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2002 Chevrolet Malibu

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2002 Chevrolet Malibu do not stand out strongly from the model-year median of 310.5.

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When problems were reported

Mileage at the reported incident

391 reports with mileage · 176 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 259 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 143 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 63 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

18 crash reports1 fire reports13 injury reports

Service Brakes, Hydraulic complaints

41 reports
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Mileage unknown · Nov 28, 2006
Service Brakes, Hydraulic

BRAKE ROTORS ON 2002 MALIBU FAILING EVERY 18000 TO 20000 MILES. (3 TIMES IN 4 YEARS) I HAD THE ROTORS AND BRAKES CHECKED 7 MONTHS AFTER THE LATEST REPLACEMENT BECAUSE OF VIOLENT SHIMMING IN THE FRONT END AND WAS TOLD BY DEALER EVERYTHING WAS FINE WITH MY ROTORS AND BRAKES. NOW 5 MONTHS LATER(AFTER THE PARTS WARRANTY EXPIRED) I A…

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BRAKE ROTORS ON 2002 MALIBU FAILING EVERY 18000 TO 20000 MILES. (3 TIMES IN 4 YEARS) I HAD THE ROTORS AND BRAKES CHECKED 7 MONTHS AFTER THE LATEST REPLACEMENT BECAUSE OF VIOLENT SHIMMING IN THE FRONT END AND WAS TOLD BY DEALER EVERYTHING WAS FINE WITH MY ROTORS AND BRAKES. NOW 5 MONTHS LATER(AFTER THE PARTS WARRANTY EXPIRED) I AM TOLD I NEED NEW ROTORS AND BRAKES. GM KNOWS THEY HAVE A PROBLEM WITH THIS BUT REFUSES TO ADDRESS IT. I HAVE HAD 5 NEAR ACCIDENTS ON THE FREEWAY BECAUSE OF THE VIOLENT SHIM WHEN I HIT THE BRAKES. ALL THE DEALERSHIP WILL SAY IS THEY CAN "SEE A PATTERN". I WOULD LIKE TO KNOW HOW MANY DEATHS WERE CAUSED BY THIS PATTERN! *NM

NHTSA ODI #10174621

41,000 miles · Jun 14, 2006
Service Brakes, Hydraulic

DT*: THE CONTACT STATED WHILE DRIVING 40 MPH THE ABS LIGHT ILLUMINATED. THE VEHICLE WAS DRIVEN TO AN INDEPENDENT MECHANIC WHO REPLACED THE FRONT PASSENGER HUB AND SPEED SENSOR. THE DEALER WAS ALERTED. THE VEHICLE IS A MALIBU. *AK

NHTSA ODI #10159822

38,500 miles · May 30, 2006
Service Brakes, Hydraulic

BOTH FRONT CALIPERS AND BOTH REAR CALIPERS LEAKING. PROBLEM COVERED UNDER MY FIDELITY EXTENDED WARRANTY, BUT THE NEW BRAKES THAT I HAD ON THERE WERE RUINED BY BRAKE FLUID CAUSED BY THE LEAK. WARRANTY DOES NOT COVER BRAKES. I HAVE 3 FRIENDS WITH THE EXACT SAME VEHICLE AND THE EXACT SAME PROBLEMS. *JB

NHTSA ODI #10158507

Mileage unknown · Nov 18, 2005
Service Brakes, Hydraulic

DT: THE CONSUMER STATED SINCE PURCHASE OF VEHICLE SHE HAD PROBLEMS WITH THE BRAKES. THE VEHICLE WILL NOT COMPLETELY STOP. SHE TOOK THE VEHICLE TO THE DEALERSHIP, AND THEY REPLACED THE PADS AND ROTORS. HOWEVER, THE CONSUMER IS STILL EXPERIENCING STOPPING PROBLEMS. SHE HAS TAKEN THE VEHICLE TO A SERVICE STATION TO HAVE THE…

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DT: THE CONSUMER STATED SINCE PURCHASE OF VEHICLE SHE HAD PROBLEMS WITH THE BRAKES. THE VEHICLE WILL NOT COMPLETELY STOP. SHE TOOK THE VEHICLE TO THE DEALERSHIP, AND THEY REPLACED THE PADS AND ROTORS. HOWEVER, THE CONSUMER IS STILL EXPERIENCING STOPPING PROBLEMS. SHE HAS TAKEN THE VEHICLE TO A SERVICE STATION TO HAVE THE PADS REPLACED. THEY HAVE TO BE REPLACED EVERY TWO TO THREE MONTHS. THUS FAR, THE PADS HAVE BEEN REPLACED TEN TIMES. THE PROBLEM HAS NOT BEEN FIXED OR DIAGNOSED. *AK UPDATED 12/07/05. *JB

NHTSA ODI #10143138

Mileage unknown · Oct 13, 2005
Exterior LightingService Brakes, Hydraulic

MY TURN SIGNALS WORK WHENEVER THEY FEEL LIKE IT. THIS HAS BEEN GOING ON FOR ABOUT 8 MONTHS NOW AND IT SEEMS TO BE GETTING WORSE. SOMETIMES YOU CAN HEAR THE TURN SIGNAL BUT THE LIGHT IS NOT ACTUALLY ON. ALSO, I HAVE HAD TO REPLACE MY ROTORS ON THE CAR THREE TIMES ALL READY AND THE CAR IS NOT EVEN THREE YEARS OLD YET. I AM QUI…

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MY TURN SIGNALS WORK WHENEVER THEY FEEL LIKE IT. THIS HAS BEEN GOING ON FOR ABOUT 8 MONTHS NOW AND IT SEEMS TO BE GETTING WORSE. SOMETIMES YOU CAN HEAR THE TURN SIGNAL BUT THE LIGHT IS NOT ACTUALLY ON. ALSO, I HAVE HAD TO REPLACE MY ROTORS ON THE CAR THREE TIMES ALL READY AND THE CAR IS NOT EVEN THREE YEARS OLD YET. I AM QUITE UPSET BECAUSE BETWEEN THE TURN SIGNALS AND THE BRAKES I AM AT A HIGH RISK FOR AN ACCIDENT. I HAVE A THREE YEAR OLD DAUGHTER AND EVERYDAY I GET IN THE CAR AND DRIVE WITH HER I AM PUTTING BOTH OF OUR LIVES AT RISKS. I CAN'T BELIEVE THAT IT IS THREE YEARS AND YET THERE HAS BEEN NO RECALL ON EITHER OF THESE POTENTIALLY LIFE ENDANGERING ISSUES WHEN THERE HAS BEEN PROBLEMS WITH AT LEAST ONE OF THESE ISSUES ON PREVIOUS MODELS. WHAT IS WRONG WITH THIS PICTURE?? *JB

NHTSA ODI #10139610

Mileage unknown · Sep 7, 2005
Fuel System, GasolineService Brakes, HydraulicSuspension

I PURCHASED MY 2002 MALIBU NEW AND HAVE HAD THE BRAKES REPLACED FOUR TIMES AND AM ON MY THIRD SET OF ROTORS. AT 54000 MILES THE WHEEL BEARING AND CONTROL ARM BUSHINGS HAD TO BE REPLACED. TWO WEEKS LATER THE FUEL PUMP HAD TO BE REPLACED ALSO. THE PASSENGER SIDE REAR WINDOW CAN'T BE DOWN BECAUSE LAST TIME WE HAD A ROUGH TIME GE…

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I PURCHASED MY 2002 MALIBU NEW AND HAVE HAD THE BRAKES REPLACED FOUR TIMES AND AM ON MY THIRD SET OF ROTORS. AT 54000 MILES THE WHEEL BEARING AND CONTROL ARM BUSHINGS HAD TO BE REPLACED. TWO WEEKS LATER THE FUEL PUMP HAD TO BE REPLACED ALSO. THE PASSENGER SIDE REAR WINDOW CAN'T BE DOWN BECAUSE LAST TIME WE HAD A ROUGH TIME GETTING IT TO GO BACK UP.*JB

NHTSA ODI #10135730

62,706 miles · Jun 6, 2005
Service Brakes, Hydraulic

DT: FRONT LOADED CALIPERS ARE NOT WORKING PROPERLY. INBOARD PADS ARE WORN AT 100 PERCENT, AND THE OUTBOARD ARE WORN AT 50 PERCENT.TIRES WERE SQUEAKING WHEN BRAKES WERE APPLIED, AND THEN A CONSTANT SQUEEK WHILE DRIVING. CONTINUED DRIVING MAKES IT WORSE. CALLER IS CONCERNED ABOUT NOT GETTING A WARNING LIGHT TO TELL HER SHE HAS A …

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DT: FRONT LOADED CALIPERS ARE NOT WORKING PROPERLY. INBOARD PADS ARE WORN AT 100 PERCENT, AND THE OUTBOARD ARE WORN AT 50 PERCENT.TIRES WERE SQUEAKING WHEN BRAKES WERE APPLIED, AND THEN A CONSTANT SQUEEK WHILE DRIVING. CONTINUED DRIVING MAKES IT WORSE. CALLER IS CONCERNED ABOUT NOT GETTING A WARNING LIGHT TO TELL HER SHE HAS A PROBLEM. CALLER WAS TOLD A WARNING LIGHT WILL NOT COME ON FOR THE BRAKE PADS BEING WORN. IF CALIPER IS NOT FIXED THE PADS WILL BE WORN AT SAME RATE. TIRES PLUS TOLD HER THIS. DEALER TOLD CALLER THEY NEVER HEARD OF CALIPERS CAUSING BRAKE PAD PROBLEMS. MANUFACTURER HAS NOT BEEN CONTACTED YET. *AK

NHTSA ODI #10124284

29,000 miles · May 27, 2005
Service Brakes, HydraulicSuspension

DT: IN AUGUST 2004 CONSUMER HAD RIGHT AND LEFT WHEEL BEARING AND HUB ASSEMBLIES REPLACED. NOW THE ABS ACTIVATES AT LOW SPEEDS. THIS HAPPENS ALL THE TIME. NOW CONSUMER IS TOLD BY THE DEALER THAT THE RIGHT WHEEL BEARING AND HUB ASSEMBLY NEEDS TO BE REPLACED AGAIN. MANUFACTURER WAS CALLED AND THEY SAID THE PART THEY PUT IN LAST A…

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DT: IN AUGUST 2004 CONSUMER HAD RIGHT AND LEFT WHEEL BEARING AND HUB ASSEMBLIES REPLACED. NOW THE ABS ACTIVATES AT LOW SPEEDS. THIS HAPPENS ALL THE TIME. NOW CONSUMER IS TOLD BY THE DEALER THAT THE RIGHT WHEEL BEARING AND HUB ASSEMBLY NEEDS TO BE REPLACED AGAIN. MANUFACTURER WAS CALLED AND THEY SAID THE PART THEY PUT IN LAST AUGUST WAS UNDER A 12 MONTH OR 12000 MILE WARRANTY AND CONSUMER HAD TO PAY TO HAVE THE PROBLEM FIXED. *TT

NHTSA ODI #10122315

Mileage unknown · Apr 8, 2005
Service Brakes, Hydraulic

I JUST BOUGHT A USED MALIBU LS 2002. THREE DAYS LATER MY ABS BRAKE LIGHT COMES ON AFTER I HEAR SOME VIBRATING NOISE WHILE DRIVING. I HAVE TAKEN IT TO THE DEALER AND HE SAYS THERE IS NO PROBLEM. NOW EVERYTIME I START UP MY CAR AFTER 5 MINUTES THE ABS LIGHT COMES ON.*AK

NHTSA ODI #10116633

33,256 miles · Dec 22, 2004
Service Brakes, Hydraulic

MY 2002 CHEVY MALIBU (3 YRS OLD, JUST OUR OF FACTORY WARRANTY) WITH 33,000 MILES HAD THE FRONT LEFT BRAKE SEIZE UP. I LIMPED IT TO THE DEALER, HALF A MILE AWAY FROM MY HOUSE. BY THE TIME I GOT THERE, THE FRONT LEFT BRAKES WERE SMOKING. I WAS TOLD THAT THE CALIPER SEIZED UP BECAUSE THE PADS WERE TOO WORN. ALSO THAT THE PADS ON…

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MY 2002 CHEVY MALIBU (3 YRS OLD, JUST OUR OF FACTORY WARRANTY) WITH 33,000 MILES HAD THE FRONT LEFT BRAKE SEIZE UP. I LIMPED IT TO THE DEALER, HALF A MILE AWAY FROM MY HOUSE. BY THE TIME I GOT THERE, THE FRONT LEFT BRAKES WERE SMOKING. I WAS TOLD THAT THE CALIPER SEIZED UP BECAUSE THE PADS WERE TOO WORN. ALSO THAT THE PADS ON THE LEFT WERE WORN ALSO. THE CHEVY DEALER SAID I NEEDED TO HAVE ROTORS TURNED ON BOTH WHEELS, CALIPERS REPLACED ON BOTH WHEELS, AND NEW PADS & CALIPER BOLTS. TOTAL COST $784 NOT COVERED BY THE EXTENDED WARRANTY THAT I PAID $1250 FOR WHEN I BOUGHT THE CAR. THE WEAR INDICATORS GAVE VERY LITTLE WARNING THAT THE BRAKES WERE WARN. I HAD THE BRAKES INSPECTED A YEAR AGO (9000 MILES AGO) AND WAS TOLD THEY WERE FINE. I CAN UNDERSTAND TURNING THE ROTORS. I EXPECT TO PAY FOR PADS. BUT REPLACING THE CALIPERS ON BOTH WHEELS? DID I JUST GET TAKEN FOR A RIDE BY MY CHEVY DEALER? I HAVE SEEN LOTS OF REPORTS ABOUT PREMATURE BRAKE WEAR ON MALIBU. WHAT ARE MY OPTIONS? I HAVE ALREADY PAID FOR THE REPAIR. *JB

NHTSA ODI #10104347

Official recalls

2

14V400000 · Electrical System:ignition

Jul 3, 2014

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model year 2000-2005 Chevrolet Impala and Monte Carlo, 1997-2003 Chevrolet Malibu, 2004-2005 Malibu Classic, 1999-2004 Oldsmobile Alero, 1998-2002 Oldsmobile Intrigue, 1999-2005 Pontiac Grand Am and 2004-2008 Pontiac Grand Prix vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.

Consequence & remedy

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's number for this recall is 14350.

02V107000 · Exterior Lighting:headlights

Apr 10, 2002

CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." SOME OF THESE VEHICLES WERE PRODUCED WITH A LEFT LOW-BEAM HEADLAMP THAT DOES NOT MEET THE PHOTOMETRIC PERFORMANCE REQUIREMENTS OF THE STANDARD.

Consequence & remedy

Consequence: LIGHT INTENSITIES BELOW THE MINIMUM INTENSITY REQUIREMENTS CAUSE REDUCTION IN VISIBILITY DOWN THE ROAD FOR THE DRIVER OF THE VEHICLE AND INTENSITIES ABOVE THE MAXIMUM INTENSITY REQUIREMENTS CAUSE INCREASE IN GLARE FOR DRIVERS AHEAD OF, OR APPROACHING, THE VEHICLE.

Remedy: DEALERS WILL INSPECT THE LEFT LOW-BEAM HEADLAMP AND REPLACE IT IF IT DOES NOT MEET REQUIREMENTS. OWNER NOTIFICATION BEGAN MAY 23, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

PE05055 · Turn Signal Failures

Opened Sep 27, 2005 · Closed Jan 13, 2006

Status: closed (inferred from source dates) · Exterior Lighting:hazard Flashing Warning Lights:switch; Exterior Lighting:turn Signal:switch

IN DECEMBER 2004, GM ISSUED A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327. THE POLICY COVERED TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURRED FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH. GM SENT LETTERS TO OWNERS STARTING DECEMBER 30, 2004.IN JANUARY 2006, GM WILL UPDATE THE SPECIAL POLICY TO INCLUDE MY 2002 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V-327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING LATE APRIL 2006.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Additional source detail variants (2)

Exterior Lighting:hazard Flashing Warning Lights:switch

IN DECEMBER 2004, GM ISSUED A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327. THE POLICY COVERED TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURRED FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH. GM SENT LETTERS TO OWNERS STARTING DECEMBER 30, 2004.IN JANUARY 2006, GM WILL UPDATE THE SPECIAL POLICY TO INCLUDE MY 2002 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V-327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING LATE APRIL 2006.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Exterior Lighting:turn Signal:switch

IN DECEMBER 2004, GM ISSUED A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327. THE POLICY COVERED TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURRED FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH. GM SENT LETTERS TO OWNERS STARTING DECEMBER 30, 2004.IN JANUARY 2006, GM WILL UPDATE THE SPECIAL POLICY TO INCLUDE MY 2002 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V-327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING LATE APRIL 2006.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.