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2005 Chevrolet Silverado

Owner reports · Recalls · Investigations

More warning signs than most Silverado years

Owner complaints for the 2005 Chevrolet Silverado are substantially higher than the model-year median of 76.

About this comparison →

When problems were reported

Mileage at the reported incident

267 reports with mileage · 49 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 64 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Service Brakes. Review the 61 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 29 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

14 crash reports7 fire reports9 injury reports

Fuel System, Diesel complaints

6 reports
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135,610 miles · Aug 22, 2014
Fuel System, DieselService Brakes

I WAS ENTERING MY DRIVEWAY AND BEGAN TO BRAKE GOING DOWNHILL, THE BRAKE PEDAL SUDDEN "WENT TO THE FLOOR" (BRAKE LINE HAD RUPTURED DUE TO CORROSION). AFTER TAKING TRUCK TO MECHANIC, I LEARNED ALL MY BRAKE LINES WERE SERVERELY CORRODED AND HAD TO BE REPLACED - FUEL LINES AS WELL. REPAIRS TOTALED $2185. I OWNED SEVERAL OTHER MAK…

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I WAS ENTERING MY DRIVEWAY AND BEGAN TO BRAKE GOING DOWNHILL, THE BRAKE PEDAL SUDDEN "WENT TO THE FLOOR" (BRAKE LINE HAD RUPTURED DUE TO CORROSION). AFTER TAKING TRUCK TO MECHANIC, I LEARNED ALL MY BRAKE LINES WERE SERVERELY CORRODED AND HAD TO BE REPLACED - FUEL LINES AS WELL. REPAIRS TOTALED $2185. I OWNED SEVERAL OTHER MAKE PICKUPS, DRIVEN UNDER THE SAME CONDITIONS AND HAVE NEVER EXPERIENCED ANY PROBLEM WITH EITHER BRAKE OR FUEL LINES. *TR

NHTSA ODI #10627607

110,000 miles · Jun 20, 2014
Fuel System, Diesel

THE TRUCK HAS 110K MILES ON THE DURAMAX / ALLISON DRIVE TRAIN. THE DIESEL FUEL INJECTION PUMP FAILED UNEXPECTEDLY AND WITHOUT WARNING. THIS POWERTRAIN COMBINATION SHOULD BE CAPABLE OF 500K MILES WITHOUT PROBLEMS LIKE THIS. THIS PUMP SHOULD NOT FAIL AFTER NORMAL USE IN ONLY 110K MILES. NOTHING BUT EXCUSES AND OTHER NOT POSSIBLE …

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THE TRUCK HAS 110K MILES ON THE DURAMAX / ALLISON DRIVE TRAIN. THE DIESEL FUEL INJECTION PUMP FAILED UNEXPECTEDLY AND WITHOUT WARNING. THIS POWERTRAIN COMBINATION SHOULD BE CAPABLE OF 500K MILES WITHOUT PROBLEMS LIKE THIS. THIS PUMP SHOULD NOT FAIL AFTER NORMAL USE IN ONLY 110K MILES. NOTHING BUT EXCUSES AND OTHER NOT POSSIBLE REASONS FOR THE POOR ENGINEERING AND MANUFACTURING EXHIBITED IN THEIR PRODUCT. THEY SAID THE METHANOL WATER INJECTION SYSTEM CAUSED THE FUEL INJECTION PUMP TO FAIL. METHANOL (NON CAUSTIC FLUID) IS INJECTED AIR SIDE OF THE ENGINE AND DOES NOT MIX WITH THE INJECTED FUEL UNTIL THE ENGINE CYLINDER. THE FUEL INJECTION PUMP SUPPLIES FUEL TO THE INDIVIDUAL INJECTORS THAT THEN IN TURN SUPPLIES THE HIGH PRESSURE FUEL TO THE CYLINDERS. IF THIS CONDITION WAS TO HAPPEN ON THE ROAD PULLING A TRAILER / HEAVY LOAD IN HILLS OR OTHER CONFINED ROADWAYS PEOPLE COULD BE INJURED OR KILLED BY THE SUDDEN LOSS OF POWER AND CONTROL. GM BUSINESS PRACTICES ARE GOING TO CONTINUE TO KILL AND HURT PEOPLE. *TR

NHTSA ODI #10604792

60,800 miles · May 18, 2006
Engine And Engine CoolingFuel System, Diesel

DT*: THE CONTACT STATED THE VEHICLE STALLS AT ANY SPEED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO THE DEALERSHIP SEVERAL TIMES. THE LEVEL SENSOR, FUEL INJECTION WIRING HARNESS, THE DIRECT FUEL INJECTION DRIVER, THE FUEL TANK, AND THE FUEL TANK MODULE HAVE BEEN REPLACED. THE SENDER PUMP ASSEMBLY WAS REPLACED TWICE. AFTER THE…

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DT*: THE CONTACT STATED THE VEHICLE STALLS AT ANY SPEED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO THE DEALERSHIP SEVERAL TIMES. THE LEVEL SENSOR, FUEL INJECTION WIRING HARNESS, THE DIRECT FUEL INJECTION DRIVER, THE FUEL TANK, AND THE FUEL TANK MODULE HAVE BEEN REPLACED. THE SENDER PUMP ASSEMBLY WAS REPLACED TWICE. AFTER THE LAST REPLACEMENT THE CHECK ENGINE LIGHT ILLUMINATED AND THE DEALER COULD NOT DETERMINE THE CAUSE OF THE PROBLEM.

NHTSA ODI #10157802

2,126 miles · Sep 30, 2005
Fuel System, Diesel

9/2/2005; THE FUEL GAUGE FAILED ON THE VEHICLE. I TOOK THE VEHICLE IN FOR SERVICE/REPAIR AND WAS TOLD THAT THE CHEVY ENGINEERS WERE LOOKING INTO FIND THE PROBLEM. 9/27/2005; I RAN OUT OF FUEL ON THE FRONT TANK. THE REAR TANK OF THE TRUCK WAS FULL. I TOOK THE VEHICLE IN FOR SERVICE/REPAIR AND WAS TOLD THAT THE FUEL GAUGE PROB…

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9/2/2005; THE FUEL GAUGE FAILED ON THE VEHICLE. I TOOK THE VEHICLE IN FOR SERVICE/REPAIR AND WAS TOLD THAT THE CHEVY ENGINEERS WERE LOOKING INTO FIND THE PROBLEM. 9/27/2005; I RAN OUT OF FUEL ON THE FRONT TANK. THE REAR TANK OF THE TRUCK WAS FULL. I TOOK THE VEHICLE IN FOR SERVICE/REPAIR AND WAS TOLD THAT THE FUEL GAUGE PROBLEM AND THE TRANSFERRING OF FUEL BETWEEN THE TANKS. THE PROBLEM HAS NOT BEEN FIXED AS OF YET. I AM STILL AWAITING AN ANSWER FROM CHEVROLET. *NM

NHTSA ODI #10138254

20 miles · Jul 28, 2005
Fuel System, Diesel

VEHICLE DIESEL SYSTEM HAS A PROBLEM TRANSFERRING FUEL INTO THE TRUCK FOR USE. IT RUNS OUT WHILE THE FRONT FUEL TANK IS STILL FULL OF FUEL. THE FUEL TANK NEVER READS OVER HALF FULL. IT IS BEING TOWED FOR THE SECOND TIME DURING THE MONTH OF JULY. IT WILL BE IN THE DEALERSHIP SHOP FOR THE 3RD TIME SINCE PURCHASED, 2ND TIME THI…

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VEHICLE DIESEL SYSTEM HAS A PROBLEM TRANSFERRING FUEL INTO THE TRUCK FOR USE. IT RUNS OUT WHILE THE FRONT FUEL TANK IS STILL FULL OF FUEL. THE FUEL TANK NEVER READS OVER HALF FULL. IT IS BEING TOWED FOR THE SECOND TIME DURING THE MONTH OF JULY. IT WILL BE IN THE DEALERSHIP SHOP FOR THE 3RD TIME SINCE PURCHASED, 2ND TIME THIS MONTH. WE ARE TOLD THEY DO NOT KNOW WHAT TO DO, SINCE THEY CANNOT FIGURE OUT THE PROBLEM. WE ARE CURRENTLY WAITING FOR A SERVICE BULLETIN. THIS TRUCK IS OUR ONLY WORK TRUCK AND A CAR LOANER DOES NOT HELP WITH THE TOWING OF OUR MINI. *JB

NHTSA ODI #10130527

Mileage unknown · Apr 7, 2005
Fuel System, Diesel

IT STARTED WITH FUEL GUAGE FAILURE SEVEREL TIMES. I WAS TOLD TO BRING THE TRUCK BY AND THEY WOULD RESET THE COMPUTER UNTIL A BULLITIN FROM THE MANUFACTURER CAME OUT. THE TRUCK BROKE DOWN AWAY FROM HOME THEN THEY HAD A BULLITIN AND MADE THE REPAIRS. TRUCK BREAKS DOWN AGAIN KANSAS SERVICE MANAGER SAID THEY HAD LOTS OF PROBLEMS WIT…

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IT STARTED WITH FUEL GUAGE FAILURE SEVEREL TIMES. I WAS TOLD TO BRING THE TRUCK BY AND THEY WOULD RESET THE COMPUTER UNTIL A BULLITIN FROM THE MANUFACTURER CAME OUT. THE TRUCK BROKE DOWN AWAY FROM HOME THEN THEY HAD A BULLITIN AND MADE THE REPAIRS. TRUCK BREAKS DOWN AGAIN KANSAS SERVICE MANAGER SAID THEY HAD LOTS OF PROBLEMS WITH THIS FUEL SYSTEM. TRUCK HAS NEW TRANSFER PUMP INSTALLED THEN GETS PICKED UP, FIVE MILES LATER FUEL GUAGE FAILS ONCE AGAIN.*AK

NHTSA ODI #10116578

Official recalls

8

06V289000 · Engine And Engine Cooling

Aug 3, 2006

ON CERTAIN TRUCKS EQUIPPED WITH AN 8.1L V8 (RPO L8-VIN G) ENGINE HAVE A CONDITION IN WHICH THE ENGINE FUEL RAIL PULSE DAMPER RETAINER CLIP MAY FRACTURE RESULTING IN INADEQUATE RETENTION OF THE DAMPER.

Consequence & remedy

Consequence: IF THE DAMPER COMES LOOSE, A FUEL LEAK MAY RESULT. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Remedy: DEALERS WILL REPLACE THE ENGINE FUEL RAIL PULSE DAMPER RETAINER CLIP FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 31, 2006. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438 AND GMC TRUCKS AT 1-866-996-9463.

05V455000 · Steering:hydraulic Power Assist:hose, Piping, And Connections

Oct 5, 2005

CERTAIN PASSENGER VEHICLES MAY HAVE BEEN BUILT WITH A POWER STEERING HOSE THAT IS NOT TO SPECIFICATION. UNDER EXTREME STEERING MANEUVERS, SUCH AS TURNING THE STEERING WHEEL FULLY TO THE LEFT OR RIGHT WHILE BRAKING, THE HOSE MAY FRACTURE AND LEAK FLUID.

Consequence & remedy

Consequence: IF THIS WERE TO OCCUR, POWER STEERING ASSIST WOULD BE LOST AND INCREASED STEERING EFFORT WOULD BE REQUIRED. ON VEHICLES EQUIPPED WITH HYDRO-BOOST POWER BRAKES, IT COULD ALSO RESULT IN LOSS OF POWER BRAKE ASSIST AND INCREASED BRAKING EFFORT WOULD BE REQUIRED. IF THE POWER STEERING FLUID SPRAY WERE TO SPRAY ONTO HOT ENGINE PARTS, AN ENGINE COMPARTMENT FIRE COULD OCCUR.

Remedy: DEALERS WILL INSPECT THE POWER STEERING HOSE(S) FOR TWO SUSPECT DATE CODES AND REPLACE THEM IF REQUIRED. THE RECALL WILL BEGIN ON OCTOBER 14, 2005. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438, GMC AT 1-866-996-9463, BUICK AT 1-866-608-8080, CADILLAC AT 1-866-982-2339, ISUZU AT 1-800-255-6727, OR HUMMER AT 1-800-732-5493.

05V161000 · Parking Brake

Apr 22, 2005

ON CERTAIN PICKUP TRUCKS EQUIPPED WITH MANUAL TRANSMISSIONS AND BUILT WITH EITHER PBR PARKING BRAKE SYSTEMS OR TRW PARKING BRAKE SYSTEMS, THE PARKING BRAKE FRICTION LININGS MAY WEAR TO AN EXTENT WHERE THE PARKING BRAKE CAN BECOME INEFFECTIVE IN IMMOBILIZING A PARKED VEHICLE.

Consequence & remedy

Consequence: IF THE PARKING BRAKE DOES NOT HOLD, UNINTENDED VEHICLE MOVEMENT COULD OCCUR, WHICH COULD RESULT IN A CRASH.

Remedy: DEALERS WILL INSTALL A LOW-FORCE SPRING CLIP RETAINER FOR VEHICLES EQUIPPED WITH A PBR PARKING BRAKE SYSTEM. ON VEHICLES EQUIPPED WITH THE TRW PARKING BRAKE SYSTEM, DEALERS WILL INSTALL A REDESIGNED PARKING BRAKE CABLE ASSEMBLY. THE RECALL BEGAN ON JULY 29, 2005. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438 OR GMC AT 1-866-996-9463.

05V163000 · Seat Belts:rear/other

Apr 22, 2005

ON CERTAIN CREW CAB PICKUP TRUCKS AND SPORT UTILITY VEHICLES, THE 2ND ROW CENTER OCCUPANT SEAT BELT ROUTING MAY MAKE IT DIFFICULT TO POSITION THE LAP PORTION OF THE SAFETY BELT LOW AROUND THE HIPS OF OCCUPANTS, ESPECIALLY SMALLER OCCUPANTS, SEATED IN THIS POSITION. APPROPRIATE USE OF A CHILD SEAT OR BOOSTER SEAT, AS RECOMMENDED FOR SMALL CHILDREN, DOES IMPROVE THE FIT CONDITION FOR THIS USER GROUP. IN ADDITION TO INSTRUCTIONS ON PROPER INFANT AND YOUNG CHILD RESTRAINT (WITH CHILD SEATS OR BOOSTERS), SPECIAL VERBIAGE FOR RESTRAINING OLDER CHILD IS INCLUDED IN THE OWNER'S MANUAL. ALSO, THE SUGGESTED SEAT BELT FIT/ROUTING FOR ADULTS, IRRESPECTIVE OF SEATING POSITION, IS DESCRIBED IN THE OWNER'S MANUAL TEXT.

Consequence & remedy

Consequence: A LAP PORTION OF THE SEAT BELT ROUTING THAT IS NOT LOW AND SNUG ON THE HIPS CAN ALLOW THE LAP BELT TO RIDE UP ON AN OCCUPANT'S ABDOMEN INSTEAD OF FITTING LOW AROUND THEIR HIPBONES, AND THEREFORE, CAN EXPOSE THEM TO MORE RISK OF ABDOMINAL AND INTERNAL ORGAN INJURY.

Remedy: DEALERS WILL CUT OPEN THE GUIDE LOOP, REMOVE A PORTION OF THE LOOP, AND THEN THE REMAINING TWO SIDES SHOULD BE FOLDED OVER AND SECURED WITH A RETAINER FREE OF CHARGE. THE RECALL BEGAN ON JULY 21, 2005. OWNERS MAY CONTACT CADILLAC AT 1-866-982-2339, CHEVROLET AT 1-800-630-2438, GMC AT 1-866-996-9463, OR HUMMER AT 1-800-732-5493.

05V055000 · Power Train:manual Transmission:shift Pattern Indicator

Feb 14, 2005

CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH AN AUTOMATIC TRANSMISSION, FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 102, "TRANSMISSION SHIFT LEVER SEQUENCE, STARTER INTERLOCK AND TRANSMISSION BRAKING EFFECT." UNDER CERTAIN VEHICLE STARTING CONDITIONS, THE SHIFT LEVER POSITION INDICATOR LOCATED IN THE INSTRUMENT PANEL CLUSTER MAY NOT ILLUMINATE. IF THE SHIFT LEVER POSITION INDICATOR DOES NOT ILLUMINATE, THE DRIVER MAY NOT KNOW WHICH GEAR THE VEHICLE IS IN.

Consequence & remedy

Consequence: THE VEHICLE MAY MOVE IN AN UNINTENDED DIRECTION RESULTING IN POSSIBLE INJURY TO OTHERS OUTSIDE OF THE VEHICLE.

Remedy: DEALERS WILL REPROGRAM THE INSTRUMENT PANEL CLUSTER FREE OF CHARGE. THE RECALL BEGAN ON FEBRUARY 14, 2005. OWNERS MAY CONTACT CADILLAC AT 1-866-982-2339, CHEVROLET AT 1-800-630-2438, AND GMC AT 1-866-996-9463.

05V043000 · Service Brakes, Hydraulic

Feb 8, 2005

CERTAIN TRUCKS, SPORT UTILITY VEHICLES, AND VANS EQUIPPED WITH BOSCH HYDRO-BOOST BRAKE ASSEMBLIES, THE HYDRAULIC BRAKE BOOSTER PRESSURE ACCUMULATOR MAY CRACK AND SEPARATE FROM THE HYDRO-BOOST ASSEMBLY DURING NORMAL OPERATING CONDITIONS.

Consequence & remedy

Consequence: IF A SEPARATION OCCURRED AND THE HOOD OF THE VEHICLE WERE OPEN, FRAGMENTS FROM THE ACCUMULATOR COULD CAUSE INJURY TO PEOPLE IN THE IMMEDIATE AREA. THE PRESENCE OF THIS CRACK OR FRACTURED SURFACE COULD ALLOW THE HYDRAULIC FLUID TO LEAK FROM THE ACCUMULATOR CIRCUIT OF THE BOOSTER ASSEMBLY. THE LOSS OF FLUID WOULD CAUSE INCREASED STEERING AND BRAKING EFFORT AND A CRASH MAY OCCUR WITHOUT PRIOR WARNING.

Remedy: DEALERS WILL TEST THE HYDRO-BOOST ASSEMBLY FOR FUNCTIONAL OPERATION OF THE TWO-FUNCTION VALVE. IF THE HYDRO-BOOST ASSEMBLY FAILS THE TEST, DEALERS WILL REPLACE THE ASSEMBLY FREE OF CHARGE. THE RECALL BEGAN ON MARCH 23, 2005. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438, GMC TRUCKS AT 1-866-996-9463 AND HUMMER AT 1-800-732-5493.

05V018000 · Steering:gear Box:shaft Sector

Jan 21, 2005

ON CERTAIN TRUCKS, THE BOLT THAT ATTACHES THE INTERMEDIATE STEERING SHAFT TO THE STEERING GEAR MAY NOT MEET SPECIFICATION. THE BOLT MAY FRACTURE RESULTING IN THE LOSS OF STEERING.

Consequence & remedy

Consequence: IF THIS HAPPENS WHILE THE VEHICLE IS MOVING, A CRASH COULD OCCUR WITHOUT PRIOR WARNING.

Remedy: DEALERS WILL REPLACE THE INTERMEDIATE STEERING SHAFT BOLT FREE OF CHARGE. THE RECALL BEGAN ON JANUARY 24, 2005. OWNERS MAY CONTACT GMC AT 1-866-996-9463 AND CHEVROLET AT 1-800-630-2438.

04V376000 · Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings

Aug 2, 2004

ON CERTAIN SPORT UTILITY VEHICLES AND PICKUP TRUCKS EQUIPPED WITH 5.3L (RPO L59) V8 ENGINES, THE ENGINE FUEL RAIL CROSSOVER TUBE RETAINER SCREWS WERE NOT MANUFACTURED TO SPECIFICATIONS AND MAY BREAK.

Consequence & remedy

Consequence: IF THE TUBE RETAINER SCREW BREAKS, FUEL COULD LEAK FROM THE FUEL RAIL CROSSOVER JOINT, THE ENGINE MAY STALL AND, IF AN IGNITION SOURCE WERE PRESENT, AN ENGINE COMPARTMENT FIRE COULD OCCUR.

Remedy: DEALERS WILL INSPECT THE FUEL RAIL CROSSOVER TUBE AND, IF NECESSARY, REPLACE THE RETAINER SCREWS. OWNERS WERE NOTIFIED BY TELEPHONE ON JULY 30, 2004, WITH A FOLLOWUP OWNER LETTER BEGAN AUGUST 5, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438 OR GMC AT 1-866-996-9463. NOTE: THE GM BULLETIN LISTS THE TAHOE AND YUKON MODELS BECAUSE CANADIAN VEHICLES ARE INCLUDED IN THE BULLETIN. NO U.S. TAHOE OR YUKON VEHICLES ARE INCLUDED IN THE U.S. CAMPAIGN.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.

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