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2002 Chevrolet Malibu

Owner reports · Recalls · Investigations

Similar to other model years

Owner complaints for the 2002 Chevrolet Malibu do not stand out strongly from the model-year median of 310.5.

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When problems were reported

Mileage at the reported incident

391 reports with mileage · 176 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 259 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 143 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 63 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

18 crash reports1 fire reports13 injury reports

Electrical System complaints

259 reports
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82,036 miles · Jul 17, 2009
Electrical System

I HAVE A 2002 CHEVROLET MALIBU AND HAVE HAD TO HAVE THE PASS LOCK SYSTEM (ANTI-THEFT) REPLACED ONCE AND NOW AFTER 1-1/2 YEARS AM HAVING PROBLEMS AGAIN. I HAVE BEEN STUCK SEVERAL TIMES WAITING FOR THE REQUIRED 10 - 15 MINUTES WAITING FOR THE SYSTEM TO RESET. *TR

NHTSA ODI #10277185

65,531 miles · Jul 8, 2009
Electrical System

I OWN A 2002 CHEVY MALIBU THAT WON'T START ABOUT EVERY THIRD TIME. THE CAR WILL NOT START DUE TO GM'S DEFECTIVE PASSLOCK ANTI THEFT SYSTEM. THE PASSLOCK SENSOR HAS BEEN REPLACED TWICE SINCE I PURCHASED THE CAR IN AUGUST OF 2006. THE SENSOR IS NOW ACTING UP AGAIN AND IT SEEMS LIKE THIS SYSTEM NEEDS TO BE REPAIRED ALMOST EVERY …

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I OWN A 2002 CHEVY MALIBU THAT WON'T START ABOUT EVERY THIRD TIME. THE CAR WILL NOT START DUE TO GM'S DEFECTIVE PASSLOCK ANTI THEFT SYSTEM. THE PASSLOCK SENSOR HAS BEEN REPLACED TWICE SINCE I PURCHASED THE CAR IN AUGUST OF 2006. THE SENSOR IS NOW ACTING UP AGAIN AND IT SEEMS LIKE THIS SYSTEM NEEDS TO BE REPAIRED ALMOST EVERY YEAR. THOUSANDS OF OTHER MALIBU OWNERS ARE EXPERIENCING THIS ISSUE. *TR

NHTSA ODI #10276058

44,000 miles · Jun 27, 2009
Electrical System

THE BODY CONTROL MODULE "MISREAD" VEHICLE IGNITION KEY AND WOULD NOT ALLOW THE VEHICLE START. *TR

NHTSA ODI #10275087

104,000 miles · Jun 26, 2009
Electrical System

THEFT SYSTEM KICKS IN AND WONT LET THE CAR START. THIS IS THE 2ND TIME THIS HAS HAPPEN TO ME AND I KNOW SEVERAL PEOPLE THIS HAS HAPPEN TO. I CONTACTED CHEVROLET AND THEY TOLD ME TO CONTACT YOU ALL MAYBE U ALL COULD HELP US GET THIS ISSUE FIXED. *TR

NHTSA ODI #10275073

11,620 miles · Apr 29, 2009
Electrical SystemExterior LightingFuel System, Gasoline

MY 2002 CHEVY MALIBU HAS BEEN HAVING PROBLEMS SINCE I BOUGHT IT AT ABOUT 104,000 MILES BUT I AM SURE THAT IT WAS HAVING PROBLEMS WELL BEFORE I BOUGHT IT BECAUSE OF THE LOW PRICE I PAID FOR IT, BUT I NEEDED A CAR BADLY. I HAVE ALWAYS HAD PROBLEMS STARTING MY CAR AND USUALLY WOULD HAVE TO TURN IT ON TO MAKE SURE ALL THE LIGHTS COM…

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MY 2002 CHEVY MALIBU HAS BEEN HAVING PROBLEMS SINCE I BOUGHT IT AT ABOUT 104,000 MILES BUT I AM SURE THAT IT WAS HAVING PROBLEMS WELL BEFORE I BOUGHT IT BECAUSE OF THE LOW PRICE I PAID FOR IT, BUT I NEEDED A CAR BADLY. I HAVE ALWAYS HAD PROBLEMS STARTING MY CAR AND USUALLY WOULD HAVE TO TURN IT ON TO MAKE SURE ALL THE LIGHTS COME ON, NOT JUST THE ANTI-THEFT LIGHT. IF ONLY THE ANTI-THEFT LIGHT COMES ON, ITS GUARANTEED TO NOT START. AT EXACTLY 111,111 MILES MY CAR WOULD NOT START AT ALL NO MATTER HOW MANY TIMES I TOOK THE KEY OUT AND PUT IT BACK IN. IT KEPT FLASHING THE ANTI-THEFT AT ME! I REPLACED THE IDOL SPEED MOTOR AND FOR SOME REASON IT STARTED. A WEEK LATER IT WOULDN'T START AGAIN. I READ ABOUT TRICKS ONLINE TO GET THE CAR TO START BECAUSE THIS SEEMS TO BE A PROMINENT PROBLEM WITH 2002'S. I FINALLY GOT THE CAR STARTED. A FEW DAYS LATER I WAS DRIVING ON A BUSY HIGHWAY WHEN I CAME TO A STOP LIGHT AND MY CAR JUST SHUT OFF. I WAS STILL ABLE TO USE MY BREAKS, THANK GOD, BUT HAD TO SIT THERE IN THE MIDDLE OF TRAFFIC TRYING TO START MY CAR FOR SEVERAL MINUTES. I KEEP THINKING WHAT IF THIS HAPPENS WHEN MY 2-YEAR-OLD IS WITH ME? WHAT IF THIS HAPPENS IN THE DARK AND SOMEONE REAR ENDS ME BECAUSE MY LIGHTS GO OUT? I HAVE HAD THE FUEL PUMP CHECKED, THE FUEL INJECTORS, THE IDLE SPEED MOTOR REPLACED EVERY TIME I REPLACE SOMETHING IT WORKS FOR A FEW DAYS OR WEEKS THEN IT STARTS TO ACT UP AGAIN. THE POINT IS THAT THE PROBLEM ALWAYS COMES BACK AND IT SEEMS TO GET WORST, AND HAPPENS MORE FREQUENTLY WITH EVERY FAILURE. THE PROBLEM COULD BE THE IGNITION CYLINDER WITCH IS WHAT I AM HAVING FIXED NEXT, BUT I HAVE ACQUAINTANCES THAT HAVE HAD THE SAME PROBLEMS THAT COME BACK EVEN AFTER REPLACING THE IGNITION CYLINDER. MY BIGGEST CONCERN IS HAVING EVERYTHING DIE AGAIN WHILE I AM DRIVING BECAUSE ITS NOT JUST A INCONVENIENCE ANYMORE, IT IS A SAFETY ISSUE THAT CHEVY NEEDS TO ADDRESS BEFORE THERE ARE DEATHS AND OR SERIOUS INJURIES. *TR

NHTSA ODI #10267229

Mileage unknown · Apr 14, 2009
Electrical SystemEngine And Engine Cooling

INTAKE GASKET WENT IN CAR COST $740.00 TO FIX,THE COOLANT WAS MIXING WITH OIL. I DIDN'T HAVE HEAT COULDN'T SEE OUT BACK WINDOW. THE SIGNALS WORK WHEN THEY WANT,THE REAR DEFROSTER DON'T WORK,MY HUSBAND HAS FIXED IT 2X AND PUT IN SHOP,STILL DON'T WORK. MY CAR GETS SERVICE WHEN ITS TIME. THERE'S A SOUND IN THE DASHBOARD SOUND LIKE …

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INTAKE GASKET WENT IN CAR COST $740.00 TO FIX,THE COOLANT WAS MIXING WITH OIL. I DIDN'T HAVE HEAT COULDN'T SEE OUT BACK WINDOW. THE SIGNALS WORK WHEN THEY WANT,THE REAR DEFROSTER DON'T WORK,MY HUSBAND HAS FIXED IT 2X AND PUT IN SHOP,STILL DON'T WORK. MY CAR GETS SERVICE WHEN ITS TIME. THERE'S A SOUND IN THE DASHBOARD SOUND LIKE WIRES RUBBING TOGETHER AND YOU GET A LITTLE SHOCK WHEN YOU GET OUT CAR. I HOPE I DON'T BE DRIVING AND MY CAR CATCH ON FIRE WITH ME IN IT. I THINK MY CAR WAS IN THE BAD BATCH SECTION. *TR

NHTSA ODI #10265346

155,540 miles · Apr 2, 2009
Electrical SystemEngine And Engine Cooling

2002 CHEVY MALIBU WON'T START OCCASIONALLY PASSLODE PROBLEM DIAG AT LOCAL DEALER IGNITION REPLACED AND KEYS REPROGRAMMED COST $398.60 .STILL HAVE PROBLEM THAT WE TOOK CAR TO DEALER IN FIRST PLACE FOR. DEALER CAN NOT FIX PROBLEM WHAT DO WE DO THIS IS UNSAFE FOR WIFE AND YOUNG CHILD TO BECOME STRANDED ON A DAILY BASES. I HAVE DON…

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2002 CHEVY MALIBU WON'T START OCCASIONALLY PASSLODE PROBLEM DIAG AT LOCAL DEALER IGNITION REPLACED AND KEYS REPROGRAMMED COST $398.60 .STILL HAVE PROBLEM THAT WE TOOK CAR TO DEALER IN FIRST PLACE FOR. DEALER CAN NOT FIX PROBLEM WHAT DO WE DO THIS IS UNSAFE FOR WIFE AND YOUNG CHILD TO BECOME STRANDED ON A DAILY BASES. I HAVE DONE SOME RESEARCH AND HAVE COME TO FIND OUT THAT THIS IS AN ONGOING PROBLEM WITH THE PASSLOCK SYSTEMS FROM GM. WE HAVE ALSO HAD TO REPLACE THE INTAKE MANIFOLD GASKET AND HAVE SENSE LEARNED ABOUT THE ONGOING PROBLEMS WITH THE DEXCOOL COOLANT CAUSING GASKET FAILURE .WE NEED HELP. *TR

NHTSA ODI #10264026

84,000 miles · Mar 2, 2009
Electrical System

TL*THE CONTACT OWNS A 2002 CHEVROLET MALIBU. THE CONTACT STATED THAT THE VEHICLE DID NOT START FOR A WEEK AND WAS TOWED. IN ADDITION, THE ANTI-THEFT SYSTEM KEPT ACTIVATING. SHE HAD TO WAIT TEN MINUTES FOR THE VEHICLE TO START. THE ANTI-THEFT INDICATOR WOULD ILLUMINATE WHILE THE VEHICLE WAS IN MOTION, CAUSING IT TO STALL. TH…

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TL*THE CONTACT OWNS A 2002 CHEVROLET MALIBU. THE CONTACT STATED THAT THE VEHICLE DID NOT START FOR A WEEK AND WAS TOWED. IN ADDITION, THE ANTI-THEFT SYSTEM KEPT ACTIVATING. SHE HAD TO WAIT TEN MINUTES FOR THE VEHICLE TO START. THE ANTI-THEFT INDICATOR WOULD ILLUMINATE WHILE THE VEHICLE WAS IN MOTION, CAUSING IT TO STALL. THE FAILURE HAS BEEN OCCURRING FOR ONE WEEK. THE DEALER STATED THAT THE ANTI-THEFT SYSTEM WAS FAILING. THE VEHICLE WILL BE REPAIRED AT THE CONTACT'S EXPENSE. THE FAILURE AND CURRENT MILEAGES WERE 84,000. UPDATED 03-27-09 *BF UPDATED 03/31/09. *JB

NHTSA ODI #10260496

72,000 miles · Feb 25, 2009
Electrical System

CAR WILL CONTINUE TO TURN OVER BUT NOT START. THIS HAS HAPPENED NUMEROUS TIMES NOW. AFTER TALKING WITH A MECHANIC AND INTERNET RESEARCH DETERMINED THAT PROBLEM IS THE ANTI-THEFT SYSTEM OF THE VEHICLE. *TR

NHTSA ODI #10259964

70,000 miles · Feb 25, 2009
Electrical System

PASSLOCK II THEFT DETERRENT SYSTEM NOT ALLOWING CAR TO START AND SOMETIMES SHUTTING THE ENGINE OFF WHILE DRIVING. THE PROBLEM STARTED AROUND 70,000 MILES WITH THE THEFT LIGHT ONCE IN AWHILE COMING ON AND BLINKING ON THE DASHBOARD AND NOT ALLOWING THE CAR TO START, UNLESS YOU WAITED 10 MINUTES WITH THE IGNITION KEY IN THE "ON" PO…

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PASSLOCK II THEFT DETERRENT SYSTEM NOT ALLOWING CAR TO START AND SOMETIMES SHUTTING THE ENGINE OFF WHILE DRIVING. THE PROBLEM STARTED AROUND 70,000 MILES WITH THE THEFT LIGHT ONCE IN AWHILE COMING ON AND BLINKING ON THE DASHBOARD AND NOT ALLOWING THE CAR TO START, UNLESS YOU WAITED 10 MINUTES WITH THE IGNITION KEY IN THE "ON" POSITION UNTIL THE THEFT LIGHT WENT OFF. THEN AROUND 80,000 MILES "ALMOST" EVERY TIME YOU WOULD TRY TO START THE CAR YOU WOULD HAVE TO WAIT FOR THE LIGHTS ON THE DASH AND THE FUEL PUMP TO TURN ON BEFORE STARTING THE CAR, WHICH WAS MOST LIKELY A RESULT OF THE PASSLOCK II RESISTORS NOT REGISTERING IN THE IGNITION KEY TUMBLER. THERE WAS ALSO A COUPLE OF TIMES WHEN THE CAR COMPLETELY SHUT OFF AND ONCE WHILE TRYING TO MERGE ONTO A MAJOR HIGHWAY. AFTER READING ABOUT HOW COMMON THE PASSLOCK II PROBLEM WAS ON SOME OF THE GM VEHICLES AND HOW EXPENSIVE IT WAS TO FIX A PROBLEM THAT COULD POSSIBLY RETURN ANYWAY, WE DECIDED TO JUST GET ANOTHER VEHICLE. *TR

NHTSA ODI #10259925

Official recalls

2

14V400000 · Electrical System:ignition

Jul 3, 2014

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model year 2000-2005 Chevrolet Impala and Monte Carlo, 1997-2003 Chevrolet Malibu, 2004-2005 Malibu Classic, 1999-2004 Oldsmobile Alero, 1998-2002 Oldsmobile Intrigue, 1999-2005 Pontiac Grand Am and 2004-2008 Pontiac Grand Prix vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.

Consequence & remedy

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's number for this recall is 14350.

02V107000 · Exterior Lighting:headlights

Apr 10, 2002

CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." SOME OF THESE VEHICLES WERE PRODUCED WITH A LEFT LOW-BEAM HEADLAMP THAT DOES NOT MEET THE PHOTOMETRIC PERFORMANCE REQUIREMENTS OF THE STANDARD.

Consequence & remedy

Consequence: LIGHT INTENSITIES BELOW THE MINIMUM INTENSITY REQUIREMENTS CAUSE REDUCTION IN VISIBILITY DOWN THE ROAD FOR THE DRIVER OF THE VEHICLE AND INTENSITIES ABOVE THE MAXIMUM INTENSITY REQUIREMENTS CAUSE INCREASE IN GLARE FOR DRIVERS AHEAD OF, OR APPROACHING, THE VEHICLE.

Remedy: DEALERS WILL INSPECT THE LEFT LOW-BEAM HEADLAMP AND REPLACE IT IF IT DOES NOT MEET REQUIREMENTS. OWNER NOTIFICATION BEGAN MAY 23, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT CHEVROLET AT 1-800-222-1020.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

1

PE05055 · Turn Signal Failures

Opened Sep 27, 2005 · Closed Jan 13, 2006

Status: closed (inferred from source dates) · Exterior Lighting:hazard Flashing Warning Lights:switch; Exterior Lighting:turn Signal:switch

IN DECEMBER 2004, GM ISSUED A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327. THE POLICY COVERED TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURRED FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH. GM SENT LETTERS TO OWNERS STARTING DECEMBER 30, 2004.IN JANUARY 2006, GM WILL UPDATE THE SPECIAL POLICY TO INCLUDE MY 2002 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V-327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING LATE APRIL 2006.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Additional source detail variants (2)

Exterior Lighting:hazard Flashing Warning Lights:switch

IN DECEMBER 2004, GM ISSUED A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327. THE POLICY COVERED TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURRED FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH. GM SENT LETTERS TO OWNERS STARTING DECEMBER 30, 2004.IN JANUARY 2006, GM WILL UPDATE THE SPECIAL POLICY TO INCLUDE MY 2002 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V-327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING LATE APRIL 2006.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Exterior Lighting:turn Signal:switch

IN DECEMBER 2004, GM ISSUED A SPECIAL POLICY FOR MY 1999-2000 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V327. THE POLICY COVERED TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURRED FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH. GM SENT LETTERS TO OWNERS STARTING DECEMBER 30, 2004.IN JANUARY 2006, GM WILL UPDATE THE SPECIAL POLICY TO INCLUDE MY 2002 ALERO, GRAND AM AND MALIBU VEHICLES NOT COVERED UNDER RECALL 03V-327.THE POLICY COVERS TURN SIGNAL/HAZARD FLASHER FAILURE FOR A PERIOD OF 10 YEARS OR 150,000 MILES (WHICHEVER OCCURS FIRST) TO PROVIDE A NO COST REPLACEMENT OF THE HAZARD SWITCH.GM WILL SEND LETTERS TO OWNERS STARTING LATE APRIL 2006.THE ACTIONS TAKEN BY THE MANUFACTURER IS SUFFICIENT TO RESOLVE THE ISSUES RAISED BY THIS INVESTIGATION.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FUTURE ACTION IF WARRANTED BY THE CIRCUMSTANCES.