I WAS DRIVING TO WORK AND WAS COMING UP TO AN INTERSECTION I HAD TO TURN AT. I PUSHED THE BREAK PEDAL, BUT IT WAS REALLY STIFF AND DIDN'T DO MUCH. MY CAR SLID ACROSS THE ROAD INTO A WOODEN ELECTRIC POLE BECAUSE IT WOULD NOT STOP. MY CAR IS TOTALED AND NOW I HAVE TO FIGURE OUT SOME WAY TO GET A DIFFERENT VEHICLE.
2013 Chevrolet Sonic
Owner reports · Recalls · Investigations
More warning signs than most Sonic years
Owner complaints for the 2013 Chevrolet Sonic are substantially higher than the model-year median of 42.5.
About this comparison →How this year compares
Owner complaints by model year
Compare all Sonic years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
165 reports with mileage · 52 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Electrical System. Review the 56 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Engine. Review the 55 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Power Train. Review the 38 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
Structure complaints
8 reportsFOR ALL BLACK 2013 CHEVROLET SONIC'S HAVE A BAD PAINT JOB.
TL* THE CONTACT OWNS A 2013 CHEVROLET SONIC. THE CONTACT WAS UNABLE TO UNLOCK THE VEHICLE'S DOORS AND BECAME LOCKED OUT OF THE VEHICLE FOR HOURS. THE CONTACT STATED THAT THE DOORS WERE FINALLY ABLE TO OPEN AFTER SEVERAL ATTEMPTS. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC AND WAS INFORMED THAT THERE WAS A SHORTAGE DUE TO A…
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TL* THE CONTACT OWNS A 2013 CHEVROLET SONIC. THE CONTACT WAS UNABLE TO UNLOCK THE VEHICLE'S DOORS AND BECAME LOCKED OUT OF THE VEHICLE FOR HOURS. THE CONTACT STATED THAT THE DOORS WERE FINALLY ABLE TO OPEN AFTER SEVERAL ATTEMPTS. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC AND WAS INFORMED THAT THERE WAS A SHORTAGE DUE TO A FAILING DOOR SENSOR. THE CONTACT CALLED JENNINGS CHEVROLET BUICK GMC AT (717) 496-4158 (LOCATED AT 916 NORLAND AVE, CHAMBERSBURG, PA 17201) WHERE AN APPOINTMENT WAS SCHEDULED FOR DIAGNOSTIC TESTING AND REPAIRS. THE MANUFACTURER WAS NOT NOTIFIED. THE FAILURE MILEAGE WAS 44,000. THE VIN WAS NOT AVAILABLE.
CHEVY IS AWARE OF THIS PROBLEM, BUT THEY DON'T HAVE A WORKING SOLUTION. THEIR RELATED BULLETIN IS PI0826. I PARK MY CAR ON AN INCLINE WITH THE RIGHT SIDE OF THE CAR SLIGHTLY HIGHER THAN THE LEFT BY APPROXIMATELY 10 DEGREES WHEN IT RAINS, WATER COMES IN THROUGH THE LOWER WINDSHIELD AREA, DOWN AN AIR VENT, THROUGH AND ARO…
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CHEVY IS AWARE OF THIS PROBLEM, BUT THEY DON'T HAVE A WORKING SOLUTION. THEIR RELATED BULLETIN IS PI0826. I PARK MY CAR ON AN INCLINE WITH THE RIGHT SIDE OF THE CAR SLIGHTLY HIGHER THAN THE LEFT BY APPROXIMATELY 10 DEGREES WHEN IT RAINS, WATER COMES IN THROUGH THE LOWER WINDSHIELD AREA, DOWN AN AIR VENT, THROUGH AND AROUND AN AIR FILTER, THROUGH AND AROUND A FAN ASSEMBLY AND DRIPS ONTO THE PASSENGER SIDE FLOOR. 1ST TIME IT HAPPENED, I THOUGH IT WAS ME, LEAVING THE WINDOW AJAR, OR A WATER BOTTLE LEAKING, OR ACCIDENTLY LEAVING DOOR UNLOCKED AND SOMEONE DOING SOMETHING. I DRIVE MAYBE ONCE A WEEK, SO BY THE TIME I FOUND THE PROBLEM, THE CAR SMELLED REALLY BAD. IT WAS A FISHY TYPE SMELL. I HAD CHECKED WINDOWS, THEY WERE UP. I HAD TO UNLOCK, SO IT WAS NO ONE GETTING IN. LUCKILY, THE MAT HAD A PLASTIC BOTTOM AND IT HELD MOST OF THE WATER, BUT THE CARPET BELOW DID GET WET AS WELL. I HADN'T USED THE CAR FOR ABOUT 5 DAYS, AND THE FLOOR MAT WAS STILL SOAKED 3-4 DAYS AFTER THE ACTUAL RAIN. IT TOOK 3 DAYS TO REMOVE THE SMELL FROM THE MAT ALONE. LAUNDRY DETERGENT DIDN'T WORK. I FINALLY GOT IT BETTER WITH WHITE VINEGAR. I HAD TO SPRAY IT AFTER THAT WITH LYSOL AND COLOGNE. SO MUCH FOR THE "NEW CAR SMELL". 2ND TIME IT HAPPENED I KNEW IT WASN'T ANYTHING I DID. LUCKILY, I WENT OUT TO CHECK IT THE DAY AFTER A STORM. IT WAS SOAKED AGAIN, AND AGAIN I HAD TO CLEAN IT AND DRY IT UP. THIS IS WHEN I SEARCHED AND FOUND OUT ABOUT THE BULLETIN. IT WAS APPLIED BY A DEALER, BUT IT DID NOT WORK. 2ND ATTEMPT TO REPAIR WAS TO REPLACE THE LOWER TRIM ON WINDSHIELD. THERE IS LESS WATER, BUT IT'S STILL COMING IN. I SHOULDN'T HAVE TO WORRY HOW I PARK. I AM CONCERNED ABOUT MOLD FROM THE WET FILTER & FLOOR PADDING, PREMATURE RUSTING WHEN THE FLOOR GETS WET AND PREMATURE FAILURE IF THE FAN GETS WET. I HEARD SAME ISSUE ON ANOTHER MODEL HAS A SPECIFIC PART FOR THE FIX. *TR
WE STARTED HEARING A RATTLING COMING FROM THE RIGHT TRUNK AREA TOOK IT TO BE DIAGNOSED AND THIS ISSUE CANNOT BE FIXED TRUNK LID IS RUBBING SIDE OF CAR CHIPPING PAINT IT IS UNABLE TO BE ALIGNED BECAUSE BODY IS BENT MOST OF THE BODY LINES ON THE VEHICLE ARE NOT LINED UP
YOU CANT PUT ANYTHING IN THE TRUNK OR HAVE PASSENGERS ON BACK SEAT WITHOUT CAR BOTTOMING OUT. IF YOU EXCEED 300 POUNDS IN TRUNK THE BACK WHEELS GO ALL THE WAY UP IN CAR, RIDE IS TERRIBLE. *TR
ON MARCH 12, 2014 AROUND 8:00 P.M I HAD AN ACCIDENT WITH MY VEHICLE AT MY HOME. MY CAR IS A MANUAL TRANSMISSION SO WHEN I WENT TO TURN IT ON, ONLY HALF OF MY BODY WAS IN THE VEHICLE TO TURN IT ON. BEFORE TURNING IT ON I DID NOTICE THE E-BRAKE ENGAGED AND THE CAR WAS IN FIRST GEAR. I PROCEEDED TO TURN IT ON KNOWING THAT I COULD S…
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ON MARCH 12, 2014 AROUND 8:00 P.M I HAD AN ACCIDENT WITH MY VEHICLE AT MY HOME. MY CAR IS A MANUAL TRANSMISSION SO WHEN I WENT TO TURN IT ON, ONLY HALF OF MY BODY WAS IN THE VEHICLE TO TURN IT ON. BEFORE TURNING IT ON I DID NOTICE THE E-BRAKE ENGAGED AND THE CAR WAS IN FIRST GEAR. I PROCEEDED TO TURN IT ON KNOWING THAT I COULD STILL TAKE IT OUT OF GEAR BEFORE ENGAGING THE CLUTCH AGAIN. AT THE MOMENT OF IGNITION THOUGH, THE CAR TOOK OFF FORWARD AND TOOK ME WITH IT. FROM THE PANIC THAT I HAD, I HELD ONTO THE STEERING WHEEL AND PULLED IT TO THE LEFT AND THE VEHICLE RAN INTO ANOTHER PARKED VEHICLE TO THE LEFT FRONT OF ME. THE IMPACT OF THE VEHICLE LED TO THE DOOR OF THE CHEVY SONIC TO CLOSE ON MY RIGHT LEG AND THE DOOR STAYED SHUT ON MY LEG SINCE THE CAR HAD RAN ONTO THE RIGHT SIDE OF THE OTHER VEHICLE. UPON IMPACT ONTO THE OTHER VEHICLE, I NOTICED AN ODD SMELL THAT SEEMED LIKE BRAKES. THE CAR HAD STOPPED DUE TRASH CANS THAT WERE AT THE FRONT OF IT. WHEN THE CAR IMPACTED THE TRASH CANS , THE VEHICLE STOPPED MOVING YET THE CAR WAS STILL WANTING TO GO ON AHEAD AS IF SOMEONE WAS ACCELERATING THE VEHICLE. DURING THIS TIME WHILE THIS HAPPENED AND I WAS STILL PINNED BETWEEN THE DOOR OF THE CHEVY SONIC AND HAVING THE DOOR KEPT SHUT ON ME DUE TO THE SIDE IMPACT WITH THE OTHER VEHICLE, I SMELLED SOMETHING THAT SEEMED LIKE BRAKES TO ME. AFTER SEVERAL ATTEMPTS TO SHUT OFF THE VEHICLE, I FINALLY MANAGED TO TURN IT OFF. I THEN PUT IT TO NEUTRAL AND DISENGAGED THE E-BRAKE AND HAD FAMILY MEMBERS ROLL THE CAR BACK. UPON BEING UNPINNED FROM THE OTHER VEHICLE AND HAVING MY LEG FREED FROM THE CHEVY SONIC, MY FIRST THOUGHT WAS TO TRY OUT THE E-BRAKE TO MAKE SURE IT WAS WORKING PROPERLY. THE E-BRAKE DID NOT FAIL TO ENGAGE OR DISENGAGE. I HAVE REPEATED THIS SAME SITUATION OVER AND OVER. THE ONLY RESULT HAS BEEN THE CAR JERKING FORWARD ABOUT 2 FEET THEN STALLING DUE TO THE E-BRAKE BEING ENGAGED. *TR
2013 CHEVY SONIC LOUD VIBRATION NOISE FROM ENGINE BAY AREA WHEN VEHICLE IS PARKED OR IN THE DRIVE POSITION WHEN STOPPED, IT ALSO OCCURS WITH OR WITHOUT A HEAVY LOAD (MEANING RADIO ON/OFF, AC ON/OFF). AS A CONSUMER I WAS TOLD THIS IS NORMAL OPERATION, NORMAL OPERATION WOULD MEAN EITHER AT THE TIME OF PURCHASE OR SOMETHING THAT AR…
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2013 CHEVY SONIC LOUD VIBRATION NOISE FROM ENGINE BAY AREA WHEN VEHICLE IS PARKED OR IN THE DRIVE POSITION WHEN STOPPED, IT ALSO OCCURS WITH OR WITHOUT A HEAVY LOAD (MEANING RADIO ON/OFF, AC ON/OFF). AS A CONSUMER I WAS TOLD THIS IS NORMAL OPERATION, NORMAL OPERATION WOULD MEAN EITHER AT THE TIME OF PURCHASE OR SOMETHING THAT ARISES AFTER HIGH MILEAGE ON THE AUTO. PER TECH NOTES "CASE [XXX], ADVISED A NORMAL OPERATING CHARACTERISTIC OF 4 CYLINDER ENGINE. COMPARED TO SIMILAR VEHICLE MADE THE SAME SOUND. WAS ABLE TO DEADEN NOISE BY APPLYING PRESSURE TO FRONT BUMPER.*** - TECH COMMENTS: NORMAL OPERATING CHARACTERISTIC - INTERNAL" INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR
Official recalls
623V516000 · Air Bags:frontal:driver Side:inflator Module
Jul 27, 2023
General Motors, LLC (GM) is recalling certain 2013 Buick Verano, Chevrolet Camero, Sonic, and Volt vehicles. The driver-side air bag inflator may explode during deployment due to a manufacturing defect.
Consequence & remedy
Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.
Remedy: Dealers will replace the driver-side air bag module, free of charge. On some 2013 Volt vehicles, the steering wheel will be replaced as well, free of charge. Owner notification letters were mailed October 23, 2023. Owners may contact Buick customer service at 1-800-521-7300 and Chevrolet customer service at 1-800-222-1020. GM's number for this recall is N232413120.
16V257000 · Electrical System:software; Equipment:electrical:radio/tape Deck/cd Etc.
Apr 28, 2016
General Motors LLC (GM) is recalling certain model year 2013-2016 Chevrolet Sonic and Trax vehicles and 2013-2015 Chevrolet Spark vehicles equipped with a Bring Your Own Media radio. The affected radios may fail to provide an audible warning chime when the driver, after turning off the ignition and leaving the key in the cylinder, waits 10 minutes or longer to open the door. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 114 "Theft Protection."
Consequence & remedy
Consequence: Without audible indicators, the driver may leave the key in the ignition, increasing the risk of theft.
Remedy: GM will notify owners, and dealers will update the radio software, free of charge. The manufacturer has not yet provided a notification schedule. Owners may contact Chevrolet customer service at 1-800-222-1020. GM's number for this recall is 17130.
Additional source detail variants (2)
Electrical System:software
General Motors LLC (GM) is recalling certain model year 2013-2016 Chevrolet Sonic and Trax vehicles and 2013-2015 Chevrolet Spark vehicles equipped with a Bring Your Own Media radio. The affected radios may fail to provide an audible warning chime when the driver, after turning off the ignition and leaving the key in the cylinder, waits 10 minutes or longer to open the door. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 114 "Theft Protection."
Consequence: Without audible indicators, the driver may leave the key in the ignition, increasing the risk of theft.
Remedy: GM will notify owners, and dealers will update the radio software, free of charge. The manufacturer has not yet provided a notification schedule. Owners may contact Chevrolet customer service at 1-800-222-1020. GM's number for this recall is 17130.
Equipment:electrical:radio/tape Deck/cd Etc.
General Motors LLC (GM) is recalling certain model year 2013-2016 Chevrolet Sonic and Trax vehicles and 2013-2015 Chevrolet Spark vehicles equipped with a Bring Your Own Media radio. The affected radios may fail to provide an audible warning chime when the driver, after turning off the ignition and leaving the key in the cylinder, waits 10 minutes or longer to open the door. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 114 "Theft Protection."
Consequence: Without audible indicators, the driver may leave the key in the ignition, increasing the risk of theft.
Remedy: GM will notify owners, and dealers will update the radio software, free of charge. The manufacturer has not yet provided a notification schedule. Owners may contact Chevrolet customer service at 1-800-222-1020. GM's number for this recall is 17130.
14V417000 · Equipment:electrical
Jul 2, 2014
General Motors LLC (GM) is recalling certain model year 2013-2014 Buick Encore all-wheel-drive vehicles manufactured August 23, 2012, to September 9, 2013; Verano vehicles manufactured August 8, 2012, to June 20, 2013; Chevrolet Cruze vehicles manufactured August 7, 2012, to August 16, 2013, and 2012-2014 Chevrolet Sonic vehicles manufactured May 10, 2011, to August 16, 2012 equipped with a Calix oil pan/block heater. In cold temperatures, the insulation on the engine block heater cord can become damaged, allowing the wires to be exposed.
Consequence & remedy
Consequence: Exposed wires increase the risk of electrical shock and personal injury if the cord is handled while it is plugged in.
Remedy: GM will notify owners, and dealers will replace the engine oil pan/block heater cord with a new cord that is rated for temperatures of minus 40 degree Celsius. The recall began in August 2014. Owners may contact Buick customer service at 1-800-521-7300 or Chevrolet customer service at 1-800-222-1020. GM's number for this recall is 14257.
13V464000 · Fuel System, Gasoline:storage:tank Assembly:mounting
Sep 26, 2013
General Motors (GM) is recalling certain model year 2013 and 2014 Chevrolet Sonic vehicles manufactured August 2, 2013, through August 12, 2013. Due to insufficient welds, the front fuel tank strap bracket may separate from the vehicle.
Consequence & remedy
Consequence: If the front fuel tank strap bracket separates, the increased load may lead to the failure of the other tank support. As a result, the fuel tank may come loose from the vehicle causing a fuel leak. A fuel leak, in the presence of an ignition source, may result in a fire.
Remedy: GM will notify owners, and dealers will inspect the front fuel tank strap bracket, and repair it as necessary, free of charge. The recall began on November 7, 2013. Owners may contact GM at 1-800-521-7300. GM's recall campaign number is 13296.
13V220000 · Electrical System; Exterior Lighting:brake Lights
May 24, 2013
General Motors LLC (GM) is recalling certain model year 2013 Cadillac ATS and model year 2013 Cadillac XTS; model year 2014 Chevrolet Impala; and 2013 Chevrolet Sonic vehicles. Originally, in May 2013, GM recalled 1,627 model year 2013 Cadillac ATS and model year 2013 Cadillac XTS; and model year 2014 Chevrolet Impala vehicles. In October 2013, GM informed the agency that it was adding model year 2013 Chevrolet Sonic vehicles to this campaign , representing an additional 8,050 units. The total number of vehicles being recalled is now 9,677. On the affected vehicles, the brake lamps may intermittently flash without the brakes being applied and the cruise control may disengage. Thus, these vehicles fail to conform to the requirements of Federal Motor Vehicle Safety Standard (FMVSS) No. 108, "Lamps, reflective devices, and associated equipment."
Consequence & remedy
Consequence: If the brake lamps flash when the vehicle is not slowing, a following driver may not adjust vehicle speed when the vehicle is in fact braking, and the brake lamps are illuminating as intended, increasing the risk of a crash.
Remedy: GM will notify owners, and dealers will reprogram the body control module. The recall began on June 13, 2013. Owner's may contact Chevrolet at 1-800-630-2438 or Cadillac at 1-866-982-2339. GM's recall number is 13158.
Additional source detail variants (2)
Exterior Lighting:brake Lights
General Motors LLC (GM) is recalling certain model year 2013 Cadillac ATS and model year 2013 Cadillac XTS; model year 2014 Chevrolet Impala; and 2013 Chevrolet Sonic vehicles. Originally, in May 2013, GM recalled 1,627 model year 2013 Cadillac ATS and model year 2013 Cadillac XTS; and model year 2014 Chevrolet Impala vehicles. In October 2013, GM informed the agency that it was adding model year 2013 Chevrolet Sonic vehicles to this campaign , representing an additional 8,050 units. The total number of vehicles being recalled is now 9,677. On the affected vehicles, the brake lamps may intermittently flash without the brakes being applied and the cruise control may disengage. Thus, these vehicles fail to conform to the requirements of Federal Motor Vehicle Safety Standard (FMVSS) No. 108, "Lamps, reflective devices, and associated equipment."
Consequence: If the brake lamps flash when the vehicle is not slowing, a following driver may not adjust vehicle speed when the vehicle is in fact braking, and the brake lamps are illuminating as intended, increasing the risk of a crash.
Remedy: GM will notify owners, and dealers will reprogram the body control module. The recall began on June 13, 2013. Owner's may contact Chevrolet at 1-800-630-2438 or Cadillac at 1-866-982-2339. GM's recall number is 13158.
Electrical System
General Motors LLC (GM) is recalling certain model year 2013 Cadillac ATS and model year 2013 Cadillac XTS; model year 2014 Chevrolet Impala; and 2013 Chevrolet Sonic vehicles. Originally, in May 2013, GM recalled 1,627 model year 2013 Cadillac ATS and model year 2013 Cadillac XTS; and model year 2014 Chevrolet Impala vehicles. In October 2013, GM informed the agency that it was adding model year 2013 Chevrolet Sonic vehicles to this campaign , representing an additional 8,050 units. The total number of vehicles being recalled is now 9,677. On the affected vehicles, the brake lamps may intermittently flash without the brakes being applied and the cruise control may disengage. Thus, these vehicles fail to conform to the requirements of Federal Motor Vehicle Safety Standard (FMVSS) No. 108, "Lamps, reflective devices, and associated equipment."
Consequence: If the brake lamps flash when the vehicle is not slowing, a following driver may not adjust vehicle speed when the vehicle is in fact braking, and the brake lamps are illuminating as intended, increasing the risk of a crash.
Remedy: GM will notify owners, and dealers will reprogram the body control module. The recall began on June 13, 2013. Owner's may contact Chevrolet at 1-800-630-2438 or Cadillac at 1-866-982-2339. GM's recall number is 13158.
12V454000 · Electrical System; Exterior Lighting:turn Signal
Sep 17, 2012
General Motors LLC (GM) is recalling certain model year 2013 Chevrolet Sonic vehicles manufactured from May 29, 2012, through August 29, 2012. When a turn signal lamp fails to operate, the Body Control Module (BCM) in these vehicles does not detect this condition and will not indicate the condition to the driver. Thus, These vehicles fail to conform to Federal Motor Vehicle Safety Standard No. 108, "Lamps, Reflective Devices, and Associated Equipment."
Consequence & remedy
Consequence: If the driver is not aware that the turn signal is not functioning and does not have the light repaired, other drivers may not be alerted that the vehicle is turning, increasing the risk of a crash.
Remedy: GM will notify owners, and dealers will reprogram the BCM and the vehicle's key fobs, free of charge. The safety recall began on October 3, 2012. Owners may contact the Chevrolet owner center at 1-866-694-6546.
Additional source detail variants (2)
Exterior Lighting:turn Signal
General Motors LLC (GM) is recalling certain model year 2013 Chevrolet Sonic vehicles manufactured from May 29, 2012, through August 29, 2012. When a turn signal lamp fails to operate, the Body Control Module (BCM) in these vehicles does not detect this condition and will not indicate the condition to the driver. Thus, These vehicles fail to conform to Federal Motor Vehicle Safety Standard No. 108, "Lamps, Reflective Devices, and Associated Equipment."
Consequence: If the driver is not aware that the turn signal is not functioning and does not have the light repaired, other drivers may not be alerted that the vehicle is turning, increasing the risk of a crash.
Remedy: GM will notify owners, and dealers will reprogram the BCM and the vehicle's key fobs, free of charge. The safety recall began on October 3, 2012. Owners may contact the Chevrolet owner center at 1-866-694-6546.
Electrical System
General Motors LLC (GM) is recalling certain model year 2013 Chevrolet Sonic vehicles manufactured from May 29, 2012, through August 29, 2012. When a turn signal lamp fails to operate, the Body Control Module (BCM) in these vehicles does not detect this condition and will not indicate the condition to the driver. Thus, These vehicles fail to conform to Federal Motor Vehicle Safety Standard No. 108, "Lamps, Reflective Devices, and Associated Equipment."
Consequence: If the driver is not aware that the turn signal is not functioning and does not have the light repaired, other drivers may not be alerted that the vehicle is turning, increasing the risk of a crash.
Remedy: GM will notify owners, and dealers will reprogram the BCM and the vehicle's key fobs, free of charge. The safety recall began on October 3, 2012. Owners may contact the Chevrolet owner center at 1-866-694-6546.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1EA21002 · Desiccated Air Bag Inflator Rupture
Opened Sep 17, 2021 · No close date supplied
Status: open (inferred from source dates) · Air Bags:frontal:driver Side:inflator Module; Air Bags:frontal:passenger Side:inflator Module
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.
Additional source detail variants (2)
Air Bags:frontal:driver Side:inflator Module
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.
Air Bags:frontal:passenger Side:inflator Module
From 2000 through 2017, Takata produced millions of air bag inflators using two types of phase-stabilized ammonium nitrate ("PSAN") propellant -- propellant 2004 and propellant 2004L. After prolonged exposure to high temperature cycles and humidity, inflators using propellant 2004 can degrade, causing the propellant to burn too quickly when ignited. The rapid burning can cause the inflator to rupture during deployment, potentially causing serious or even fatal injury to vehicle occupants. See 2016 Blomquist Report at www.nhtsa.gov/sites/nhtsa.gov/files/documents/expert_report-hrblomquist.pdf.Consequently, all frontal inflators using propellant 2004 that do not contain a "desiccant" (a substance that traps and holds moisture) in US vehicles are under recall. These "non-desiccated" inflators either have been or are required to be replaced.In some cases, the remedy part for these recalled inflators was, or will be, an inflator using either propellant 2004 or 2004L that does contain a desiccant. None of these "desiccated" remedy parts (which were installed in older model year vehicles) are currently under recall for a degradation concern. Certain subsets of desiccated PSAN inflators using propellant 2004 for use as original equipment, however, have been recalled for a degradation concern. All Takata inflators produced with propellant 2004L contain desiccant, and none of these desiccated inflators using propellant 2004L are under recall for a degradation concern. There have been no reported field ruptures in any non-recalled desiccated PSAN inflators.It is understood that desiccants fully saturate at some threshold, at which point any additional moisture will not be captured. This means the degradation process observed in non-desiccated inflators using propellant 2004 may also occur in non-recalled desiccated inflators using propellant 2004, assuming additional moisture enters the inflator and high temperature cycling occurs. Based on available information, desiccant saturation can occur within the first five years in the worst environments, and the time required for full saturation is affected by multiple factors. While no present safety risk has been identified, further work is needed to evaluate the future risk of non-recalled desiccated inflators using propellant 2004.Three entities -- Takata (now known as TK Global), the Independent Testing Coalition, and Exponent -- have been studying the long-term behavior of Takata desiccated PSAN inflators using propellant 2004L (as well as 2004) in the presence of moisture and temperature cycling. The research efforts, which include development of predictive modeling techniques and field sample analysis, are ongoing. To date, none of the researchers have identified field evidence showing that propellant 2004L is undergoing a degradation process that leads to aggressive deployment and potential rupture. However, the time in service of such inflators remains short compared to that of the inflators using propellant 2004. Further study is needed to assess the long-term safety of desiccated inflators using propellant 2004L.The Office of Defects Investigation is opening this investigation to examine whether a safety defect related to propellant degradation exists in non-recalled desiccated PSAN frontal inflators manufactured by Takata. This investigation will require extensive information on Takata production processes and surveys of inflators in the field. Lists of recall actions that may have used desiccated PSAN inflators as remedy parts, as well as the makes and models originally manufactured with them, is available with the downloadable version of this document (see nhtsa.gov/recalls?nhtsaId=EA21002 -- note this information is subject to change/revision as the investigation proceeds). This investigation does not supersede EA15-001, which remains open.
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