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2001 Chevrolet Malibu

Owner reports · Recalls · Investigations

More warning signs than most Malibu years

Owner complaints for the 2001 Chevrolet Malibu are substantially higher than the model-year median of 310.5.

About this comparison →

When problems were reported

Mileage at the reported incident

445 reports with mileage · 276 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 285 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Engine And Engine Cooling. Review the 149 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Exterior Lighting. Review the 108 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

36 crash reports1 fire reports22 injury reports

What owners actually said

721 reports
184,598 miles · May 9, 2018
Electrical SystemEngine

IN NOV 2017 MY 2001 MALIBU WAS STARTING TO OVER HEAT DO I REACHED THE THERMOSTAT I AM STILL HAVING ISSUES WITH THE CAR GETTING TO HOT I HAVE TO ALWAYS PUT MY HEATER ON DEFROST HOT AND ON AND THE FAN ON WHICH ONLY GOES UP TO NUMBER 3 AND THERE ARE HIGHER SETTINGS. I DON'T KNOW WHAT I'M GOING TO DO IF I HAVE TO REPLACE THE MANIFOL…

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IN NOV 2017 MY 2001 MALIBU WAS STARTING TO OVER HEAT DO I REACHED THE THERMOSTAT I AM STILL HAVING ISSUES WITH THE CAR GETTING TO HOT I HAVE TO ALWAYS PUT MY HEATER ON DEFROST HOT AND ON AND THE FAN ON WHICH ONLY GOES UP TO NUMBER 3 AND THERE ARE HIGHER SETTINGS. I DON'T KNOW WHAT I'M GOING TO DO IF I HAVE TO REPLACE THE MANIFOLD GASKET . AND I'VE BEEN DURING DEXCOOL COOLANT . IS THERE A RECALL YET? IF NOT WHY? I HAVE READ NUMEROUS COMPLAINTS ABOUT THIS .

NHTSA ODI #11092718

Mileage unknown · Apr 6, 2018
Steering

WHEN I HAD MY RIGHT INNER AND OUTER TIE RODS REPLACED I LEFT THE SHOP AND I HEARD A CLUNCKING WHEN I WOULD MAKE A TURN I TOOK IT BACK TO THE SHOP AND THEY SAID A SCREW HAD WORKED ITS WAY HALF WAY OUT AND THERE IS NO WAY TO GET IT IN OR OUT BECAUSE IT'S WEDGED UP AGAINST THE RACK AND PINION WITHOUT REPLACING THE RACK.AND WAS TOLD…

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WHEN I HAD MY RIGHT INNER AND OUTER TIE RODS REPLACED I LEFT THE SHOP AND I HEARD A CLUNCKING WHEN I WOULD MAKE A TURN I TOOK IT BACK TO THE SHOP AND THEY SAID A SCREW HAD WORKED ITS WAY HALF WAY OUT AND THERE IS NO WAY TO GET IT IN OR OUT BECAUSE IT'S WEDGED UP AGAINST THE RACK AND PINION WITHOUT REPLACING THE RACK.AND WAS TOLD (OFF THE RECORD) WOULD HAVE NO PROBLEM STILL DRIVING IT. I ASKED IF IT WAS SAFE AND WAS TOLD THAT WHEN THE SCREW BREAKS I WILL FEEL A JERK BUT WILL BE ABLE TO CONTROL THE CAR.SO I WAS ON THE HIGHWAY AND LOST MY STEERING ALMOST COMPLETELY .MANAGED TO GET IT OFF THE ROAD AND TOWED HOME. I HAD ANOTHER SHOP REPLACE MY POWER STEERING PUMP AND MY RACK AND PINION.I WAS TOLD THAT THE DECREPIT A HOLE IN THE RACK AND WAS JUST SITTING THERE AND MY RACK AND PINION BRACKET HAD BROKEN AND THE RACK WAS ALSO JUST SITTING THERE.AND I WAS LUCKY I WASN'T KILLED.

NHTSA ODI #11083717

130,450 miles · Feb 14, 2018
Electrical System

TL* THE CONTACT OWNS A 2001 CHEVROLET MALIBU. UPON ATTEMPTING TO START THE VEHICLE, IT FAILED TO START AND THE THEFT SYSTEM WARNING INDICATOR ILLUMINATED. THE CONTACT WAS ABLE TO SHIFT THE VEHICLE INTO NEUTRAL IN ORDER TO HAVE IT PUSHED HOME. THE VEHICLE WAS NOT TAKEN TO AN INDEPENDENT MECHANIC OR DEALER FOR DIAGNOSTIC TESTING O…

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TL* THE CONTACT OWNS A 2001 CHEVROLET MALIBU. UPON ATTEMPTING TO START THE VEHICLE, IT FAILED TO START AND THE THEFT SYSTEM WARNING INDICATOR ILLUMINATED. THE CONTACT WAS ABLE TO SHIFT THE VEHICLE INTO NEUTRAL IN ORDER TO HAVE IT PUSHED HOME. THE VEHICLE WAS NOT TAKEN TO AN INDEPENDENT MECHANIC OR DEALER FOR DIAGNOSTIC TESTING OR REPAIRS. THE CONTACT RESEARCHED THE FAILURE ONLINE AND FOUND MANY COMPLAINTS REGARDING THE FAULTY THEFT SYSTEM WITH THE CHEVROLET MALIBU. THE CONTACT STATED THAT THE FAILURE OCCURRED RANDOMLY. THE CONTACT READ ONLINE TO PLACE THE IGNITION IN THE RUN POSITION FOR TEN MINUTES BEFORE STARTING THE VEHICLE. THE MANUFACTURER WAS NOT NOTIFIED. THE FAILURE MILEAGE WAS APPROXIMATELY 130,450.

NHTSA ODI #11072867

205,000 miles · Jan 25, 2018
Electrical System

TL* THE CONTACT OWNS A 2001 CHEVROLET MALIBU. AFTER INSERTING THE KEY INTO THE IGNITION SWITCH, THE VEHICLE REMAINED IN THE THEFT MODE AND THE ENGINE COULD NOT BE STARTED. THE CONTACT ALSO INDICATED THAT THE KEY WOULD SOMETIMES BECOME STUCK INSIDE THE IGNITION SWITCH AND, ON SEVERAL OCCASIONS, THE HAZARD AND TURN SIGNAL LIGHTS W…

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TL* THE CONTACT OWNS A 2001 CHEVROLET MALIBU. AFTER INSERTING THE KEY INTO THE IGNITION SWITCH, THE VEHICLE REMAINED IN THE THEFT MODE AND THE ENGINE COULD NOT BE STARTED. THE CONTACT ALSO INDICATED THAT THE KEY WOULD SOMETIMES BECOME STUCK INSIDE THE IGNITION SWITCH AND, ON SEVERAL OCCASIONS, THE HAZARD AND TURN SIGNAL LIGHTS WOULD NOT OPERATE. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER AND LOCAL DEALER WERE NOT NOTIFIED OF THE FAILURES. THE FAILURE MILEAGE WAS 205,000.

NHTSA ODI #11064923

106,273 miles · Dec 19, 2017
Electrical System

2001 CHEVY MALIBU WON'T START IN AUGUST, 2013 CAR WOULD NOT START. IT WAS TRYING TO TURN OVER, BUT WOULD NOT. HAD TO HAVE IT TOWED IN TO DEALER. THEY FOUND PASSLOCK SENSOR NOT WORKING PROPERLY. THEY REPLACED CYLINDER KIT (INCLUDED PASSLOCK SENSOR) AND IGNITION SWITCH. PAID $800. IN OCT. 2, 2017, CAR WOULD NOT START IN PARK…

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2001 CHEVY MALIBU WON'T START IN AUGUST, 2013 CAR WOULD NOT START. IT WAS TRYING TO TURN OVER, BUT WOULD NOT. HAD TO HAVE IT TOWED IN TO DEALER. THEY FOUND PASSLOCK SENSOR NOT WORKING PROPERLY. THEY REPLACED CYLINDER KIT (INCLUDED PASSLOCK SENSOR) AND IGNITION SWITCH. PAID $800. IN OCT. 2, 2017, CAR WOULD NOT START IN PARKING LOT. SAME THING HAPPENED. AS BEFORE, BATTERY WAS NOT AN ISSUE. TOWED TO SAME DEALER. THEY SAID SECURITY SYSTEM GOT SET SOME HOW. THEY REPROGRAMMED THE SYSTEM. SAID IF IT HAPPENS AGAIN, MAY HAVE TO PUT IN NEW SYSTEM. PAID $125. DEC. 2, 2017 IT HAPPENED AGAIN. CAR WOULD NOT START IN GARAGE. THIS TIME, AFTER FINDING ON-LINE FROM MANY POSTS ABOUT THE SAME PROBLEM, FOUND A WAY TO GET THE CAR STARTED (10 MINUTE WAIT FOR THE 'ANTI-THEFT SYSTEM' LIGHT TO GO OUT. -THIS MAY HAVE BEEN THE SAME WAY THE DEALER STARTED THE CAR IN OCT.) THIS TIME DEALER SAID NEED PASSLOCK SENSOR REPLACED, AGAIN. THIS WOULD HAVE BEEN ANOTHER $500+. SINCE CAR WAS RUNNING, AND AFTER READING WHAT OTHERS SAY ABOUT ISSUE, DECLINED REPAIR AT THE TIME. HAVE SEEN HUNDREDS OF COMPLAINTS ON NUMEROUS BLOGS AND WEBSITES, INCLUDING NTSHA, ON JUST THIS SPECIFIC CAR AND SPECIFIC ISSUE (2001 MALIBU WON'T START). MANY OF THEM SAYING THE PASSLOCK SENSOR DOES NOT LAST VERY LONG (SOMETIMES FAILS IN 2-4 MONTHS). ALSO SAW SAME PROBLEM ON NUMEROUS OTHER YEARS OF MALIBU, AND OTHER GM CARS. WITH ALL OF THE PROBLEMS WITH THE SYSTEM, THERE SHOULD BE A RECALL OF AT LEAST THE PASSLOCK SENSOR. THIS IS A SAFETY ISSUE, WHETHER OR NOT THERE HAVE BEEN ANY INJURIES OR DEATHS. SOMEONE COULD BE FOLLOWED TO THEIR CAR AND/OR ATTACKED LATE AT NIGHT IN A PARKING LOT, OR ALONG A STREET, NOT ABLE TO DRIVE AWAY. IT COULD BE VERY SERIOUS. THIS ISSUE NEEDS TO BE FIXED. PLEASE ISSUE A RECALL.

NHTSA ODI #11055557

139,000 miles · Nov 27, 2017
Air BagsUnknown Or Other

I SAW A RECALL ON AIRBAG DEPLOYMENT AND A RECALL ON SOMETHING ABOUT THE KEY IN THE IGNITION CAUSING THE CARS ENGINE TO SHUT OFF. MY CAR HAS BEEN SHUTTING OFF AND SHORTING SHOWING THE BATTERY LIGHT AND THEM WHEN I TAP THE GAS PEDAL THR GAS GAGE IS A HALF TANK BUT IT GOES AS IF ITS OUT OF GAS AND THE RPMS ONLY GO UP WHEN I AM NOT …

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I SAW A RECALL ON AIRBAG DEPLOYMENT AND A RECALL ON SOMETHING ABOUT THE KEY IN THE IGNITION CAUSING THE CARS ENGINE TO SHUT OFF. MY CAR HAS BEEN SHUTTING OFF AND SHORTING SHOWING THE BATTERY LIGHT AND THEM WHEN I TAP THE GAS PEDAL THR GAS GAGE IS A HALF TANK BUT IT GOES AS IF ITS OUT OF GAS AND THE RPMS ONLY GO UP WHEN I AM NOT DRIVING OR IDLING AND MY ABS LIGHT FOR BRAKES KEEPS TURNING ON BUT NOW DOESNT TURN OFF AND THIS HAS JUST STARTED HAPPENING OH AND THR BATTERY LIGHT NOW HAS SHORTED THE STALK STEREO AND IT ONLY TURNS ON EVERY SO OFTEN.

NHTSA ODI #11048780

Mileage unknown · Aug 22, 2017
Electrical SystemEngineExterior Lighting

2ND CYLINDER IS MISFIRING AND SOMETHING SEEMS TO BE LEAKING ANTIFREEZE, CAUSING MY ENGINE TO OVERHEAT, WHICH I SEE IS A LARGE ISSUE IN CHEVY MALIBUS. MY TURN SIGNAL/HAZARDS ALSO DON'T WORK 85% OF THE TIME, WHICH IS A RECALL FOR MY MAKE, MODEL, AND YEAR (CHEVROLET, MALIBU, 2001) BUT NOT MY VIN NUMBER. ANOTHER ISSUE I SEE …

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2ND CYLINDER IS MISFIRING AND SOMETHING SEEMS TO BE LEAKING ANTIFREEZE, CAUSING MY ENGINE TO OVERHEAT, WHICH I SEE IS A LARGE ISSUE IN CHEVY MALIBUS. MY TURN SIGNAL/HAZARDS ALSO DON'T WORK 85% OF THE TIME, WHICH IS A RECALL FOR MY MAKE, MODEL, AND YEAR (CHEVROLET, MALIBU, 2001) BUT NOT MY VIN NUMBER. ANOTHER ISSUE I SEE IS MY LEFT HEADLIGHT SHINES OUT FROM THE SIDE, WHICH I ALSO SAW TO BE AN ISSUE IN SEVERAL OF THE SAME MODELS OF MY CAR. KEEP IN MIND I BOUGHT IT RECENTLY, USED, SO THE DATE I NOTICED THE ISSUES WAS FAIRLY RECENT.

NHTSA ODI #11019030

89,000 miles · Jun 21, 2017
Electrical System

TL* THE CONTACT OWNS A 2001 CHEVROLET MALIBU. WHILE STATIONARY, THE VEHICLE WOULD NOT START WHEN PROMPTED. THE CONTACT STATED THAT THE SECURITY WARNING INDICATOR ILLUMINATED. ON ONE OCCASION, THE VEHICLE STALLED WITHOUT WARNING. AN UNKNOWN DEALER IN SANDIS, CALIFORNIA WAS MADE AWARE OF THE FAILURE AND EXTENDED THE KEY RING WITH …

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TL* THE CONTACT OWNS A 2001 CHEVROLET MALIBU. WHILE STATIONARY, THE VEHICLE WOULD NOT START WHEN PROMPTED. THE CONTACT STATED THAT THE SECURITY WARNING INDICATOR ILLUMINATED. ON ONE OCCASION, THE VEHICLE STALLED WITHOUT WARNING. AN UNKNOWN DEALER IN SANDIS, CALIFORNIA WAS MADE AWARE OF THE FAILURE AND EXTENDED THE KEY RING WITH AN ADDITIONAL RING TO HAVE THE IGNITION KEY HANG SEPARATELY FROM THE OTHER KEYS. FURTHERMORE, THE SECURITY SYSTEM WAS REPROGRAMMED TO RECOGNIZE THE NEW KEY AFTER THE IGNITION WAS REPLACED ON ANOTHER OCCASION. THE MANUFACTURER WAS NOT MADE AWARE OF THE ISSUE. THE FAILURE MILEAGE WAS APPROXIMATELY 89,000.

NHTSA ODI #11000530

81,000 miles · May 23, 2017
Electrical SystemEngineSteeringCrash

I BACKED UP MY CAR, PUT IT IN DRIVE AND THE ANTI THEFT SYSTEM DISABLED THE MOTOR. I STARTED ROLLING BACKWARDS AND LOST MY PERSPECTIVE. I ROLLED BACKWARDS INTO A TELEPHONE POLE CAUSING A HUGE DENT ON MY REAR DRIVERS SIDE QUARTER PANEL. THANK GOD THE POLE WAS THERE OR I MIGHT NOT HAVE REALIZED WHAT WAS HAPPENING. BEHIND ME WAS A R…

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I BACKED UP MY CAR, PUT IT IN DRIVE AND THE ANTI THEFT SYSTEM DISABLED THE MOTOR. I STARTED ROLLING BACKWARDS AND LOST MY PERSPECTIVE. I ROLLED BACKWARDS INTO A TELEPHONE POLE CAUSING A HUGE DENT ON MY REAR DRIVERS SIDE QUARTER PANEL. THANK GOD THE POLE WAS THERE OR I MIGHT NOT HAVE REALIZED WHAT WAS HAPPENING. BEHIND ME WAS A ROUT IRON FENCE AND BEYOND THAT WAS A 20 FT DROP (DRIVEWAY HAS A RETAINER WALL THAT IT IS BUILT ON TOP OF. I HAD FILED ANOTHER COMPLAINT. THE CAR HAD DISABLED ITSELF ON A BRIDGE THAT HAS NO SLOW LANE TO STOP IN. I CAN TAKE PICTURES OF THE DAMAGE IN THE DAYLIGHT IF NEEDED

NHTSA ODI #10991318

81,000 miles · May 23, 2017
Electrical SystemEngineSteering

THE ANTI THEFT SYSTEM DISABLED THE CAR ON THE TAPPAN ZEE BRIDGE, WITH NO PLACE TO STOP AND 18 WHEELERS GOING BY ME AT 60+MPH. I HAD TO SHUT THE IGNITION OFF, TURN IT BACK ON AND WAIT 10 MINUTES FOR THE ANTI-THEFT TO DISABLE, SO I COULD TURN THE IGNITION OFF AND RESET THE ANTI-THEFT AND START THE CAR. TALKING ABOUT SCARED TO DEAT…

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THE ANTI THEFT SYSTEM DISABLED THE CAR ON THE TAPPAN ZEE BRIDGE, WITH NO PLACE TO STOP AND 18 WHEELERS GOING BY ME AT 60+MPH. I HAD TO SHUT THE IGNITION OFF, TURN IT BACK ON AND WAIT 10 MINUTES FOR THE ANTI-THEFT TO DISABLE, SO I COULD TURN THE IGNITION OFF AND RESET THE ANTI-THEFT AND START THE CAR. TALKING ABOUT SCARED TO DEATH. HAPPY I AM STILL ALIVE TO REPORT THIS. IT WAS IN MOTION 55MPH AND STOPPED RUNNING, ANTI THEFT STARTED TO BLINK

NHTSA ODI #10991314

Official recalls

2

14V400000 · Electrical System:ignition

Jul 3, 2014

This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model year 2000-2005 Chevrolet Impala and Monte Carlo, 1997-2003 Chevrolet Malibu, 2004-2005 Malibu Classic, 1999-2004 Oldsmobile Alero, 1998-2002 Oldsmobile Intrigue, 1999-2005 Pontiac Grand Am and 2004-2008 Pontiac Grand Prix vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.

Consequence & remedy

Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.

Remedy: GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's number for this recall is 14350.

03V327000 · Exterior Lighting:hazard Flashing Warning Lights:switch

Aug 28, 2003

CERTAIN PASSENGER VEHICLES HAVE HAZARD WARNING SWITCHES THAT MAY EXPERIENCE SOLDER JOINT CRACKING CAUSED BY RAPID TEMPERATURE TRANSITIONS AND THE SOLDERING PROCESS. IF SOLDER JOINT CRACKING OCCURS AND RESULTS IN AN OPEN CIRCUIT, THE TURN SIGNALS/HAZARD LAMPS BECOME INTERMITTENT OR INOPERATIVE.

Consequence & remedy

Consequence: WHEN THE TURN SIGNALS ARE INOPERATIVE, THE DRIVER CANNOT USE THEM TO SIGNAL INTENT TO TURN THAT COULD RESULT IN A CRASH.

Remedy: DEALERS WILL REPLACE THE HAZARD WARNING SWITCH. OWNER NOTIFICATION BEGAN ON FEBRUARY 5, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438, PONTIAC AT 1-800-620-7668, OR OLDSMOBILE AT 1-800-630-6537.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

4

EA02037 · Turn Signal Failures

Opened Dec 23, 2002 · Closed Sep 5, 2003

Status: closed (inferred from source dates) · Exterior Lighting:hazard Flashing Warning Lights; Exterior Lighting:hazard Flashing Warning Lights:switch; Exterior Lighting:turn Signal; Exterior Lighting:turn Signal:switch

BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.

Additional source detail variants (4)

Exterior Lighting:hazard Flashing Warning Lights

BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.

Exterior Lighting:hazard Flashing Warning Lights:switch

BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.

Exterior Lighting:turn Signal

BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.

Exterior Lighting:turn Signal:switch

BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.

EA02028 · Erratic Fuel Gauge

Opened Sep 30, 2002 · Closed Dec 30, 2003

Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Other:storage:fuel Gauge System

ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Additional source detail variants (2)

Fuel System, Gasoline

ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

Fuel System, Other:storage:fuel Gauge System

ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.

PE02064 · Turn Signal Failure

Opened Aug 22, 2002 · Closed Dec 23, 2002

Status: closed (inferred from source dates) · Exterior Lighting:hazard Flashing Warning Lights; Exterior Lighting:hazard Flashing Warning Lights:switch; Exterior Lighting:turn Signal; Exterior Lighting:turn Signal:switch

ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.

Additional source detail variants (4)

Exterior Lighting:hazard Flashing Warning Lights

ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.

Exterior Lighting:hazard Flashing Warning Lights:switch

ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.

Exterior Lighting:turn Signal

ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.

Exterior Lighting:turn Signal:switch

ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.

SQ01002 · Erratic Fuel Gauge

Opened Jan 26, 2001 · Closed Sep 30, 2002

Status: closed (inferred from source dates) · Vehicle Speed Control:linkages

There is no summary currently available