IllustrationI HAVE A 2001 CHEVY MALIBU AND I HAVE HAD TO MANY HARD TIMES TRYING TO START IT DUE TO THE THEFT SYSTEM IN THE CAR. AND GM DON'T MAKE A RECALL FOR THIS PROBLEM. *JB
2001 Chevrolet Malibu
Owner reports · Recalls · Investigations
More warning signs than most Malibu years
Owner complaints for the 2001 Chevrolet Malibu are substantially higher than the model-year median of 310.5.
About this comparison →How this year compares
Owner complaints by model year
Compare all Malibu years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
430–25K
7125–50K
11850–75K
7675–100K
101100–150K
36150K+
445 reports with mileage · 276 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Electrical System. Review the 285 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Engine And Engine Cooling. Review the 149 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Exterior Lighting. Review the 108 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
36 crash reports1 fire reports22 injury reports
What owners actually said
721 reportsI HAVE TWICE REPLACED THE INTAKE MANIFOLD GASKETS ON MY 2001 CHEVROLET MALIBU. BOTH TIMES IT HAS STARTED AS A SLOW SEEP FROM THE END OF THE ENGINE ON THE DRIVERS SIDE. AT FIRST WE DIDN'T HAVE ANY PUDDLES, JUST A LOW FLUID INDICATOR ALARM. THEN WE HAD INTERMITTANT PUDDLES. THE LATEST OCCURENCE INCLUDED A CATASTROPHIC FAILURE …
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I HAVE TWICE REPLACED THE INTAKE MANIFOLD GASKETS ON MY 2001 CHEVROLET MALIBU. BOTH TIMES IT HAS STARTED AS A SLOW SEEP FROM THE END OF THE ENGINE ON THE DRIVERS SIDE. AT FIRST WE DIDN'T HAVE ANY PUDDLES, JUST A LOW FLUID INDICATOR ALARM. THEN WE HAD INTERMITTANT PUDDLES. THE LATEST OCCURENCE INCLUDED A CATASTROPHIC FAILURE WITH ABOUT AN HALF A GALLON OF FLUID INTO THE ENGINE, AND IT WAS 200 MILES FROM HOME. WE WERE FORTUNATE THAT WE WERE NOT DRIVING WHEN THE FAILURE WAS DISCOVERED, SO WE DIDN'T HAVE TO REPLACE THE ENGINE. THE FIRST REPAIR OCCURED IN JANUARY 2005 AT 101K MILES, THIS ONE IN AUGUST 07 WITH 144K MILES. THE FIRST REPAIR WAS DONE AT AN ASCE SHOP AND COST $700, THIS ONE WAS AT A DEALER AND COST $1200. I DESCRIBED THE INCIDENT TO ANOTHER MECHANIC, AND HIS FIRST QUESTION WAS, "GM CAR?" IT IS QUITE COMMON AND WELL KNOWN TO MECHANICS.
TL*THE CONTACT OWNS A 2001 CHEVROLET MALIBU. THE CONTACT STATED THAT THE HAZARD LIGHTS WORK INTERMITTENTLY. THE DEALER HAS NOT YET INSPECTED THE VEHICLE. THE VIN AND ENGINE SIZE WERE UNKNOWN. THE CURRENT AND FAILURE MILEAGES WERE 150,000.
CAR INITIALLY WOULDN'T START, WOULD ONLY TURN OVER. CAR WOULD DIE IN TRAFFIC AT HIGHWAY SPEEDS WITH NO WARNING REQUIRING TRYING TO COAST TO A SAFE PLACE OUT OF TRAFFIC IF POSSIBLE WITH A SEVERE POTENTIAL TO BE HIT FROM BEHIND EVEN WITH HAZARD LIGHTS ON. CAR TOWED TO CHEV DEALERSHIP. DEALERSHIP REPLACED INTAKE MANIFOLD GASKET. T…
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CAR INITIALLY WOULDN'T START, WOULD ONLY TURN OVER. CAR WOULD DIE IN TRAFFIC AT HIGHWAY SPEEDS WITH NO WARNING REQUIRING TRYING TO COAST TO A SAFE PLACE OUT OF TRAFFIC IF POSSIBLE WITH A SEVERE POTENTIAL TO BE HIT FROM BEHIND EVEN WITH HAZARD LIGHTS ON. CAR TOWED TO CHEV DEALERSHIP. DEALERSHIP REPLACED INTAKE MANIFOLD GASKET. TECH SAID GASKET WAS LEAKING CAUSING ENGINE TO HYDROLOCK. THIRD TIME DRIVING THE CAR SINCE REPAIR, CAR DIED IN TRAFFIC AGAIN ON FREEWAY. CAR IS SETTING AT DEALERSHIP AGAIN WAITING FOR TECHNICIAN TO DIAGNOSE SINCE OBVIOUSLY THE $1200 REPAIR JUST COMPLETED DIDN'T SOLVE THE PROBLEM. *TR
I OWN A 2001 CHEVY MALIBU AND OUT OF THE BLUE ONE DAY MY ENGINE JUST SHUT DOWN RIGHT ON THE INTERSTATE. I HAVE NOT YET HAD IT CHECKED DUE TO FINANCE PROBLEMS. NOT ONLY THAT I ALSO HAVE TO CHANGE MY WHEEL BEARINGS EVERY WEEK TO TWO WEEKS. I HAVE HAD THIS CHECKED AND THE GARAGE I TAKE IT TO FOR ALL MY REPAIRS CAN'T SEEM TO FIGURE …
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I OWN A 2001 CHEVY MALIBU AND OUT OF THE BLUE ONE DAY MY ENGINE JUST SHUT DOWN RIGHT ON THE INTERSTATE. I HAVE NOT YET HAD IT CHECKED DUE TO FINANCE PROBLEMS. NOT ONLY THAT I ALSO HAVE TO CHANGE MY WHEEL BEARINGS EVERY WEEK TO TWO WEEKS. I HAVE HAD THIS CHECKED AND THE GARAGE I TAKE IT TO FOR ALL MY REPAIRS CAN'T SEEM TO FIGURE IT OUT EITHER. PLEASE HELP THANK YOU, MRS.SPARKS *TR
CONSTANT PROBLEMS WITH THE PASSLOCK SYSTEM ON MY 2001 CHEVROLET MALIBU. PASSLOCK ENGAGES CONSTANTLY, CAUSING ME TO WAIT 10 MINUTES FOR RESET EVERY TIME THIS OCCURS. THIS IS A SAFETY ISSUE FOR MY WIFE AND DAUGHTER WHO MUST WAIT, IN SOMETIMES DARK AREAS OF TOWN FOR PASSLOCK TO RESET BEFORE THEY CAN START THE CAR AND GET SAFELY ON …
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CONSTANT PROBLEMS WITH THE PASSLOCK SYSTEM ON MY 2001 CHEVROLET MALIBU. PASSLOCK ENGAGES CONSTANTLY, CAUSING ME TO WAIT 10 MINUTES FOR RESET EVERY TIME THIS OCCURS. THIS IS A SAFETY ISSUE FOR MY WIFE AND DAUGHTER WHO MUST WAIT, IN SOMETIMES DARK AREAS OF TOWN FOR PASSLOCK TO RESET BEFORE THEY CAN START THE CAR AND GET SAFELY ON THEIR WAY. HAVE HAD IGNITION REPLACED ONCE BUT ISSUE HAS NOT CORRECTED. *TR
WAS DRIVING CAR JUST PULLED OFF FROM A RED LIGHT MAKING A LEFT TURN AND CAR STARTED TO PULL FORWARD THEN COULD NOT STEER MYSELF WENT OFF ROAD ALMOST INTO TREES THEN JERKED ITSELF LEFT PULLING BACK TO ROAD AND ONTO ONCOMING TRAFFIC THEN STOPPED WAS ABLE TO DRIVE HOME SLOWLY W/ HAZARDS ON. 2ND INCIDENT WAS DRIVING AND CAR STARTED …
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WAS DRIVING CAR JUST PULLED OFF FROM A RED LIGHT MAKING A LEFT TURN AND CAR STARTED TO PULL FORWARD THEN COULD NOT STEER MYSELF WENT OFF ROAD ALMOST INTO TREES THEN JERKED ITSELF LEFT PULLING BACK TO ROAD AND ONTO ONCOMING TRAFFIC THEN STOPPED WAS ABLE TO DRIVE HOME SLOWLY W/ HAZARDS ON. 2ND INCIDENT WAS DRIVING AND CAR STARTED TO PULL /JERK FORWARD FAST TRIED TO PUT ON BRAKES AND WAS VERY DIFFICULT TO BRING CAR TO A STOP ALMOST FELT LIKE WAS NOT GOING TO STOP W/ALL MY PRESSURE APPLYING TO BRAKES WAS STILL HARD TO STOP CAR. ALL 4 INCIDENTS WERE SIMILAR IN THAT CAR KIND OF TOOK OFF ON IT'S OWN AND WAS NOT CONTROLLABLE AS FAR AS STEERING OR BRAKING. THIS CAR IS IN LOCAL CHEVROLET DEALERSHIP FOR LAST FEW DAYS FOR THEM TO FIND/CORRECT THIS PROBLEM OUR DAUGHTER IS DRIVING THIS CAR AND IT'S NOT SAFE RIGHT NOW FOR HER TO DRIVE. THE DEALERSHIP CAN NOT FIND THE PROBLEM. FIRST THEY THOUGHT ANTI LOCK BRAKES HAD A GLITCH, OR THE TRANSMISSION,BUT CAR IS NOT DOING THIS WHEN THEY TAKE FOR SHORT DRIVES AND THEY CAN NOT PIN POINT THIS PROBLEM. ,BUT THERE IS MOST CERTAINLY A PROBLEM. I DO NOT WANT MY CHILD TO GET HURT OR WORSE DRIVING THIS VEHICLE B/C NO ONE CAN DETECT THE PROBLEM. ALSO CAR HAD A BURNING RUBBERY/LIKE A BELT SMELL BEFORE AT LEAST 2 OF THESE INCIDENTS. ALL BELTS CHECK OUT OK. NO PROBLEMS. I HAVE A RELATIVE THAT HAD A CHEV VAN THAT IN LAST YEAR OR SO CAR BASICALLY TOOK OFF ON IT'S OWN AT A SPEED OF 50MPH. COULD NOT STOP VEHICLE WAS PUTTING ALL WEIGHT PRESSURE ON BRAKE CAR FINALLY CAME TO A STOP. PROB WOUND UP BEING A COMPUTER CHIP IN TRANSMISSION TRIGGERED THE CRUISE CONTROL COMPUTER CHIP TRANSMISSION HAD TO BE CHANGED . PLEASE CHECK INTO THIS TO SEE IF RELATED TO OUR ISSUE. THANK YOU. *JB
LOWER INTAKE MANIFOLD REPLACEMENT. STARTED LOSING ANTIFREEZE - LEAK ON DRIVEWAY. MECHANIC TRACED THE LEAK WITH DYE TABLETS AND SEALANT TABLETS -- AFTER SEVERAL MONTHS I TOOK IT CHEV. DEALER AND THEY TESTED EVERYTHING AND REPLACED THE LOWER INTAKE MANIFOLD AND WAS TOLD THIS MODEL CAR HAD MANIFOLD PROBLEMS. IT COST ME $990. I …
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LOWER INTAKE MANIFOLD REPLACEMENT. STARTED LOSING ANTIFREEZE - LEAK ON DRIVEWAY. MECHANIC TRACED THE LEAK WITH DYE TABLETS AND SEALANT TABLETS -- AFTER SEVERAL MONTHS I TOOK IT CHEV. DEALER AND THEY TESTED EVERYTHING AND REPLACED THE LOWER INTAKE MANIFOLD AND WAS TOLD THIS MODEL CAR HAD MANIFOLD PROBLEMS. IT COST ME $990. I HAD THIS WORK DONE ABOUT A YEAR AGO AND THOUGHT MAYBE WITH THE OTHER MALIBU'S HAVING PROBLEMS THERE MIGHT BE A RECALL -- I'M WAITING. *JB
THE CAR MADE A HORRIBLE KNOCKING NOISE SHORTLY AFTER I BOUGHT IT BRAND NEW. 5 DIFFERENT DEALERS STATED THAT THE TEFLON FROM THE ROCKER ARMS IN THE ENGINE WORE OUT AND THATW AS WHAT WAS MAKING THE AWFUL NOISE. ITWAS COSMETIC, SO TO FIX IT WOULD COST A LOT OF MONEY. *AK ALSO, THE INTAKE MANIFOLD ON THE CAR HAS CRACKED CAU…
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THE CAR MADE A HORRIBLE KNOCKING NOISE SHORTLY AFTER I BOUGHT IT BRAND NEW. 5 DIFFERENT DEALERS STATED THAT THE TEFLON FROM THE ROCKER ARMS IN THE ENGINE WORE OUT AND THATW AS WHAT WAS MAKING THE AWFUL NOISE. ITWAS COSMETIC, SO TO FIX IT WOULD COST A LOT OF MONEY. *AK ALSO, THE INTAKE MANIFOLD ON THE CAR HAS CRACKED CAUSING THE ENGINE/RADIATOR TO LEAK ANIFREEZE OUT THE EXAUST. GM NEEDS TO RECALL THESE CARS BECAUSE OF ALL THE PROBLEMS. I CAN GO ON AND ON WITH MY CAR. I HAVE MAINTAINED IT EVERY 3,000 MILES METICOUSLY AND SHOULD NOT HAVE THIS PROBLEM WITH A CAR THAT ONLY HAS 60,000 MILES.
IN THE PAST 3 YEARS WE HAVE HAD TWO SETS OF FRONT CALIPERS LOCKE DON THE 2001 CHEVY MALIBU. BOTH OF THESE HAVE CAUSED REPLACEMENTS OF BOTH THE CALIPERS AND THE BRAKE PADS AND ROTORS. *AK
Official recalls
214V400000 · Electrical System:ignition
Jul 3, 2014
This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model year 2000-2005 Chevrolet Impala and Monte Carlo, 1997-2003 Chevrolet Malibu, 2004-2005 Malibu Classic, 1999-2004 Oldsmobile Alero, 1998-2002 Oldsmobile Intrigue, 1999-2005 Pontiac Grand Am and 2004-2008 Pontiac Grand Prix vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.
Consequence & remedy
Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.
Remedy: GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's number for this recall is 14350.
03V327000 · Exterior Lighting:hazard Flashing Warning Lights:switch
Aug 28, 2003
CERTAIN PASSENGER VEHICLES HAVE HAZARD WARNING SWITCHES THAT MAY EXPERIENCE SOLDER JOINT CRACKING CAUSED BY RAPID TEMPERATURE TRANSITIONS AND THE SOLDERING PROCESS. IF SOLDER JOINT CRACKING OCCURS AND RESULTS IN AN OPEN CIRCUIT, THE TURN SIGNALS/HAZARD LAMPS BECOME INTERMITTENT OR INOPERATIVE.
Consequence & remedy
Consequence: WHEN THE TURN SIGNALS ARE INOPERATIVE, THE DRIVER CANNOT USE THEM TO SIGNAL INTENT TO TURN THAT COULD RESULT IN A CRASH.
Remedy: DEALERS WILL REPLACE THE HAZARD WARNING SWITCH. OWNER NOTIFICATION BEGAN ON FEBRUARY 5, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438, PONTIAC AT 1-800-620-7668, OR OLDSMOBILE AT 1-800-630-6537.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
4EA02037 · Turn Signal Failures
Opened Dec 23, 2002 · Closed Sep 5, 2003
Status: closed (inferred from source dates) · Exterior Lighting:hazard Flashing Warning Lights; Exterior Lighting:hazard Flashing Warning Lights:switch; Exterior Lighting:turn Signal; Exterior Lighting:turn Signal:switch
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
Additional source detail variants (4)
Exterior Lighting:hazard Flashing Warning Lights
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
Exterior Lighting:hazard Flashing Warning Lights:switch
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
Exterior Lighting:turn Signal
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
Exterior Lighting:turn Signal:switch
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
EA02028 · Erratic Fuel Gauge
Opened Sep 30, 2002 · Closed Dec 30, 2003
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Other:storage:fuel Gauge System
ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
Additional source detail variants (2)
Fuel System, Gasoline
ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
Fuel System, Other:storage:fuel Gauge System
ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
PE02064 · Turn Signal Failure
Opened Aug 22, 2002 · Closed Dec 23, 2002
Status: closed (inferred from source dates) · Exterior Lighting:hazard Flashing Warning Lights; Exterior Lighting:hazard Flashing Warning Lights:switch; Exterior Lighting:turn Signal; Exterior Lighting:turn Signal:switch
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
Additional source detail variants (4)
Exterior Lighting:hazard Flashing Warning Lights
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
Exterior Lighting:hazard Flashing Warning Lights:switch
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
Exterior Lighting:turn Signal
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
Exterior Lighting:turn Signal:switch
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
SQ01002 · Erratic Fuel Gauge
Opened Jan 26, 2001 · Closed Sep 30, 2002
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
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