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2001 Chevrolet Malibu

Owner reports · Recalls · Investigations

More warning signs than most Malibu years

Owner complaints for the 2001 Chevrolet Malibu are substantially higher than the model-year median of 310.5.

About this comparison →

When problems were reported

Mileage at the reported incident

445 reports with mileage · 276 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 285 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 149 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 108 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

36 crash reports1 fire reports22 injury reports

What owners actually said

721 reports
Mileage unknown · Apr 12, 2007
Engine And Engine Cooling

I HAVE A 2001 CHEVORLET MALIBU WHICH HAS CLOSE TO 67000 MILES, AND NOW ITS SHOWING SIGNS OF COOLANT LEAKING ,AND COOLANT HAS TO BE TOPPED UP EVERY 200 MILES OR SO, AND THE COOLANT USED WAS DEX-COOL, GM RECOMMENDED. ALSO THERE IS A PROBLEM WITH AIR CONDITIONING (A/C) UNIT AS IT WAS NOT COOLING AT ALL, AND WHEN CHECKED THE FRE…

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I HAVE A 2001 CHEVORLET MALIBU WHICH HAS CLOSE TO 67000 MILES, AND NOW ITS SHOWING SIGNS OF COOLANT LEAKING ,AND COOLANT HAS TO BE TOPPED UP EVERY 200 MILES OR SO, AND THE COOLANT USED WAS DEX-COOL, GM RECOMMENDED. ALSO THERE IS A PROBLEM WITH AIR CONDITIONING (A/C) UNIT AS IT WAS NOT COOLING AT ALL, AND WHEN CHECKED THE FREON. GAS LEAKED OUT ,AND YET TO FIND WHERE THE LEAKING IS FROM. MECHANIC MENTIONED THE COOLANT PROBLEM WAS THERE IN ALL MALIBU MODELS STARTING 1998. PLEASE LET US KNOW IF THERE WAS ANY RECALL FOR THE ABOVE MENTIONED PROBLEMS. *AK

NHTSA ODI #10187681

71,000 miles · Apr 6, 2007
Electrical System

CHEVROLET MALIBU, YEAR 2001. REPEATED PROBLEMS WITH PASS LOCK / ANTI-THEFT SYSTEM MALFUNCTIONING. TWO SEPARATE CONDITIONS OCCURRED 1. SYSTEM WILL MALFUNCTION SO THAT VEHICLE CANNOT BE STARTED , CANNOT BYPASS/RESET THE ANTI-THEFT SYSTEM. 2. SYSTEM WILL NOT ARM ITSELF, AND THEFT SYSTEM DOES NOT PROVIDE INTENDED PURPOSE. A…

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CHEVROLET MALIBU, YEAR 2001. REPEATED PROBLEMS WITH PASS LOCK / ANTI-THEFT SYSTEM MALFUNCTIONING. TWO SEPARATE CONDITIONS OCCURRED 1. SYSTEM WILL MALFUNCTION SO THAT VEHICLE CANNOT BE STARTED , CANNOT BYPASS/RESET THE ANTI-THEFT SYSTEM. 2. SYSTEM WILL NOT ARM ITSELF, AND THEFT SYSTEM DOES NOT PROVIDE INTENDED PURPOSE. ADDRESSED THIS WITH CHEVROLET , AND THEY REFUSED TO ACKNOWLEDGE ANY SERVICE BULLETIN RELATED TO THIS PROBLEM. THEY COULD ONLY RECOMMEND THAT I CONTACT MY DEALER. MY CONCERN IS WITH THE POSSIBILITY OF THE THEFT SYSTEM MALFUNCTIONING AND CAUSING THE VEHICLE TO STALL WHILE IN MOTION. THIS PROBLEM HAS REOCCURRED SEVEN TIMES SINCE OCTOBER, 2006. SO FAR, IT HAS BEEN POSSIBLE TO RESET PROBLEM (1) BY KEEPING THE KEY IN THE ACCESSORY POSITION FOR 10 MINUTES, AND "PROBLEM ; (2) BY TURNING THE DRIVER DOOR LOCK 3 TIMES TO THE RIGHT, THEN ONCE TO THE LEFT, THEN STARTING THE VEHICLE. (THESE MEASURES WERE OBTAINED FROM AN INTERNET SEARCH WHICH REVEALED WIDESPREAD PROBLEMS OF THIS NATURE WITH THIS VEHICLE TYPE. *AK

NHTSA ODI #10187190

87,000 miles · Apr 5, 2007
SteeringCrash

TL*THE CONTACT OWNS A 2001 CHEVROLET MALIBU. WHILE DRIVING AT 55-60 MPH ON MARCH 4, 2007 THE STEERING WHEEL BEGAN TO AUTOMATICALLY TURN ON ITS OWN AND A FRACTION OF THE STEERING WHEEL BECAME DETACHED. WHILE DEPRESSING THE BRAKES THE CONTACT STRUCK A BRICK WALL. THE VEHICLE AND CONTACT WERE UNHARMED. THE VEHICLE WAS TOWED.…

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TL*THE CONTACT OWNS A 2001 CHEVROLET MALIBU. WHILE DRIVING AT 55-60 MPH ON MARCH 4, 2007 THE STEERING WHEEL BEGAN TO AUTOMATICALLY TURN ON ITS OWN AND A FRACTION OF THE STEERING WHEEL BECAME DETACHED. WHILE DEPRESSING THE BRAKES THE CONTACT STRUCK A BRICK WALL. THE VEHICLE AND CONTACT WERE UNHARMED. THE VEHICLE WAS TOWED. THE CURRENT AND FAILURE MILEAGE WERE 87,000.*AK

NHTSA ODI #10187096

93,800 miles · Mar 26, 2007
Electrical System

PURCHASED CAR IN 2002 AND RAN FINE UNTIL ABOUT 8 MONTHS AGO. REPLACED ALTERNATOR AND CAR RAN FINE FOR ANOTHER 3 MONTHS. SINCE, HAS FAILED WHILE DRIVING ON HIGHWAY AND CITY ROADS. REPLACED IGNITION CONTROL MODULE. RAN FOR ANOTHER MONTH. SAME PROBLEM AROSE. REPLACED SPARK PLUGS AND ENGINE SENSOR. RAN FOR ANOTHER 2 MONTHS. S…

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PURCHASED CAR IN 2002 AND RAN FINE UNTIL ABOUT 8 MONTHS AGO. REPLACED ALTERNATOR AND CAR RAN FINE FOR ANOTHER 3 MONTHS. SINCE, HAS FAILED WHILE DRIVING ON HIGHWAY AND CITY ROADS. REPLACED IGNITION CONTROL MODULE. RAN FOR ANOTHER MONTH. SAME PROBLEM AROSE. REPLACED SPARK PLUGS AND ENGINE SENSOR. RAN FOR ANOTHER 2 MONTHS. STILL HAVING SAME PROBLEM. WILL KILL WHILE DRIVING AND EVENTUALLY WON'T START AT ALL. WILL TURN OVER BUT WON'T FIRE.*AK

NHTSA ODI #10186135

Mileage unknown · Mar 25, 2007
Electrical System

I HAVE HAD SEVERAL INSTANCES WERE THE 2001 CHEVROLET MALIBU WON'T START AFTER THE THEFT SYSTEM LIGHT CAME ON. I HAVE REPLACED THE IGNITION CYLINDER ONCE ,AND I REFUSED TO PAY TO GET THE SAME ITEM FIXED WITHIN A YEAR. GM NEEDED TO DO A RECALL AND HAVE THIS FIXED. THERE WERE HUNDREDS OF PEOPLE WITH THE SAME PROBLEM AND SOME…

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I HAVE HAD SEVERAL INSTANCES WERE THE 2001 CHEVROLET MALIBU WON'T START AFTER THE THEFT SYSTEM LIGHT CAME ON. I HAVE REPLACED THE IGNITION CYLINDER ONCE ,AND I REFUSED TO PAY TO GET THE SAME ITEM FIXED WITHIN A YEAR. GM NEEDED TO DO A RECALL AND HAVE THIS FIXED. THERE WERE HUNDREDS OF PEOPLE WITH THE SAME PROBLEM AND SOMETHING NEEDS TO BE DONE.*AK

NHTSA ODI #10186111

54,321 miles · Mar 25, 2007
Suspension

NOTICED A HOWLING NOISE COMING FROM FRONT SUSPENSION. DETERMINED TO BE RF WHEEL HUB/BEARING. REPLACE THE HUB/BEARING.*AK

NHTSA ODI #10186091

50,000 miles · Mar 21, 2007
Engine And Engine CoolingService Brakes, Hydraulic

TL*- THE CONTACT STATED THAT THE FRONT BRAKES ON HIS 2001 CHEVROLET MALIBU (50000 FAILURE MILEAGE) HAD TO BE REPLACED EVERY SIX MONTHS FOR THE LAST TWO YEARS. THE CONTACT ALSO STATED THAT ANTIFREEZE LEAKS INTO THE OIL. THIS WILL BE THE THIRD TIME THAT THE INTAKE MANIFOLD GASKET HAS HAD TO BE REPLACED. THE VEHICLE HAS BEEN TA…

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TL*- THE CONTACT STATED THAT THE FRONT BRAKES ON HIS 2001 CHEVROLET MALIBU (50000 FAILURE MILEAGE) HAD TO BE REPLACED EVERY SIX MONTHS FOR THE LAST TWO YEARS. THE CONTACT ALSO STATED THAT ANTIFREEZE LEAKS INTO THE OIL. THIS WILL BE THE THIRD TIME THAT THE INTAKE MANIFOLD GASKET HAS HAD TO BE REPLACED. THE VEHICLE HAS BEEN TAKEN TO A MECHANIC SIX TIMES CONCERNING THESE ISSUES. THE BRAKE AND MANIFOLD PROBLEMS STILL EXISTS. THE CURRENT MILEAGE WAS 130,000.

NHTSA ODI #10185772

107,007 miles · Mar 15, 2007
Electrical System

VEHICLE WAS FAIRLY COOL HAVING ONLY TRAVELED ABOUT A MILE FROM HOME. AFTER BEING STOPPED AT A BUSY INTERSECTION, MY CAR DIED WHILE ACCELERATING INTO THE INTERSECTION. AFTER I STOPPED THE VEHICLE AND SWITCHED ON MY HAZARD LIGHTS, I WAS ABLE TO RESTART THE VEHICLE WITHOUT A PROBLEM. HAD THIS BEEN A TIME WHEN MY VEHICLE WOULDN'T…

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VEHICLE WAS FAIRLY COOL HAVING ONLY TRAVELED ABOUT A MILE FROM HOME. AFTER BEING STOPPED AT A BUSY INTERSECTION, MY CAR DIED WHILE ACCELERATING INTO THE INTERSECTION. AFTER I STOPPED THE VEHICLE AND SWITCHED ON MY HAZARD LIGHTS, I WAS ABLE TO RESTART THE VEHICLE WITHOUT A PROBLEM. HAD THIS BEEN A TIME WHEN MY VEHICLE WOULDN'T START FOR 10 MINUTES, THIS COULD HAVE CREATED A MAJOR TRAFFIC PROBLEM. FORTUNATELY, NO ONE WAS INJURED. *JB

NHTSA ODI #10185187

206,998 miles · Mar 15, 2007
Electrical System

I WAS DRIVING THE VEHICLE LATER THE SAME DAY AFTER THE PREVIOUS INCIDENT I REPORTED. CAR WAS FAIRLY COOL. AS I APPROACHED A TURN, THE VEHICLE DIED LEAVING ME WITHOUT POWER STEERING. I CAME VERY CLOSE TO HAVING AN ACCIDENT. FORTUNATELY, NO ONE WAS INJURED. AFTER I BROUGHT THE CAR TO A STOP AND TURNED ON MY HAZARD LIGHTS I WA…

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I WAS DRIVING THE VEHICLE LATER THE SAME DAY AFTER THE PREVIOUS INCIDENT I REPORTED. CAR WAS FAIRLY COOL. AS I APPROACHED A TURN, THE VEHICLE DIED LEAVING ME WITHOUT POWER STEERING. I CAME VERY CLOSE TO HAVING AN ACCIDENT. FORTUNATELY, NO ONE WAS INJURED. AFTER I BROUGHT THE CAR TO A STOP AND TURNED ON MY HAZARD LIGHTS I WAS ABLE TO RESTART THE VEHICLE WITHOUT INCIDENT. *JB

NHTSA ODI #10185185

106,993 miles · Mar 15, 2007
Electrical System

VEHICLE WAS FAIRLY COLD AS IT HAD ONLY BEEN RUNNING FOR ABOUT 1.5 MILES. AS VEHICLE WAS LEAVING THE I64 EASTBOUND AT THE OAKLAND EXIT IN ST. LOUIS IT DIED. CAR LOST POWER STEERING. AFTER I WAS ABLE TO GET THE CAR IN PARK, I WAS ABLE TO RESTART IT WITH NO PROBLEMS. FORTUNATELY THERE WERE NO INJURIES. UNFORTUNATELY, SEVERAL C…

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VEHICLE WAS FAIRLY COLD AS IT HAD ONLY BEEN RUNNING FOR ABOUT 1.5 MILES. AS VEHICLE WAS LEAVING THE I64 EASTBOUND AT THE OAKLAND EXIT IN ST. LOUIS IT DIED. CAR LOST POWER STEERING. AFTER I WAS ABLE TO GET THE CAR IN PARK, I WAS ABLE TO RESTART IT WITH NO PROBLEMS. FORTUNATELY THERE WERE NO INJURIES. UNFORTUNATELY, SEVERAL CARS BEHIND ME HAD TO WAIT AS I FIXED THE PROBLEM. HAD THE CAR NOT RESTARTED, AS IT DOES REGULARLY, THIS COULD HAVE CREATED A MAJOR PROBLEM ON THE INTERSTATE.*JB

NHTSA ODI #10185184

Official recalls

2

14V400000 · Electrical System:ignition

Jul 3, 2014

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model year 2000-2005 Chevrolet Impala and Monte Carlo, 1997-2003 Chevrolet Malibu, 2004-2005 Malibu Classic, 1999-2004 Oldsmobile Alero, 1998-2002 Oldsmobile Intrigue, 1999-2005 Pontiac Grand Am and 2004-2008 Pontiac Grand Prix vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.

Consequence & remedy

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's number for this recall is 14350.

03V327000 · Exterior Lighting:hazard Flashing Warning Lights:switch

Aug 28, 2003

CERTAIN PASSENGER VEHICLES HAVE HAZARD WARNING SWITCHES THAT MAY EXPERIENCE SOLDER JOINT CRACKING CAUSED BY RAPID TEMPERATURE TRANSITIONS AND THE SOLDERING PROCESS. IF SOLDER JOINT CRACKING OCCURS AND RESULTS IN AN OPEN CIRCUIT, THE TURN SIGNALS/HAZARD LAMPS BECOME INTERMITTENT OR INOPERATIVE.

Consequence & remedy

Consequence: WHEN THE TURN SIGNALS ARE INOPERATIVE, THE DRIVER CANNOT USE THEM TO SIGNAL INTENT TO TURN THAT COULD RESULT IN A CRASH.

Remedy: DEALERS WILL REPLACE THE HAZARD WARNING SWITCH. OWNER NOTIFICATION BEGAN ON FEBRUARY 5, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438, PONTIAC AT 1-800-620-7668, OR OLDSMOBILE AT 1-800-630-6537.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

4

EA02037 · Turn Signal Failures

Opened Dec 23, 2002 · Closed Sep 5, 2003

Status: closed (inferred from source dates) · Exterior Lighting:hazard Flashing Warning Lights; Exterior Lighting:hazard Flashing Warning Lights:switch; Exterior Lighting:turn Signal; Exterior Lighting:turn Signal:switch

BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.

Additional source detail variants (4)

Exterior Lighting:hazard Flashing Warning Lights

BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.

Exterior Lighting:hazard Flashing Warning Lights:switch

BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.

Exterior Lighting:turn Signal

BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.

Exterior Lighting:turn Signal:switch

BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.

EA02028 · Erratic Fuel Gauge

Opened Sep 30, 2002 · Closed Dec 30, 2003

Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Other:storage:fuel Gauge System

ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Additional source detail variants (2)

Fuel System, Gasoline

ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Fuel System, Other:storage:fuel Gauge System

ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

PE02064 · Turn Signal Failure

Opened Aug 22, 2002 · Closed Dec 23, 2002

Status: closed (inferred from source dates) · Exterior Lighting:hazard Flashing Warning Lights; Exterior Lighting:hazard Flashing Warning Lights:switch; Exterior Lighting:turn Signal; Exterior Lighting:turn Signal:switch

ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.

Additional source detail variants (4)

Exterior Lighting:hazard Flashing Warning Lights

ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.

Exterior Lighting:hazard Flashing Warning Lights:switch

ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.

Exterior Lighting:turn Signal

ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.

Exterior Lighting:turn Signal:switch

ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.

SQ01002 · Erratic Fuel Gauge

Opened Jan 26, 2001 · Closed Sep 30, 2002

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

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