 2004

ON CERTAIN SPORT UTILITY VEHICLES, VIBRATION AND HEAT MAY CAUSE THE TAIL LAMP/STOP LAMP BULB TO LOOSEN IN ITS SOCKET. IF THIS OCCURS, THE BULB MAY FLICKER AND EVENTUALLY BECOME INOPERATIVE.

Consequence & remedy

Consequence: AN INOPERATIVE BRAKE LAMP WILL NOT CONVEY THE DRIVER'S INTENTION OF STOPPING TO DRIVERS IN FOLLOWING VEHICLES, AND AN INOPERATIVE REAR TURN SIGNAL LAMP WILL NOT CONVEY THE DRIVER'S INTENTION TO TURN TO DRIVERS IN FOLLOWING VEHICLES. BOTH OF THESE FAILURES CAN INCREASE THE RISK OF A CRASH.

Remedy: DEALERS WILL INSPECT THE TAIL LAMP/STOP LAMP ASSEMBLIES, AND IF NECESSARY, REPLACE THEM. THE RECALL BEGAN ON NOVEMBER 22, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438, OLDSMOBILE AT 1-800-630-6537, BUICK AT 1-866-608-8080, OR GMC AT 1-866-996-9463.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

4

RQ17002 · Loss Of Headlights

Opened Apr 24, 2017 · Closed Mar 29, 2021

Status: closed (inferred from source dates) · Exterior Lighting:headlights

The subject vehicles are model year (MY) 2002-2009 Chevrolet Trailblazer, GMC Envoy, 2004-2007 Buick Rainier, 2003-2008 Isuzu Ascender, 2005-2009 Saab 9-7X, 2002-2004 Oldsmobile Bravada, 2003-2006 Chevrolet SSR, 2005-2009 Buick Lacrosse, and 2006-2008 Pontiac Grand Prix. This scope includes the Trailblazer/Envoy variants: 2002-2006 Envoy XL/Trailblazer EXT and 2004-2005 Envoy XUV. The original scope of this investigation was expanded to include all vehicles equipped with the subject Headlight Driver Module (HDM). The focus of the investigation was to determine whether actions performed by General Motors adequately addressed any unreasonable risk to motor vehicle safety in the subject vehicles concerning the headlights and the HDM that controls them.Under normal electrical load and environmental conditions, the HDM can overheat inside the Underhood Electrical Center (UEC). This can cause the module to fail and result in a simultaneous loss of both low beam headlights and both daytime running lights (DRLs), often with no warning or prior detectability to the driver. This failure can be intermittent or permanent. No other exterior lights are affected. High beams, turn signals, brake lights, and reverse lights are still operational.General Motors addressed this issue with 2 recalls (14V755 & 15V519) and a special coverage program (N172091910). In view of the recalls and special coverage program implemented by GM and the vehicle high beams continuing to operate, ODI has tentatively concluded that the actions taken by GM mitigate any unreasonable risk to safety posed by HDM failure in the subject vehicles.Accordingly, the investigation is closed. The closing of this investigation does not constitute a finding by NHTSA that a safety-related defect does not exist. The agency reserves the right to take additional action if warranted by new circumstances.The ODI reports cited above are available for review online at NHTSA.gov under the identification numbers in the attached document.

EA07009 · Fuel Pump Module Leaks Gasoline

Opened Jul 10, 2007 · Closed Aug 28, 2008

Status: closed (inferred from source dates) · Fuel System, Gasoline:delivery:fuel Pump

DURING THE COURSE OF THIS EA INVESTIGATION, ODI OBSERVED THAT THE MAJORITY OF THE COMPLAINTS (88%) AND WARRANTY CLAIMS (94%) WERE REPORTED FOR VEHICLES THAT ARE REGISTERED FOR USE IN THE SALT BELT REGION OF THE US.THIS AREA INCLUDES 20 STATES IN THE NORTHEAST, MID ATLANTIC AND THE MIDWEST REGIONS AND THE DISTRICT OF COLUMBIA.CONSUMERS IN THE SALT BELT REGION REPORTED TO ODI THAT THEY COULD SMELL FUEL VAPORS IN THEIR VEHICLES WHILE DRIVING.UPON FURTHER EXAMINATION OF THEIR VEHICLES, THEY DISCOVERED THAT FUEL VAPORS WERE COMING OUT OF THE TOP OF THE FUEL TANK. THIS CONDITION IS CAUSED BY CORROSION OF THE RETURN AND SENDER LINES OF THE FUEL PUMP MODULE.WATER AND ROAD SALT COLLECT ON TOP OF THE FUEL PUMP LEADING TO SMALL PINHOLES APPEARING ON THE FUEL LINES.FUEL MAY LEAK AND COLLECT ON TOP OF THE MODULE AND/OR SPILL ONTO THE GROUND.THE DATA EVALUATED UNDER THIS INVESTIGATION REFLECT A RELATIVELY LOW FREQUENCY OF OCCURRENCE THAT LARGELY ARISES IN SALT BELT STATES.GM HAS EXTENDED THE WARRANTY ON THE SUBJECT COMPONENT TO TEN YEARS OR 120,000 MILES.FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED AT THIS TIME; ACCORDINGLY, THIS INVESTIGATION IS CLOSED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.FOR ADDITIONAL INFORMATION SELECT DOCUMENT SEARCH.

EA04021 · Brake Lamp Failure

Opened Aug 3, 2004 · Closed Nov 4, 2004

Status: closed (inferred from source dates) · Exterior Lighting:brake Lights

GM STATES THAT SOME BRAKE/TAIL LAMP BULBS CAN PREMATURELY BECOME INOPERATIVE DUE TO MALFUNCTIONING BRAKE/TAIL LAMP SOCKETS.ON MARCH 2, 2004, GM INITIATED A 6-YEAR/72,000 MILE SPECIAL POLICY FOR 989,487 SUBJECT VEHICLES TO INSPECT AND REPLACE THE REAR BRAKE/TAIL LAMP BULB SOCKET ASSEMBLIES.ON APRIL 4, 2004, THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED A PRELIMINARY EVALUATION (PE04-032) BASED ON CONSUMER COMPLAINTS ALLEGING BRAKE LIGHTS NOT OPERATING WHEN THE BRAKE PEDAL IS DEPRESSED.ON AUGUST 3, 2004 ODI UPGRADED PE04-032 TO AN ENGINEERING ANALYSIS (EA04-021).BY LETTER DATED OCTOBER 27, 2004 GM NOTIFIED NHTSA THAT IT WILL CONDUCT A SAFETY RECALL (NHTSA # 04V527) COVERING SUBJECT VEHICLES THAT WERE NOT ALREADY REPAIRED UNDER GM'S SPECIAL POLICY.MY 2004 SUBJECT VEHICLES BUILT AFTER AUGUST 8, 2003 CONTAIN IMPROVED BRAKE LAMP ASSEMBLIES AND ARE NOT INCLUDED IN THE RECALL.GM DEALERS WILL INSTALL THE IMPROVED BRAKE LAMP ASSEMBLY ON SUBJECT VEHICLES BUILT ON AUGUST 8, 2003 AND EARLIER.THE ACTION TAKEN BY GM IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.ACCORDINGLY, THIS INVESTIGATION IS CLOSED.

PE04032 · Brake Lamp Failure

Opened Apr 6, 2004 · Closed Aug 3, 2004

Status: closed (inferred from source dates) · Exterior Lighting:brake Lights

THE OFFICE OF DEFECTS INVESTIGATION (ODI) OPENED THIS INVESTIGATION ON MODEL YEAR (MY) 2002-04 CHEVROLET TRAILBLAZER VEHICLES.GM REPORTS THAT OTHER VEHICLES SHARING THIS PLATFORM AND BRAKE LAMP DESIGN ARE THE MY 2002-2004 CHEVROLET TRAILBLAZER EXT; GMC ENVOY, XL, XUV; OLDSMOBILE BRAVADA AND 2004 BUICK RAINIER.COMPLAINTS ALLEGE THAT THE REAR BRAKE LAMP DOES NOT OPERATE WHEN THE BRAKE PEDAL IS DEPRESSED.THERE IS NO INDICATION TO THE DRIVER FROM INSIDE THE VEHICLE THAT ONE OR MORE BRAKE LAMPS BULBS ARE NOT FUNCTIONING.GM FOUND THAT HEAT FROM THE BULB COULD DEFORM THE LAMP SOCKET, PRODUCE ELECTRICAL ARCING AND AN INOPERATIVE BULB.TO CORRECT THE CONDITION, GM CHANGED THE BULB TO A BULB THAT TRANSMITS LESS HEAT TO THE SOCKET AND CHANGED THE SOCKET TO A THERMOPLASTIC POLYMER TO IMPROVE THERMAL STABILITY.THESE CHANGES WERE IMPLEMENTED INTO PRODUCTION VEHICLES ON OCTOBER 1, 2003.GM IMPLEMENTED A SPECIAL POLICY BY NOTIFYING CONSUMERS THAT IF THEY SHOULD EXPERIENCE A BRAKE LAMP FAILURE TO GO TO THEIR GM DEALERSHIP TO HAVE THE CIRCUIT BOARD CONTAINING THE BRAKE LAMP REPLACED ALONG WITH NEW BULBS.THIS POLICY IS GOOD FOR THE FIRST 6 YEARS OR 72,000 MILES OF THE LIFE OF THE VEHICLE.ODI WILL UPGRADE THIS INVESTIGATION TO EA 04-021 AND INCLUDE THE ABOVE MENTIONED VEHICLES.