NHTSA owner reports · September 18, 2026 snapshot.
Structure complaints
14 reportsClear category filter208,000 miles · Feb 5, 2015
Air BagsStructureCrashInjury
A CHURCH VAN WAS PULLING OUT OF A DRIVEWAY AND FAILED TO YIELD THE RIGHT OF WAY. WE T-BONED THEM GOING 35MPH. WE HIT THEM INCREDIBLY HARD AND YET THE AIR BAGS DID NOT DEPLOY! FOUR OF THEIR PASSENGERS WERE SENT TO THE HOSPITAL IN THE AMBULANCE AND THE TWO OF US IN THE MALIBU WENT LATER. THE CAR WAS TOTALED AND THE CHURCH VAN HA…
Read full complaint
A CHURCH VAN WAS PULLING OUT OF A DRIVEWAY AND FAILED TO YIELD THE RIGHT OF WAY. WE T-BONED THEM GOING 35MPH. WE HIT THEM INCREDIBLY HARD AND YET THE AIR BAGS DID NOT DEPLOY! FOUR OF THEIR PASSENGERS WERE SENT TO THE HOSPITAL IN THE AMBULANCE AND THE TWO OF US IN THE MALIBU WENT LATER. THE CAR WAS TOTALED AND THE CHURCH VAN HAD SIGNIFICANT DAMAGE AS WELL. *TR
NHTSA ODI #10681623
52,000 miles · Nov 5, 2013
SteeringStructureWheelsCrash
MY WIFE WAS DRIVING THROUGH THE COLLEGE PARKING LOT AT APPROXIMATELY 15 MPH. WHEN SHE WENT TO TURN THE CAR IN A TURN LANE SHE HAD NO CONTROL OVER THE DIRECTION OF THE CAR. SHE RAN OVER A CURB WITH THE CAR BEFORE COMING TO A STOP. THE LOCAL AUTO MAINTENANCE SHOP SAID THE STEERING MECHANISM BROKE IN THE FRONT CAUSING LOSS OF CON…
Read full complaint
MY WIFE WAS DRIVING THROUGH THE COLLEGE PARKING LOT AT APPROXIMATELY 15 MPH. WHEN SHE WENT TO TURN THE CAR IN A TURN LANE SHE HAD NO CONTROL OVER THE DIRECTION OF THE CAR. SHE RAN OVER A CURB WITH THE CAR BEFORE COMING TO A STOP. THE LOCAL AUTO MAINTENANCE SHOP SAID THE STEERING MECHANISM BROKE IN THE FRONT CAUSING LOSS OF CONTROL. BECAUSE OF THIS SHE RAN THE CURB AND BROKE OFF THE LEFT FRONT WHEEL. AFTER READING THE ALMOST 600 COMPLAINTS ON HERE MY PROBLEM SEEMS TO BE A VERY... VERY COMMON ONE. I CALLED THE LOCAL CHEVY DEALER AND CHEVY. THEY BOTH TOLD ME SORRY, BUT SORRY. THEY COULDN'T DO ANYTHING FOR ME. "I" BROKE THE CAR. THEY ARE IGNORING HUGE SAFETY ISSUES WITH THE 2001 MALIBU. MY WIFE COULD HAVE BEEN ON THE INTERSTATE AND THIS HAPPENED. SHE COULD HAVE DIED, AND I WOULD HAVE BROUGHT CHEVY DOWN IN COURT. BASICALLY, CHEVY NEEDS TO GROW A PAIR AND MAN UP BY FIXING THESE REAL ISSUES THAT ARE PUTTING PEOPLES LIVES IN DANGER. CHEVY IS A GREAT EXAMPLE OF WHAT IS WRONG WITH AMERICA TODAY..... CORPORATE GREED AT ANY EXPENSE SO PEOPLE CAN MAKE COPIOUS AMOUNTS OF MONEY WITHOUT WORRYING ABOUT MAKING A GREAT PRODUCT OR KEEPING CONSUMERS SAFE. I WILL NEVER... NEVER BUY ANOTHER CHEVY. THEY DO NOT STAND BEHIND THEIR PRODUCTS AT ALL. WHAT A SHAME FOR AN "AMERICAN" COMPANY. OH WAIT, THEY ARE OWN BY THE U.S. GOVERNMENT AND FIAT. AKA NOT AMERICAN ANYMORE. *TR
NHTSA ODI #10550966
106,800 miles · Sep 4, 2013
SteeringStructure
I WAS DRIVING DOWN THE ROAD AT 30 MPH AND HEARD SOME POPPING IN MY LEFT FRONT TIRE. I THEN NOTICED THAT I COULD NOT TURN MY STEERING WHEEL TO THE RIGHT. IT TOOK ALL OF MY STRENGTH TO GET IT TO TURN SLIGHTLY AND THE MORE I TRIED TO TURN THE WHEEL, THE LOUDER THE POPPING SOUND GOT. I WAS NO LONGER ABLE TO STEER MY CAR. THANKFULLY …
Read full complaint
I WAS DRIVING DOWN THE ROAD AT 30 MPH AND HEARD SOME POPPING IN MY LEFT FRONT TIRE. I THEN NOTICED THAT I COULD NOT TURN MY STEERING WHEEL TO THE RIGHT. IT TOOK ALL OF MY STRENGTH TO GET IT TO TURN SLIGHTLY AND THE MORE I TRIED TO TURN THE WHEEL, THE LOUDER THE POPPING SOUND GOT. I WAS NO LONGER ABLE TO STEER MY CAR. THANKFULLY I WAS ABLE TO DRIVE INTO THE PARKING LOT OF MONRO AND THEY WERE ABLE TO TAKE A LOOK AT THE CAR AND TOLD ME THAT MY SUB FRAME STEERING RACK COMPLETELY CRACKED AND THAT THE CAR WAS NO LONGER DRIVABLE. HE SAID I WAS VERY LUCKY TO HAVE NOT BEEN IN A SERIOUS ACCIDENT CONSIDERING THIS WAS SO SUDDEN. I HAD MY CAR INSPECTED A MONTH AGO AND IT PASSED WITH SHINY STARS. IT WAS IN FANTASTIC SHAPE AND IS NOW UNDRIVEABLE. *JB
NHTSA ODI #10541757
109,740 miles · Oct 2, 2012
Structure
TL* THE CONTACT OWNS A 2001 CHEVROLET MALIBU. THE CONTACT STATED THE DEALER CONFIRMED CORROSION WAS UNDER THE SUB FRAME IN THE FRONT OF THE VEHICLE. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS 109,740 AND THE CURRENT MILEAGE WAS 109,800.
NHTSA ODI #10478298
109,740 miles · Sep 29, 2012
EngineSteeringStructure
I HAD MY CAR TOW TO A AUTO SERVICES CENTER CAUSE IT WOULD NOT START, THE TECH TOLD ME IT WAS THE STARTER BUT SAID THERE WAS ANOTHER PROBLEM THE SUB FRAME VERY RUSTED AND THE ENGINE COULD FALL OUT ANYTIME. THEY REPLACE THE FRONT SUB FRAME,OUTER TIE ROD END, SWAY BAR LINK KIT, THE COST WAS $927.39 . IS G M RESPONSIBLE AND CAN I B…
Read full complaint
I HAD MY CAR TOW TO A AUTO SERVICES CENTER CAUSE IT WOULD NOT START, THE TECH TOLD ME IT WAS THE STARTER BUT SAID THERE WAS ANOTHER PROBLEM THE SUB FRAME VERY RUSTED AND THE ENGINE COULD FALL OUT ANYTIME. THEY REPLACE THE FRONT SUB FRAME,OUTER TIE ROD END, SWAY BAR LINK KIT, THE COST WAS $927.39 . IS G M RESPONSIBLE AND CAN I BE REIMBURSE FOR MY COST. *TR
NHTSA ODI #10477943
77,000 miles · Jul 20, 2011
SteeringStructure
TL* THE CONTACT OWNS A 2001 CHEVROLET MALIBU. THE CONTACT STATED WHILE DRIVING APPROXIMATELY 30 MPH, THE STEERING WHEEL BECAME DIFFICULT TO TURN WHEN THE POWER STEERING FAILED. THE DRIVER LOST CONTROL OF VEHICLE AND VEERED TO THE SIDE OF THE ROAD. THE VEHICLE WAS INSPECTED BY AN INDEPENDENT MECHANIC WHO ADVISED HER THAT THE RIGH…
Read full complaint
TL* THE CONTACT OWNS A 2001 CHEVROLET MALIBU. THE CONTACT STATED WHILE DRIVING APPROXIMATELY 30 MPH, THE STEERING WHEEL BECAME DIFFICULT TO TURN WHEN THE POWER STEERING FAILED. THE DRIVER LOST CONTROL OF VEHICLE AND VEERED TO THE SIDE OF THE ROAD. THE VEHICLE WAS INSPECTED BY AN INDEPENDENT MECHANIC WHO ADVISED HER THAT THE RIGHT SIDE K-FRAME WAS FRACTURED AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE APPROXIMATELY 77,000. UPDATED 09/21/11*LJ THE CONSUMER STATED WHEN SHE HIT A POTHOLE, SHE LOST THE ABILITY TO STEER THE VEHICLE. THE ENGINE CRADLE, STEERING RACK AND INNER AND OUTER TIE RODS HAD TO BE REPLACED. UPDATED 09/27/11
NHTSA ODI #10413723
89,677 miles · Sep 2, 2010
SteeringStructure
CAR SUDDENLY BEGAN STEERING HARD TO THE RIGHT AND MADE CLUNKING NOISES WHEN THE STEERING WHEEL WAS TURNED. DISCOVERED THAT THE LEFT SIDE MOUNTING BOLT OF THE STEERING RACK RIPPED THROUGH THE RUSTED OUT FRAME CRADLE, LEAVING THE RACK ATTACHED BY ONLY ONE BOLT. THIS ALLOWS THE RACK TO PIVOT UPWARDS INSTEAD OF PROPERLY STEERING …
Read full complaint
CAR SUDDENLY BEGAN STEERING HARD TO THE RIGHT AND MADE CLUNKING NOISES WHEN THE STEERING WHEEL WAS TURNED. DISCOVERED THAT THE LEFT SIDE MOUNTING BOLT OF THE STEERING RACK RIPPED THROUGH THE RUSTED OUT FRAME CRADLE, LEAVING THE RACK ATTACHED BY ONLY ONE BOLT. THIS ALLOWS THE RACK TO PIVOT UPWARDS INSTEAD OF PROPERLY STEERING THE VEHICLE. THE RIGHT HAND MOUNT IS ALSO VERY RUSTED AND IS NEARING FAILURE. CAR HAS NOT BEEN REPAIRED AT THIS TIME, SINCE THE ENTIRE FRONT FRAME WILL NEED TO BE REPLACED. *TR
NHTSA ODI #10353619
60,000 miles · Mar 16, 2004
Exterior LightingStructure
DRIVER SIDE DOOR CLICKS LOUDLY WHILE OPENING/CLOSING, IS IT A BAD HINGE? ONE OTHER PERSON HAS COMPLAINED ABOUT THIS. DOES NOT FEEL LIKE A LUBE PROBLEM. AFRAID BAD HINGE MAY BREAK/MOVE CAUSING DOOR TO SHIFT. TURN INDICATOR WORKS INTERMITTENTLY-SAW ON YOUR SITE THAT THERE IS A RECALL FOR THE HAZARD LIGHT SWITCH CAUSING THIS. *…
Read full complaint
DRIVER SIDE DOOR CLICKS LOUDLY WHILE OPENING/CLOSING, IS IT A BAD HINGE? ONE OTHER PERSON HAS COMPLAINED ABOUT THIS. DOES NOT FEEL LIKE A LUBE PROBLEM. AFRAID BAD HINGE MAY BREAK/MOVE CAUSING DOOR TO SHIFT. TURN INDICATOR WORKS INTERMITTENTLY-SAW ON YOUR SITE THAT THERE IS A RECALL FOR THE HAZARD LIGHT SWITCH CAUSING THIS. *JB
NHTSA ODI #10062334
Mileage unknown · Jan 15, 2004
EquipmentService Brakes, HydraulicStructure
** I DON'T HAVE ALL THE ABOVE INFO AVAILABLE AT THIS TIME. BOUGHT 11/01- HIT POTHOLE 12/01, REPLACED TWO PASSENGER WHEELS(BENT) AND COMPLAINED OF "THUMPING" NOISE. DEALER 2X CLAIMED NOT TO HEAR NOISE. CAR WOULD NOT START ON NUMEROUS OCCASSIONS STARTING 5/02. PAID 111.00 FOR RENTAL WHILE DEALER INSPECTED. DEALER FOUND …
Read full complaint
** I DON'T HAVE ALL THE ABOVE INFO AVAILABLE AT THIS TIME. BOUGHT 11/01- HIT POTHOLE 12/01, REPLACED TWO PASSENGER WHEELS(BENT) AND COMPLAINED OF "THUMPING" NOISE. DEALER 2X CLAIMED NOT TO HEAR NOISE. CAR WOULD NOT START ON NUMEROUS OCCASSIONS STARTING 5/02. PAID 111.00 FOR RENTAL WHILE DEALER INSPECTED. DEALER FOUND NOTHING. NEXT WEEK, FAILED TO START AGAIN, 800# TECH ADVICE TOLD ME ABOUT "ANTI-THEFT" WAS ACTING UP AND GAVE ME PROCEDURES TO START CAR. "ANTI-THEFT" SYSTEM HAS SINCE QUIT WORKING. AUTO IN "VERY MINOR" FENDER BENDER" IN 10/02, THAT WEEK DRIVER DOOR HINGE STARTED "CRACKLING", HANGING UP. INSURANCE COMPANY BODY SHOP SAID "NO RELATION" TO MINOR ACCIDENT. HINGE HAS COMPLETELY BROKEN AND NOT WORKING AT ALL SINCE THEN. 7/03 DRIVER POWER WINDOW "FELL DOWN" UPON ATTEMPT TO OPEN AS NORMAL WITH POWER BUTTON. OTHER PROBLEMS HAVE BEEN/ARE: REAR PASSENGER SPEAKER DOESN'T WORK, INTERIOR LIGHT DOESN'T ALWAYS WORK, "" BLINKERS/EMER. FLASHERS"" HAVE QUIT WORKING PROPERLY ABOUT 4 TO 6 MONTHS AGO. (THIS IS VERY DANGEROUS SINCE I LIVE 'UP' A BLIND DRIVEWAY ON A HIGH SPEED ROAD)?!! 1ST WEEK I HAD THE CAR I NOTICED MOTOR RATTLED PRETTY LOUDLY UPON START UP. QUESTIONED DEALER AND WAS TOLD THIS WAS "LIFTER BLEED DOWN" AND DEALER WAS WAITING ON GM FOR REMEDY, IF AVAILABLE. I BOUGHT THIS CAR AS USED WITH NEW WARRANTY IN PLACE, ABOUT 23,300 MILES ON 36/36000 NEW CAR WARRANTY AS WELL AS BOUGHT A 1500.00 EXTENDED 5YR/100000 WARR. ANY SUGGESTIONS, VERY TICKED OFF AND DON'T KNOW WHERE TO TURN.
NHTSA ODI #10070982
Mileage unknown · Nov 12, 2003
Engine And Engine CoolingExterior LightingService Brakes, Hydraulic
PROBLEMS WITH VEHICLE'S TURN SIGNALS, DOOR LOCKS AND BRAKES.*MR THE CHECK ENGINE LIGHT ILLUMINATED FOR SIX MONTHS UNTIL THE DEALERSHIP WAS ABLE TO SERVICE THE PROBLEM. THE DOOR LOCKS WOULD FREEZE IN THE WINTER TIME AND WOULD OPEN SPONTANEOUSLY WHILE DRIVING. THE DEALERSHIP RESPONDED BY STATING THEY DIDN'T EXPERIENCE TH…
Read full complaint
PROBLEMS WITH VEHICLE'S TURN SIGNALS, DOOR LOCKS AND BRAKES.*MR THE CHECK ENGINE LIGHT ILLUMINATED FOR SIX MONTHS UNTIL THE DEALERSHIP WAS ABLE TO SERVICE THE PROBLEM. THE DOOR LOCKS WOULD FREEZE IN THE WINTER TIME AND WOULD OPEN SPONTANEOUSLY WHILE DRIVING. THE DEALERSHIP RESPONDED BY STATING THEY DIDN'T EXPERIENCE THIS WHILE THE VEHICLE WAS BEING CHECKED. THUS, THE PROBLEM WASN'T HANDLED BY THE COMPANY. APPARENTLY, THE DOOR HINGES WERE NEVER PROPERLY GREASED UNTIL THE CONSUMER'S FATHER DID IT. THIS RESOLVED THAT PROBLEM. BRAKES WERE ROUGH AND UNRESPONSIVE AT TIMES. THE TURN SIGNAL WORK WHEN THEY WANTED TO OR WHEN THE A/C WAS ON MAXIMUM OUTPUT. THE VEHICLE STARTED TO USE MASSIVE AMOUNTS OF ANTIFREEZE. *PH *JB
NHTSA ODI #10047879
Official recalls
2Jul 3, 2014
This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model year 2000-2005 Chevrolet Impala and Monte Carlo, 1997-2003 Chevrolet Malibu, 2004-2005 Malibu Classic, 1999-2004 Oldsmobile Alero, 1998-2002 Oldsmobile Intrigue, 1999-2005 Pontiac Grand Am and 2004-2008 Pontiac Grand Prix vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.
Consequence & remedy
Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.
Remedy: GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's number for this recall is 14350.
Aug 28, 2003
CERTAIN PASSENGER VEHICLES HAVE HAZARD WARNING SWITCHES THAT MAY EXPERIENCE SOLDER JOINT CRACKING CAUSED BY RAPID TEMPERATURE TRANSITIONS AND THE SOLDERING PROCESS. IF SOLDER JOINT CRACKING OCCURS AND RESULTS IN AN OPEN CIRCUIT, THE TURN SIGNALS/HAZARD LAMPS BECOME INTERMITTENT OR INOPERATIVE.
Consequence & remedy
Consequence: WHEN THE TURN SIGNALS ARE INOPERATIVE, THE DRIVER CANNOT USE THEM TO SIGNAL INTENT TO TURN THAT COULD RESULT IN A CRASH.
Remedy: DEALERS WILL REPLACE THE HAZARD WARNING SWITCH. OWNER NOTIFICATION BEGAN ON FEBRUARY 5, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438, PONTIAC AT 1-800-620-7668, OR OLDSMOBILE AT 1-800-630-6537.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
4EA02037 · Turn Signal Failures
Opened Dec 23, 2002 · Closed Sep 5, 2003
Status: closed (inferred from source dates) · Exterior Lighting:hazard Flashing Warning Lights; Exterior Lighting:hazard Flashing Warning Lights:switch; Exterior Lighting:turn Signal; Exterior Lighting:turn Signal:switch
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
Additional source detail variants (4)
Exterior Lighting:hazard Flashing Warning Lights
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
Exterior Lighting:hazard Flashing Warning Lights:switch
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
Exterior Lighting:turn Signal
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
Exterior Lighting:turn Signal:switch
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
EA02028 · Erratic Fuel Gauge
Opened Sep 30, 2002 · Closed Dec 30, 2003
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Other:storage:fuel Gauge System
ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
Additional source detail variants (2)
Fuel System, Gasoline
ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
Fuel System, Other:storage:fuel Gauge System
ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
PE02064 · Turn Signal Failure
Opened Aug 22, 2002 · Closed Dec 23, 2002
Status: closed (inferred from source dates) · Exterior Lighting:hazard Flashing Warning Lights; Exterior Lighting:hazard Flashing Warning Lights:switch; Exterior Lighting:turn Signal; Exterior Lighting:turn Signal:switch
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
Additional source detail variants (4)
Exterior Lighting:hazard Flashing Warning Lights
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
Exterior Lighting:hazard Flashing Warning Lights:switch
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
Exterior Lighting:turn Signal
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
Exterior Lighting:turn Signal:switch
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
SQ01002 · Erratic Fuel Gauge
Opened Jan 26, 2001 · Closed Sep 30, 2002
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
There is no summary currently available
Illustration