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2004 Chevrolet Suburban 1500

Owner reports · Recalls · Investigations

More warning signs than most Suburban 1500 years

Owner complaints for the 2004 Chevrolet Suburban 1500 are substantially higher than the model-year median of 53.

About this comparison →

When problems were reported

Mileage at the reported incident

167 reports with mileage · 15 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 84 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 27 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Steering. Review the 13 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

2 crash reports4 fire reports2 injury reports

What owners actually said

182 reports
110,000 miles · Jul 6, 2011
Electrical System

OUR 2004 CHEVROLET SUBURBAN LT HAS APPROXIMATELY 115K MILES. PERIODICALLY THE ENTIRE INSTRUMENT CLUSTER, WITH THE EXCEPTION OF A COUPLE OF LIGHTS, STOPS WORKING. NO GAUGES, NO SPEEDOMETER, ETC. SOMETIMES WHEN THIS HAPPENS THE DRIVER INFORMATION CENTER DISPLAYS STRANGE AND RANDOM CHARACTERS, SOMETIMES THE DIC SECTION IS ALL BL…

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OUR 2004 CHEVROLET SUBURBAN LT HAS APPROXIMATELY 115K MILES. PERIODICALLY THE ENTIRE INSTRUMENT CLUSTER, WITH THE EXCEPTION OF A COUPLE OF LIGHTS, STOPS WORKING. NO GAUGES, NO SPEEDOMETER, ETC. SOMETIMES WHEN THIS HAPPENS THE DRIVER INFORMATION CENTER DISPLAYS STRANGE AND RANDOM CHARACTERS, SOMETIMES THE DIC SECTION IS ALL BLUE, AND SOMETIMES IT IS BLANK. I HAVE TRIED DISCONNECTING THE BATTERY TO RESET THE COMPUTER. THIS SEEMED TO WORK ONE TIME, BUT THE REST OF THE TIME THIS HAD NO EFFECT. THERE DOESN'T SEEM TO BE ANY PATTERN (DAY/NIGHT, HOT/COLD, ETC.) AS TO WHEN THIS MALFUNCTION WILL OCCUR, OR WHEN IT WILL RETURN TO NORMAL. WE ARE IN DAY 2 OF AN INSTRUMENT PANEL FAILURE AT THIS TIME. *TR

NHTSA ODI #10410674

71,920 miles · Jun 17, 2011
Service Brakes, Hydraulic

TL*THE CONTACT OWNS A 2004 CHEVROLET SUBURBAN 1500. WHILE DRIVING APPROXIMATELY 35 MPH THE CONTACT DEPRESSED THE BRAKE PEDAL AND THE IT FELL TO THE FLOOR BOARD. THE VEHICLE WAS TOWED TO THE DEALER. THE TECHNICIANS STATED THE BRAKE LINE FAILED DUE TO AN ENVIRONMENTAL CLIMATE DAMAGE. THE BRAKE LINE WAS REPLACED WITH STAINLESS STEE…

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TL*THE CONTACT OWNS A 2004 CHEVROLET SUBURBAN 1500. WHILE DRIVING APPROXIMATELY 35 MPH THE CONTACT DEPRESSED THE BRAKE PEDAL AND THE IT FELL TO THE FLOOR BOARD. THE VEHICLE WAS TOWED TO THE DEALER. THE TECHNICIANS STATED THE BRAKE LINE FAILED DUE TO AN ENVIRONMENTAL CLIMATE DAMAGE. THE BRAKE LINE WAS REPLACED WITH STAINLESS STEEL BRAKE LINES. THE VEHICLE WAS REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 71,920. UPDATED 08/05/11*LJ UPDATED 3/02/2012 *LN

NHTSA ODI #10407236

178,100 miles · Jun 14, 2011
StructureVisibility

WHILE DRIVING AT APPROXIMATELY 65 MPH ON AN INTERSTATE, THE SUN ROOF ON MY 2004 CHEVROLET SUBURBAN RIPPED OFF NARROWLY MISSING THE CAR FOLLOWING US. THE SUN ROOF WAS CLOSED AT TIME OF THE INCIDENT. OTHER THAN WHAT SOUNDED LIKE AN AIR LEAK, THERE WAS NO WARNING OR OTHER INDICATION OF PROBLEMS. THE SUN ROOF HAS RARELY BEEN OPE…

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WHILE DRIVING AT APPROXIMATELY 65 MPH ON AN INTERSTATE, THE SUN ROOF ON MY 2004 CHEVROLET SUBURBAN RIPPED OFF NARROWLY MISSING THE CAR FOLLOWING US. THE SUN ROOF WAS CLOSED AT TIME OF THE INCIDENT. OTHER THAN WHAT SOUNDED LIKE AN AIR LEAK, THERE WAS NO WARNING OR OTHER INDICATION OF PROBLEMS. THE SUN ROOF HAS RARELY BEEN OPENED SINCE THE CAR WAS PURCHASED AND DEFINITELY HAD NOT BEEN OPENED IN THE PAST 2 YEARS AT LEAST. *TR

NHTSA ODI #10406866

82,000 miles · Feb 25, 2011
Electrical System

TL* THE CONTACT OWNS A 2004 CHEVROLET SUBURBAN 1500. THE CONTACT STATED THAT THE SPEEDOMETER GAUGE AND FUEL GAUGE WOULD NOT DISPLAY AN ACCURATE READING WHENEVER THE VEHICLE WAS IN OPERATION. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER FOR A DIAGNOSTIC TESTING WHERE THEY DETECTED THAT THE NEEDLE WITHIN BOTH GAUGES WAS STUCK AND…

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TL* THE CONTACT OWNS A 2004 CHEVROLET SUBURBAN 1500. THE CONTACT STATED THAT THE SPEEDOMETER GAUGE AND FUEL GAUGE WOULD NOT DISPLAY AN ACCURATE READING WHENEVER THE VEHICLE WAS IN OPERATION. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER FOR A DIAGNOSTIC TESTING WHERE THEY DETECTED THAT THE NEEDLE WITHIN BOTH GAUGES WAS STUCK AND INFORMED THAT THE INSTRUMENT PANEL WOULD NEED TO BE REPLACED TO CORRECT THE PROBLEM. THE MANUFACTURER PREVIOUSLY ISSUED A VOLUNTARY RECALL ASSOCIATED WITH THE INSTRUMENT PANEL HOWEVER THE CONTACT DID NOT RECEIVE THE NOTIFICATION. THE VEHICLE WAS NOT INCLUDED IN THE RECALL DUE TO THE EXCESSIVE MILEAGE, ALTHOUGH THE MANUFACTURER STATED THAT THEY WOULD CONSIDER EXTENDING THE SPECIAL COVERAGE UNDER THE RECALL. THE CONTACT WAS WAITING UPON A RESPONSE FROM THE MANUFACTURER REGARDING THE REPAIR. THE FAILURE MILEAGE WAS APPROXIMATELY 82,000.

NHTSA ODI #10384451

60,669 miles · Jan 24, 2011
Electrical System

GAUGE FAILURE, SPECIFICALLY THE SPEEDOMETER, ON THE INSTRUMENT PANEL. THE SPEEDOMETER WORKS INTERMITTENTLY AND ALSO GETS STUCK AT A SPEED > THAN 75 MPH WHEN MY VEHICLE IS GOING MUCH SLOWER THAN THAT AND THEN REGISTERS > 120MPH WHEN I AM GOING AROUND 60-65 MPH. *TR

NHTSA ODI #10378428

Mileage unknown · Jan 19, 2011
Electrical SystemPower Train

TRANSFER CASE HAD TO BE REPLACED BEFORE 70000 MILES DUE TO BEARING. PASSENGER AIR WENT OUT AND ONLY BLEW HOT AFTER A BATTERY CHANGE, HAD TO REPLACE ENTIRE AIR SYSTEM. AIR SYSTEM WENT OUT AGAIN WITH 2ND BATTERY REPLACEMENT, BUT DEALER WAS ABLE TO "RESET" IT. SPEEDOMETER ONLY WORKS SOMETIMES. BINDING NOISE IN STEERING COLUMN , HAS…

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TRANSFER CASE HAD TO BE REPLACED BEFORE 70000 MILES DUE TO BEARING. PASSENGER AIR WENT OUT AND ONLY BLEW HOT AFTER A BATTERY CHANGE, HAD TO REPLACE ENTIRE AIR SYSTEM. AIR SYSTEM WENT OUT AGAIN WITH 2ND BATTERY REPLACEMENT, BUT DEALER WAS ABLE TO "RESET" IT. SPEEDOMETER ONLY WORKS SOMETIMES. BINDING NOISE IN STEERING COLUMN , HAS BEEN LUBED NUMEROUS TIMES WHILE WAITING FOR CHEVY TO ISSUE A RECALL ACCORDING TO DEALER. THIS VEHICLE IS DRIVEN UNDER 15000 MILES A YEAR. *TR

NHTSA ODI #10377948

Mileage unknown · Jan 11, 2011
Electrical System

2004 CHEVY SUBURBAN WITH APPROXIMATELY 125000 MILES HAD INSTRUMENT CLUSTER FAILURE WITH THE OIL PRESSURE GAUGE AND THE ALTERNATOR OR CHARGING SYSTEM GAUGE AFTER A DROP IN THE AMBIENT TEMPERATURE. TOOK TO DEALERSHIP WHO SAID THE ENTIRE CLUSTER MUST BE REPLACED. *TR

NHTSA ODI #10375543

111,425 miles · Dec 20, 2010
Latches/locks/linkagesTires

WE HAD TO CHANGE A REAR DRIVER SIDE TIRE BECAUSE WE NEEDED TO ADD AIR TO THE TIRE AND THE SENSOR CONTROL WAS BROKEN. WE TOOK THE TIRE OFF AND REPLACED IT WITH THE SPARE. WHEN RETRIEVING THE SPARE WE HAD A VERY DIFFICULT TIME GETTING IT OFF THE SPARE TIRE HOLDER WINCH. AFTER STRUGGLING WITH THE SPARE TIRE FOR 30 MINUTES WE GO…

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WE HAD TO CHANGE A REAR DRIVER SIDE TIRE BECAUSE WE NEEDED TO ADD AIR TO THE TIRE AND THE SENSOR CONTROL WAS BROKEN. WE TOOK THE TIRE OFF AND REPLACED IT WITH THE SPARE. WHEN RETRIEVING THE SPARE WE HAD A VERY DIFFICULT TIME GETTING IT OFF THE SPARE TIRE HOLDER WINCH. AFTER STRUGGLING WITH THE SPARE TIRE FOR 30 MINUTES WE GOT IT RELEASED AND WHEN WE TRIED TO HOIST THE WINCH BACK UP, IT WOULD NOT GO UP. WE TRIED REPEATEDLY FOR ANOTHER 30 MINUTES WITHOUT ANY SUCCESS. WE HAD TO REMOVE THE ENTIRE TIRE WINCH HOLDER PART SO IT WOULDN'T HANG DOWN WHILE DRIVING. I HAVE BEEN CALLING ALL MORNING TO TRY TO FIND THE PART AND DRAPER CHEVROLET SAID THEY HAVE HAD A LOT OF PROBLEMS WITH THIS PART BUT MAINLY WHEN CUSTOMERS ARE TRYING TO RETRIEVE THE TIRE. MY INCIDENT IS DIFFERENT SINCE IT WOULDN'T GO BACK UP. DRAPER CHEVROLET DID NOT HAVE THIS PART IN STOCK AND I HAVE BEEN CALLING SALVAGE SHOPS AS WELL WITHOUT ANY SUCCESS. I AM CURRENTLY DRIVING WITHOUT A SPARE AND I DRIVE 60 MILES A DAY ON THE HIGHWAY AND THIS IS UNSAFE TO BE DRIVING WITHOUT A SPARE TIRE BECAUSE THE OTHER TIRES SENSOR STEM BROKE ON ITS OWN. WHEN CALLING DRAPER CHEVROLET THEY SAID THE PART COST $170.42 NEW BUT THEY DO NOT HAVE THE PART IN STOCK. I WORK 8:30 A.M. TO 6:00 P.M. MONDAY THRU FRIDAY AND CAN ONLY TAKE CARE OF THIS ON THE WEEKEND. WHICH THIS WEEKEND IS CHRISTMAS DAY. I HOPE YOU UNDERSTAND MY PREDICAMENT AND CAN HELP ME IN SOME WAY TO RECTIFY THIS PROBLEM. I COME FROM A GENERAL MOTORS FAMILY AND HAVE ALWAYS BEEN ABLE TO COUNT ON GENERAL MOTORS DOING THE RIGHT THING. THANK YOU FOR YOUR CONSIDERATION. *TR

NHTSA ODI #10371824

Mileage unknown · Dec 3, 2010
Electrical System

2004 CHEVY SUBURBAN SPEEDOMETER STUCK AND MAX SPEED WITH 72,300 MILES. I ALSO OWN 2004 CHEVY TAHOE WITH OIL PRESSURE GAUGE STUCK AT MAXIMUM WITH 92,000 MILES. *TR

NHTSA ODI #10369128

85,000 miles · Oct 20, 2010
Electrical SystemVisibility

2004 CHEVROLET SUBURBAN AIR CONDITIONING INTERMITTENTLY BLOWS HOT AIR ONLY ON THE DRIVER'S SIDE USING THE DUAL ZONE AC CONTROL. GM HAS NO IDEA HOW TO FIX THIS ISSUE. WHILE RESEARCHING FOUND THOUSANDS OF CHEVY OWNER ALL WITH THE SAME COMPLAINT AND WITH NO REAL FIX. THERE SEEMS TO BE SOME CONNECTION BETWEEN THE BATTERY/LOSS OF P…

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2004 CHEVROLET SUBURBAN AIR CONDITIONING INTERMITTENTLY BLOWS HOT AIR ONLY ON THE DRIVER'S SIDE USING THE DUAL ZONE AC CONTROL. GM HAS NO IDEA HOW TO FIX THIS ISSUE. WHILE RESEARCHING FOUND THOUSANDS OF CHEVY OWNER ALL WITH THE SAME COMPLAINT AND WITH NO REAL FIX. THERE SEEMS TO BE SOME CONNECTION BETWEEN THE BATTERY/LOSS OF POWER AND THE CLIMATE CONTROL MODULE BEING DEFECTIVE. *TR

NHTSA ODI #10361321

Official recalls

0

No recalls in this snapshot.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.