NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
721 reports60,249 miles · Jun 27, 2006
Electrical System
NO INJURIES - NO CRASH - UNSAFE CONDITIONS - I OWN A 2001 CHEVY MALIBU - SIX TIMES IN THE PAST 25 MONTHS SINCE I PURCHASED IT, THE CAR HAS FAILED TO START DUE TO A PROBLEM WITH THE ANTI THEFT SYSTEM. CHECKING ON THE INTERNET AND WITH OTHER MALIBU OWNERS THIS SEEMS TO BE A CONSTANT PROBLEM - SAFETY PROBLEM - SINCE MY WIFE DRIVES …
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NO INJURIES - NO CRASH - UNSAFE CONDITIONS - I OWN A 2001 CHEVY MALIBU - SIX TIMES IN THE PAST 25 MONTHS SINCE I PURCHASED IT, THE CAR HAS FAILED TO START DUE TO A PROBLEM WITH THE ANTI THEFT SYSTEM. CHECKING ON THE INTERNET AND WITH OTHER MALIBU OWNERS THIS SEEMS TO BE A CONSTANT PROBLEM - SAFETY PROBLEM - SINCE MY WIFE DRIVES THIS CAR MY FEAR IS THAT THE CAR MAY STALL AT A BUSY INTERSECTION AND THEN MAY NOT START DUE TO THE ANTI THEFT SYSTEM PROBLEM ON THE 2001 MALIBU - WHICH IS A VERY UNSAFE SITUATION - SINCE IT APPEARS THERE IS MANY, MANY 2001 MALIBU WITH THIS PROBLEM IT'S A SAFETY PROBLEM FOR MANY PEOPLE - I'M SURE THIS HAS HAPPENED TO SEVERAL PEOPLE - I HAVE HAD MY 2001 MALIBU TOWED TO GATES CHEVROLET 6 TIMES IN THE PAST 25 MONTHS FOR THIS PROBLEM COUNTING TODAY I CONSIDER THE 2001 MALIBU TO NOT ONLY BE A UNRELIABLE CAR BUT AN UNSAFE CAR DUE TO THIS PROBLEM. *JB
NHTSA ODI #10160939
70,000 miles · Jun 22, 2006
Electrical System
THREE TIMES CAR WOULDN'T START WHEN KEY WAS PUT IN IGNITION. HAD IT TOWED TO DEALER EACH TIME. WHEN DEALER TRIED TO START CAR EACH OF THE THREE TIMES, IT STARTED EVERY TIME EXCEPT THE LAST TIME. 1ST TIME (OCT 2005) DEALER RAN DIAGNOSTIC TEST REVEALING NOTHING AND REPLACED NO PARTS. 2ND TIME (JAN 2006) DEALER REPLACED IGNITION …
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THREE TIMES CAR WOULDN'T START WHEN KEY WAS PUT IN IGNITION. HAD IT TOWED TO DEALER EACH TIME. WHEN DEALER TRIED TO START CAR EACH OF THE THREE TIMES, IT STARTED EVERY TIME EXCEPT THE LAST TIME. 1ST TIME (OCT 2005) DEALER RAN DIAGNOSTIC TEST REVEALING NOTHING AND REPLACED NO PARTS. 2ND TIME (JAN 2006) DEALER REPLACED IGNITION SWITCH AND SENSOR FOR $450. 3RD TIME (JUNE 2006) DEALER COULDN'T START CAR, BUT WAITED 1-1/2 DAYS TO RUN DIAGNOSTIC TESTS SO WHEN THEY FINALLY GOT TO LOOKING AT THE CAR IT STARTED UP AGAIN. DEALER RAN DIAGNOSTIC TEST WHICH AGAIN REVEALED NOTHING SINCE THE CAR WAS RUNNING AGAIN. DEALER WANTED TO TALK ABOUT REPLACING MORE PARTS (FUEL PUMP AND THE IGNITION SWITCH AGAIN) BUT I SAID NO AND TOOK MY CAR BACK. DEALER CANNOT EXPLAIN SINCE 1ST TIME WHY THIS IS HAPPENING. THIS IS NOW A VERY UNRELIABLE CAR SINCE WE NEVER KNOW WHEN IT WILL HAPPEN. *NM
NHTSA ODI #10160488
71,500 miles · Jun 21, 2006
Equipment
THE AC CONTROL PANEL ON MY 2000 CHEVY MALIBU IS FAILING. IT IS CAUSING THE AC LIGHT AND COMPRESSOR TO TURN OFF. A INTERNET SEARCH SHOWS THIS TO BE A COMMONLY REPORTED PROBLEM AMONGST MALIBU OWNERS. THE PANEL REQUIRES REPLACEMENT AND WILL COST $200 FOR THE PART PLUS LABOR. *NM
NHTSA ODI #10160397
Mileage unknown · Jun 14, 2006
Electrical SystemEngine And Engine Cooling
AFTER DRIVING APPROXIMATELY 20-30 MINUTES, CAR WILL SURGE, AND THEN STALL. AFTER WAITING A FEW MINUTES THE CAR WILL START AND GO ANOTHER 15 MIN OR SO. THIS HAS HAPPENED ON MULTIPLE OCCASIONS, AND AFTER MULTIPLE REPAIRS. THE LAST INCIDENT OCCURRED ON A BUSY BRIDGE WITH NO HAZARD LANE; A POLICE OFFICER PUSHED ME OFF THE BRIDGE …
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AFTER DRIVING APPROXIMATELY 20-30 MINUTES, CAR WILL SURGE, AND THEN STALL. AFTER WAITING A FEW MINUTES THE CAR WILL START AND GO ANOTHER 15 MIN OR SO. THIS HAS HAPPENED ON MULTIPLE OCCASIONS, AND AFTER MULTIPLE REPAIRS. THE LAST INCIDENT OCCURRED ON A BUSY BRIDGE WITH NO HAZARD LANE; A POLICE OFFICER PUSHED ME OFF THE BRIDGE WITH HIS SQUAD CAR. I HAVE REPLACED THE ALTERNATOR, FUEL FILTER, & FUEL RELAY. AFTER EACH REPAIR I WAS ASSURED THAT THE PROBLEM WAS CORRECTED. AFTER EACH REPAIR THE PROBLEM OCCURRED AGAIN. I HAVE TAKEN IT TO TWO MECHANICS AND THEY HAVE NOT BEEN ABLE TO FIND ANY PROBLEMS. *JB
NHTSA ODI #10159817
40,309 miles · May 31, 2006
Electrical System
THE ANTI- THEFT SYSTEM LIGHT CAME ON AND THEN CAUSED MY ENGINE TO STOP WHILE IN TRAFFIC. THIS HAPPENED TWICE TODAY. I WAS ABLE TO AVOID A TRAFFIC JAM AND POSSIBLE ACCIDENT BY SHIFTING INTO NEUTRAL AND STARTING THE ENGINE WHILE STILL MOVING FORWARD. THIS PROBLEM HAPPENED ONCE LAST MONTH ALSO. *JB
NHTSA ODI #10158731
40,000 miles · May 31, 2006
Equipment
DT*: THE CONTACT STATED AT VARIOUS SPEEDS, THE ANTI-THEFT SYSTEM ACTIVATES AND CAUSES THE VEHICLE TO STALL. THE VEHICLE RESTARTS AND HAS NOT BEEN INSPECTED BY A MECHANIC. *AK
NHTSA ODI #10158730
Mileage unknown · May 27, 2006
Engine And Engine Cooling
3.11 GM V6 ENGINE HAS A COMMON PROBLEM OF A NOTABLE INTAKE MANIFOLD GASKET LEAK, WHICH OIL AND COOLANT SYSTEM CONTAMINATES ONE OR THE OTHER OR BOTH. HAD TO GET AN EXTREME ENGINE FLUSH AND FURTHER DIAGNOSIS AND REPAIR IS NEEDED. *NM
NHTSA ODI #10158436
87,397 miles · May 25, 2006
Engine And Engine Cooling
DT*: THE CONTACT STATED THE ENGINE HOT LIGHT ILLUMINATED AND THE ANTIFREEZE WAS REPLACED TO REMEDY THE PROBLEM. WHEN ENGINE HOT LIGHT ILLUMINATED AGAIN AND THE ANTIFREEZE WAS REPLACED A SECOND TIME. ON THE THIRD OCCURRENCE, THE VEHICLE WAS TAKEN TO THE DEALERSHIP WHERE IT WAS DETERMINED THE HEAD GASKET WAS BLOWN WHICH CAUSED…
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DT*: THE CONTACT STATED THE ENGINE HOT LIGHT ILLUMINATED AND THE ANTIFREEZE WAS REPLACED TO REMEDY THE PROBLEM. WHEN ENGINE HOT LIGHT ILLUMINATED AGAIN AND THE ANTIFREEZE WAS REPLACED A SECOND TIME. ON THE THIRD OCCURRENCE, THE VEHICLE WAS TAKEN TO THE DEALERSHIP WHERE IT WAS DETERMINED THE HEAD GASKET WAS BLOWN WHICH CAUSED THE ANTIFREEZE TO GET INTO THE OIL. THE HEAD GASKET WAS REPLACED.
NHTSA ODI #10158283
20,000 miles · May 18, 2006
Engine And Engine Cooling
SIX MONTHS INTO DRIVING OUR NEW MALIBU A INTAKE MANIFOLD DEVELOP A SLOW LEAK OF ANTIFREEZE. IN THE WINTER MORE AGGRESSIVE IN THE SUMMER SLOWER. YET IT INCREASED GRADUALLY OVER THE NEXT FEW YEARS. I FOUND OUT THIS IS A COMMON MANUFACTURING PROBLEM. THE LEAK GREW SO BAD THAT IT HAD TO BE REPAIRED THIS MONTH. THE LEAKING ANTIFREEZE…
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SIX MONTHS INTO DRIVING OUR NEW MALIBU A INTAKE MANIFOLD DEVELOP A SLOW LEAK OF ANTIFREEZE. IN THE WINTER MORE AGGRESSIVE IN THE SUMMER SLOWER. YET IT INCREASED GRADUALLY OVER THE NEXT FEW YEARS. I FOUND OUT THIS IS A COMMON MANUFACTURING PROBLEM. THE LEAK GREW SO BAD THAT IT HAD TO BE REPAIRED THIS MONTH. THE LEAKING ANTIFREEZE IS NOT ONLY A DANGER TO THE PARTS IN THE ENGINE COMPARTMENT BUT ALSO THE ENVIRONMENT. THIS IS A POORLY MANUFACTURED PART AND GM SHOULD STAND BEHIND THE REPAIRS. THE TOTAL COST TO PUT A PROPERLY MANUFACTURED GASKET WITH LABOR IS $ 691.25. *JB
NHTSA ODI #10157774
89,000 miles · May 16, 2006
Electrical SystemTires
2001 MALIBU, AUTO THEFT THAT WAS INSTALLED BY CHEVY KEEPS PREVENTING MY CAR FROM STARTING AND IT HAS TO BE TOWED THIS HAS HAPPEN 5 TIMES IN THE LAST MONTH. THIS CAR HAS HAD THE FUEL PUMP REPLACE, IGNITION REPLACE, IT WEAR MY TIRES DOWN UNEVENLY. 2 DAYS AFTER I GOT THE CAR I RETURNED FOR 2 WEEKS DUE TO THE FACT THAT THE REAR END …
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2001 MALIBU, AUTO THEFT THAT WAS INSTALLED BY CHEVY KEEPS PREVENTING MY CAR FROM STARTING AND IT HAS TO BE TOWED THIS HAS HAPPEN 5 TIMES IN THE LAST MONTH. THIS CAR HAS HAD THE FUEL PUMP REPLACE, IGNITION REPLACE, IT WEAR MY TIRES DOWN UNEVENLY. 2 DAYS AFTER I GOT THE CAR I RETURNED FOR 2 WEEKS DUE TO THE FACT THAT THE REAR END GO OPPOSITE OF FRONT AND NOW IT IS DOING IT AGAIN. THIS CAR HAS COST ME OVER $2000.00 IN THE LAST 6 MONTHS. THE PAINT IS CHIPPING AWAY LIKE MY BARETTA DID. *NM
NHTSA ODI #10157669
Official recalls
2Jul 3, 2014
This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model year 2000-2005 Chevrolet Impala and Monte Carlo, 1997-2003 Chevrolet Malibu, 2004-2005 Malibu Classic, 1999-2004 Oldsmobile Alero, 1998-2002 Oldsmobile Intrigue, 1999-2005 Pontiac Grand Am and 2004-2008 Pontiac Grand Prix vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.
Consequence & remedy
Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.
Remedy: GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's number for this recall is 14350.
Aug 28, 2003
CERTAIN PASSENGER VEHICLES HAVE HAZARD WARNING SWITCHES THAT MAY EXPERIENCE SOLDER JOINT CRACKING CAUSED BY RAPID TEMPERATURE TRANSITIONS AND THE SOLDERING PROCESS. IF SOLDER JOINT CRACKING OCCURS AND RESULTS IN AN OPEN CIRCUIT, THE TURN SIGNALS/HAZARD LAMPS BECOME INTERMITTENT OR INOPERATIVE.
Consequence & remedy
Consequence: WHEN THE TURN SIGNALS ARE INOPERATIVE, THE DRIVER CANNOT USE THEM TO SIGNAL INTENT TO TURN THAT COULD RESULT IN A CRASH.
Remedy: DEALERS WILL REPLACE THE HAZARD WARNING SWITCH. OWNER NOTIFICATION BEGAN ON FEBRUARY 5, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438, PONTIAC AT 1-800-620-7668, OR OLDSMOBILE AT 1-800-630-6537.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
4EA02037 · Turn Signal Failures
Opened Dec 23, 2002 · Closed Sep 5, 2003
Status: closed (inferred from source dates) · Exterior Lighting:hazard Flashing Warning Lights; Exterior Lighting:hazard Flashing Warning Lights:switch; Exterior Lighting:turn Signal; Exterior Lighting:turn Signal:switch
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
Additional source detail variants (4)
Exterior Lighting:hazard Flashing Warning Lights
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
Exterior Lighting:hazard Flashing Warning Lights:switch
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
Exterior Lighting:turn Signal
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
Exterior Lighting:turn Signal:switch
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
EA02028 · Erratic Fuel Gauge
Opened Sep 30, 2002 · Closed Dec 30, 2003
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Other:storage:fuel Gauge System
ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
Additional source detail variants (2)
Fuel System, Gasoline
ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
Fuel System, Other:storage:fuel Gauge System
ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
PE02064 · Turn Signal Failure
Opened Aug 22, 2002 · Closed Dec 23, 2002
Status: closed (inferred from source dates) · Exterior Lighting:hazard Flashing Warning Lights; Exterior Lighting:hazard Flashing Warning Lights:switch; Exterior Lighting:turn Signal; Exterior Lighting:turn Signal:switch
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
Additional source detail variants (4)
Exterior Lighting:hazard Flashing Warning Lights
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
Exterior Lighting:hazard Flashing Warning Lights:switch
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
Exterior Lighting:turn Signal
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
Exterior Lighting:turn Signal:switch
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
SQ01002 · Erratic Fuel Gauge
Opened Jan 26, 2001 · Closed Sep 30, 2002
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
There is no summary currently available
Illustration