NHTSA owner reports · September 18, 2026 snapshot.
Fuel/propulsion System complaints
9 reportsClear category filter95,000 miles · Aug 27, 2019
Electrical SystemFuel/propulsion System
TL* THE CONTACT OWNS A 2001 CHEVROLET MALIBU. THE CONTACT STATED THAT THE VEHICLE'S PASS LOCK SYSTEM FAILED AND SHUT OFF THE FUEL PUMP. WHILE THE CONTACT WAS DRIVING 65 MPH, THE PASS LOCK SYSTEM WOULD SHUT OFF THE FUEL PUMP SYSTEM, WHICH CAUSED THE ENGINE TO SEIZE WITHOUT WARNING. THE CONTACT SPOKE WITH JAMES CHEVROLET OF JOHNST…
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TL* THE CONTACT OWNS A 2001 CHEVROLET MALIBU. THE CONTACT STATED THAT THE VEHICLE'S PASS LOCK SYSTEM FAILED AND SHUT OFF THE FUEL PUMP. WHILE THE CONTACT WAS DRIVING 65 MPH, THE PASS LOCK SYSTEM WOULD SHUT OFF THE FUEL PUMP SYSTEM, WHICH CAUSED THE ENGINE TO SEIZE WITHOUT WARNING. THE CONTACT SPOKE WITH JAMES CHEVROLET OF JOHNSTOWN (108 S COMRIE AVE, JOHNSTOWN, NY 12095, 518-762-5555) AND WAS INFORMED THAT THEY COULD REPLACE THE IGNITION SWITCH AND THE PASS LOCK SYSTEM. THE CONTACT WAS PROVIDED A COST ESTIMATE FOR THE REPAIRS. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND STATED THAT THE VEHICLE WAS NOT INCLUDED IN A RECALL. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 95,000.
NHTSA ODI #11246695
144,700 miles · Dec 7, 2018
Fuel/propulsion System
TAKATA INFLATORS, THE CAR THAT I OWN SMELLS LIKE GASOLINE EVERYDAY AND EACH TIME THAT THE CAR IS STARTED IN THE MORNING. WHEN I TURN ON THE HEAT OR AIR THE GAS SMELL IS EVEN STRONGER I AM AFRAID THAT THE CAR WILL ONE DAY EXPLODE EVEN WITHOUT ME SMOKING.
NHTSA ODI #11156807
210,000 miles · Jul 9, 2018
Fuel/propulsion System
THEFT DETERRENT SYSTEM (PASSLOCK) ACTIVATES SHUTTING OFF THE FLOW OF FUEL TO VEHICLE. CONSULTED YOUTUBE FOR HELP, HUNDREDS OF PEOPLE HAVE HAD HE SAME PROBLEM THAT THE DEALER FIXES WITH A NEW INGINITION MODULE.
NHTSA ODI #11110202
Mileage unknown · Dec 5, 2015
Fuel/propulsion System
TAKATA RECALL. WHEN STARTING THE 2001 CHEVROLET MALIBU SOMETIMES THE ANTITHEFT SYSTEM PREVENTS IT FROM STARTING AND YOU HAVE TO TURN THE THE KEY OFF AND ON A FEW TIMES TO GET IT TO START. ALSO WHILE DRIVING THE CAR WILL TURN ITSELF OFF. THE CAR HAS TURNED ITSELF OF WHILE CROSSING A FOUR LANE SEVERAL TIMES AND JUST GOING DOWN TH…
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TAKATA RECALL. WHEN STARTING THE 2001 CHEVROLET MALIBU SOMETIMES THE ANTITHEFT SYSTEM PREVENTS IT FROM STARTING AND YOU HAVE TO TURN THE THE KEY OFF AND ON A FEW TIMES TO GET IT TO START. ALSO WHILE DRIVING THE CAR WILL TURN ITSELF OFF. THE CAR HAS TURNED ITSELF OF WHILE CROSSING A FOUR LANE SEVERAL TIMES AND JUST GOING DOWN THE ROAD. ONCE IT IS COASTED OFF THE ROAD IF ITS PUT IN PARK AND RESTARTED IT USUALLY STARTS BACK UP.
NHTSA ODI #10808595
73,000 miles · Sep 23, 2015
Fuel/propulsion System
DEAR NHTSA REPRESENTATIVE, I WANT TO RAISE A CONCERN ABOUT GM'S PASSLOCK SYSTEM THAT TURNS OFF FUEL INJECTORS TO PREVENT CAR THEFT. MY 2001 CHEVY MALIBU'S ENGINE TURNED OFF IN THE MIDDLE OF THE ROAD WHILE DRIVING ON FRIDAY, SEPT 18TH. LUCKILY THERE WERE NO ACCIDENTS. I AM VERY SURE THE CAUSE IS THE PASSLOCK SYSTEM BECA…
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DEAR NHTSA REPRESENTATIVE, I WANT TO RAISE A CONCERN ABOUT GM'S PASSLOCK SYSTEM THAT TURNS OFF FUEL INJECTORS TO PREVENT CAR THEFT. MY 2001 CHEVY MALIBU'S ENGINE TURNED OFF IN THE MIDDLE OF THE ROAD WHILE DRIVING ON FRIDAY, SEPT 18TH. LUCKILY THERE WERE NO ACCIDENTS. I AM VERY SURE THE CAUSE IS THE PASSLOCK SYSTEM BECAUSE THE THEFT SYSTEM LIGHT CAME ON AND I HAD TO RESET THE PASSLOCK SYSTEM BY KEEPING THE KEY IN THE "ON" POSITION FOR 10 MINUTES. READING ONLINE AUTOMOTIVE BLOGS, IT APPEARS THAT MANY PEOPLE FACE THE SAME PROBLEM. PLEASE HOLD GM RESPONSIBLE FOR THIS VERY DANGEROUS FAULT IN THEIR VEHICLES. HELP REPAIR DAMAGES AND PREVENT NEW ACCIDENTS BY GRANTING A RECALL OR OTHERWISE FORCING GM TO COMPENSATE DRIVERS OF GM VEHICLES WITH THIS PASSLOCK ISSUE. BEST REGARDS, -ANDREW
NHTSA ODI #10767596
211,329 miles · Oct 2, 2014
EngineFuel/propulsion SystemVehicle Speed ControlCrashInjury
APPROACHED INTERSECTION IN TURNING LANE TO MAKE LEFT TURN. UPON MAKING SUCH TURN, VEHICLE DID NOT ACCELERATE AS FAST AS IT SHOULD. WAS TOLD SECOND DRIVER RAN RED LIGHT AND COLLIDED WITH MY VEHICLE IN A HEAD ON COLLISION. I WAS INFORMED THAT MY VEHICLE WAS STRUCK ON FRONT PASSENGER SIDE. I REMEMBER HEARING THE CRASH AND THE CAR S…
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APPROACHED INTERSECTION IN TURNING LANE TO MAKE LEFT TURN. UPON MAKING SUCH TURN, VEHICLE DID NOT ACCELERATE AS FAST AS IT SHOULD. WAS TOLD SECOND DRIVER RAN RED LIGHT AND COLLIDED WITH MY VEHICLE IN A HEAD ON COLLISION. I WAS INFORMED THAT MY VEHICLE WAS STRUCK ON FRONT PASSENGER SIDE. I REMEMBER HEARING THE CRASH AND THE CAR SPINNING OUT OF CONTROL. BOTH AIRBAGS DID DEPLOY, AS I WAS FLOATING OVER THE GEAR SHIFT. WAS TOLD AT THE SCENE LEFT LEG WAS BROKEN AT THE ANKLE PER PARAMEDIC. RIGHT LEG WAS CONFIRMED BROKEN AT THE ANKLE AT THE HOSPITAL. I WAS WEARING MY SEAT BELT, I HAD A BURN MARK THAT LASTED ALMOST SIX MONTHS. I SPENT 22 DAYS IN THE HOSPITAL, I STARTED AS ORTHO-TRAUMA, WENT TO SURGERY THE NEXT DAY TO REPAIR MY LEFT LEG WITH 1 PLATE AND 8 SCREWS. THREE DAYS LATER, I HAD COMPLICATIONS FROM MY INJURIES. I WENT TO PULMONARY ICU (PICU). TWO DAYS AFTER BEING STABILIZED, I WENT BACK TO SURGERY TO REPAIR MY RIGHT LEG WITH 2 PLATES AND 10 SCREWS. IT TOOK 10 MONTHS TO BE ABLE TO WALK AGAIN, WITH A CANE AND A LIMP... RIGHT LEG IS NOTICEABLY SHORTER THAN MY LEFT IT TOOK A YEAR TO HAVE FEELING TO THE TOP OF MY RIGHT FOOT AT MY BIG TOE. I HAVE LOST MY NURSING CAREER DUE TO NOT BEING ABLE TO DO MY JOB. WALKING AND STANDING, LIFTING, BENDING OR PUSHING A MEDICINE CART FOR LONG PERIODS OF TIME IS IMPOSSIBLE. I HAVE BEEN DECLARED DIS-ABLED. *TR
NHTSA ODI #10640873
68,000 miles · Sep 11, 2014
Electrical SystemEngineFuel/propulsion System
ANTI-THEFT SYSTEM PREVENTS CAR FROM STARTING. FALSELY DETECTS THAT IGNITION KEY IS NOT THE CORRECT KEY FOR THIS AUTOMOBILE, EVEN THOU THIS KEY HAS BEEN USED TO START THE CAR THOUSANDS OF TIMES. TO OVERCOME THE PROBLEM DRIVER MUST TURN OFF IGNITION, TURN KEY TO ON POSITION AND WAIT APPROXIMATELY 10 MINUTES FOR THE COMPUTER TO REG…
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ANTI-THEFT SYSTEM PREVENTS CAR FROM STARTING. FALSELY DETECTS THAT IGNITION KEY IS NOT THE CORRECT KEY FOR THIS AUTOMOBILE, EVEN THOU THIS KEY HAS BEEN USED TO START THE CAR THOUSANDS OF TIMES. TO OVERCOME THE PROBLEM DRIVER MUST TURN OFF IGNITION, TURN KEY TO ON POSITION AND WAIT APPROXIMATELY 10 MINUTES FOR THE COMPUTER TO REGISTER THE KEY AS BEING CORRECT, TURN THE IGNITION KEY TO OFF AND THEN TURN IT TO START TO GET THE CAR STARTED. THIS HAS HAPPENED TO US AT LEAST 100 TIMES DURING THE PAST 6 YEARS. GM SERVICE SAYS THE REMEDY IS TO REPLACE THE IGNITION SWITCH AT A COST OF $400.00. THIS PROBLEM HAS BEEN FREQUENTLY REPORTED BY HUNDREDS OF THOUSANDS OF GM 1998 THRU 2006 AUTOMOBILE OWNERS. I BELIEVE THIS IS AN ENGINEERING DEFECT AND SHOULD BE REPAIRED FOR FREE BY GM. THIS IS A SAFETY ISSUE WITH THESE CARS AND TRUCKS. *TR
NHTSA ODI #10632585
120,000 miles · Aug 20, 2013
Electrical SystemEngineFuel/propulsion System
I'VE HAD SEVERAL ISSUES NOW WITH THE THEFT SYSTEM ON MY 2001 MALIBU. IT HAPPENS ABOUT EVERY COUPLE DAYS TO WEEKS NOW & IS BECOMING A MAJOR PROBLEM WITH MY JOB & ALSO WHEN IT HAPPENS AT NIGHT WHEN I'M IN A DARK PARKING LOT, OUTS NOT THE BEST SITUATION TO BE IN. IM A SINGLE MOM & HAVE HAD PLENTY OF PROBLEMS WITH THIS CAR BUT THIS …
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I'VE HAD SEVERAL ISSUES NOW WITH THE THEFT SYSTEM ON MY 2001 MALIBU. IT HAPPENS ABOUT EVERY COUPLE DAYS TO WEEKS NOW & IS BECOMING A MAJOR PROBLEM WITH MY JOB & ALSO WHEN IT HAPPENS AT NIGHT WHEN I'M IN A DARK PARKING LOT, OUTS NOT THE BEST SITUATION TO BE IN. IM A SINGLE MOM & HAVE HAD PLENTY OF PROBLEMS WITH THIS CAR BUT THIS SEEMS TO BE THE WORST & CONSTANT ONE OF THEM ALL. IF GM KNEW THIS WOULD BE A PROBLEM THEN THEY SHOULD HAVE DONE THE RIGHT THING FOR THEIR CONSUMERS & TAKEN CARE OF THE DEFECT, WHICH IS NOT OUR FAULT YET WE THE CONSUMERS HAVE TO PAY & SUFFER FOR IT. *TR
NHTSA ODI #10536309
132,000 miles · Jul 25, 2012
Exterior LightingFuel/propulsion System
TL* THE CONTACT OWNS A 2001 CHEVROLET MALIBU. THE CONTACT STATED THAT SHE COULD BARELY SEE AT NIGHT WHILE DRIVING DUE TO POOR LIGHTING. THE CONTACT STATED THAT THE HEADLIGHTS ILLUMINATED VERY DIMLY. THE VEHICLE WAS NOT TAKEN TO HAVE THE FAILURE DIAGNOSED OR REPAIRED. THE CONTACT ALSO STATED THAT SHE SMELLED A FUEL ODOR UPON STAR…
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TL* THE CONTACT OWNS A 2001 CHEVROLET MALIBU. THE CONTACT STATED THAT SHE COULD BARELY SEE AT NIGHT WHILE DRIVING DUE TO POOR LIGHTING. THE CONTACT STATED THAT THE HEADLIGHTS ILLUMINATED VERY DIMLY. THE VEHICLE WAS NOT TAKEN TO HAVE THE FAILURE DIAGNOSED OR REPAIRED. THE CONTACT ALSO STATED THAT SHE SMELLED A FUEL ODOR UPON STARTING THE VEHICLE. THE SMELL BECAME MORE PRONOUNCED WHEN THE AIR CONDITIONER WAS TURNED ON. THE VEHICLE WAS TAKEN TO AN INDEPENDENT REPAIR SHOP, BUT THEY WERE UNABLE TO DIAGNOSE THE FAILURE. THE CONTACT ALSO NOTICED AN OCCASIONAL FUEL LEAK WHEN THE VEHICLE WAS PARKED. THE MANUFACTURER WAS NOTIFIED AND THE CONTACT WAS INFORMED THAT THE VEHICLE WAS NOT INCLUDED IN THE RECALLS ASSOCIATED WITH NHTSA CAMPAIGN ID NUMBERS 07E021000 (FUEL SYSTEM, OTHER:STORAGE:TANK ASSEMBLY:PRESSURE RELIEF DEVICES) OR 09E012000 (EXTERIOR LIGHTING). THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 132,000.
NHTSA ODI #10467639
Official recalls
2Jul 3, 2014
This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model year 2000-2005 Chevrolet Impala and Monte Carlo, 1997-2003 Chevrolet Malibu, 2004-2005 Malibu Classic, 1999-2004 Oldsmobile Alero, 1998-2002 Oldsmobile Intrigue, 1999-2005 Pontiac Grand Am and 2004-2008 Pontiac Grand Prix vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.
Consequence & remedy
Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.
Remedy: GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's number for this recall is 14350.
Aug 28, 2003
CERTAIN PASSENGER VEHICLES HAVE HAZARD WARNING SWITCHES THAT MAY EXPERIENCE SOLDER JOINT CRACKING CAUSED BY RAPID TEMPERATURE TRANSITIONS AND THE SOLDERING PROCESS. IF SOLDER JOINT CRACKING OCCURS AND RESULTS IN AN OPEN CIRCUIT, THE TURN SIGNALS/HAZARD LAMPS BECOME INTERMITTENT OR INOPERATIVE.
Consequence & remedy
Consequence: WHEN THE TURN SIGNALS ARE INOPERATIVE, THE DRIVER CANNOT USE THEM TO SIGNAL INTENT TO TURN THAT COULD RESULT IN A CRASH.
Remedy: DEALERS WILL REPLACE THE HAZARD WARNING SWITCH. OWNER NOTIFICATION BEGAN ON FEBRUARY 5, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438, PONTIAC AT 1-800-620-7668, OR OLDSMOBILE AT 1-800-630-6537.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
4EA02037 · Turn Signal Failures
Opened Dec 23, 2002 · Closed Sep 5, 2003
Status: closed (inferred from source dates) · Exterior Lighting:hazard Flashing Warning Lights; Exterior Lighting:hazard Flashing Warning Lights:switch; Exterior Lighting:turn Signal; Exterior Lighting:turn Signal:switch
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
Additional source detail variants (4)
Exterior Lighting:hazard Flashing Warning Lights
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
Exterior Lighting:hazard Flashing Warning Lights:switch
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
Exterior Lighting:turn Signal
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
Exterior Lighting:turn Signal:switch
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
EA02028 · Erratic Fuel Gauge
Opened Sep 30, 2002 · Closed Dec 30, 2003
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Other:storage:fuel Gauge System
ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
Additional source detail variants (2)
Fuel System, Gasoline
ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
Fuel System, Other:storage:fuel Gauge System
ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
PE02064 · Turn Signal Failure
Opened Aug 22, 2002 · Closed Dec 23, 2002
Status: closed (inferred from source dates) · Exterior Lighting:hazard Flashing Warning Lights; Exterior Lighting:hazard Flashing Warning Lights:switch; Exterior Lighting:turn Signal; Exterior Lighting:turn Signal:switch
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
Additional source detail variants (4)
Exterior Lighting:hazard Flashing Warning Lights
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
Exterior Lighting:hazard Flashing Warning Lights:switch
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
Exterior Lighting:turn Signal
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
Exterior Lighting:turn Signal:switch
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
SQ01002 · Erratic Fuel Gauge
Opened Jan 26, 2001 · Closed Sep 30, 2002
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
There is no summary currently available
Illustration