NHTSA owner reports · September 18, 2026 snapshot.
Electrical System complaints
285 reportsClear category filter45,000 miles · Feb 27, 2007
Electrical System
I HAVE A MALIBU 2001. FIRST I WASN'T ABLE TO START MY CAR. I WENT TO THE SHOP AND THEY CHANGED THE FUEL PUMP. I DIDN'T REALIZE THEN THAT PROBLEM WAS THE THEFT SYSTEM. SAME THING HAPPENED 20 DAYS AFTER I CHANGED FUEL PUMP. I WENT TO SAME STORE AND MECHANICS STARTED CAR WITHOUT ANY PROBLEMS. NOW TWICE A WEEK THEFT SYSTEM LIGHT T…
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I HAVE A MALIBU 2001. FIRST I WASN'T ABLE TO START MY CAR. I WENT TO THE SHOP AND THEY CHANGED THE FUEL PUMP. I DIDN'T REALIZE THEN THAT PROBLEM WAS THE THEFT SYSTEM. SAME THING HAPPENED 20 DAYS AFTER I CHANGED FUEL PUMP. I WENT TO SAME STORE AND MECHANICS STARTED CAR WITHOUT ANY PROBLEMS. NOW TWICE A WEEK THEFT SYSTEM LIGHT TURNS ON AND I CANT TO START CAR WITHOUT RESETTING IT. A FEW DAYS AGO THEFT LIGHT TURNED ON WHILE I WAS DRIVING A CAR AND TURNED ENGINE OFF. I HAVE ALMOST BEEN KILLED. AFTER I PULLED OVER CAR I WAS ABLE TO TURN IT ON AGAIN . *JB
NHTSA ODI #10183606
Mileage unknown · Feb 26, 2007
Electrical System
I WAS DRIVING DOWN THE ROAD ONE DAY IN MY CAR AND THE THEFT SYSTEM LIGHT STAYED ON THEN STARTED BLINKING FOR A COUPLE OF DAYS THEN ONE DAY THE CAR WOULDN'T START AND THE THEFT LIGHT JUST STAYED ON IN I TOOK IT TO A DEALER IN THEY SAID IT WAS A THEFT SYSTEM MALFUNCTION AND THAT MANY 2001 MALIBU'S HAVE THE SAME PROB…
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I WAS DRIVING DOWN THE ROAD ONE DAY IN MY CAR AND THE THEFT SYSTEM LIGHT STAYED ON THEN STARTED BLINKING FOR A COUPLE OF DAYS THEN ONE DAY THE CAR WOULDN'T START AND THE THEFT LIGHT JUST STAYED ON IN I TOOK IT TO A DEALER IN THEY SAID IT WAS A THEFT SYSTEM MALFUNCTION AND THAT MANY 2001 MALIBU'S HAVE THE SAME PROBLEM AND THAT IT WOULD COST $300.00 TO 400.00 TO BE FIXED. *JB
NHTSA ODI #10183577
104,889 miles · Feb 21, 2007
Electrical System
2001 CHEVY MALIBU DIED WHILE DRIVING. ENGINE DIDN'T SPUTTER OR ANYTHING, THE ELECTRICAL SYSTEM JUST SWITCHED THE CAR OFF CAUSING A LOSS OF POWER STEERING WHILE DRIVING. CAR WAS FAIRLY COLD AS IT HAD ONLY BEEN RUNNING FOR A FEW MINUTES. SPECIFICALLY IT DIED IN THE MIDDLE OF AN INTERSECTION DURING ACCELERATION AFTER A STOP. *NM
NHTSA ODI #10183202
104,474 miles · Feb 18, 2007
Electrical System
2001 CHEVY MALIBU WON'T START OR WHEN STARTED WILL SWITCH OFF FOR NO APPARENT REASON. HAVE HAD THE VEHICLE IN THE SHOP NUMEROUS OCCASIONS AND HAVE HAD MANY REPAIRS (E.G. NEW IGNITION SWITCH) THAT WERE SUPPOSED TO FIX THE PROBLEM BUT HAVE NOT. TO THIS POINT THE CAR HAS REFUSED TO START ON THREE OCCASIONS BECAUSE OF A PROBLEM WI…
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2001 CHEVY MALIBU WON'T START OR WHEN STARTED WILL SWITCH OFF FOR NO APPARENT REASON. HAVE HAD THE VEHICLE IN THE SHOP NUMEROUS OCCASIONS AND HAVE HAD MANY REPAIRS (E.G. NEW IGNITION SWITCH) THAT WERE SUPPOSED TO FIX THE PROBLEM BUT HAVE NOT. TO THIS POINT THE CAR HAS REFUSED TO START ON THREE OCCASIONS BECAUSE OF A PROBLEM WITH THE COMPUTER'S THEFT SYSTEM AND HAS DIED WHILE DRIVING ON DOZENS OF OCCASIONS FOR UNKNOWN REASONS. FORTUNATELY, EVERY TIME THE VEHICLE HAS DIED, THE DRIVER WAS ABLE TO AVOID ACCIDENT. UNFORTUNATELY, WE MAY NOT BE SO LUCKY IN THE FUTURE. ALTHOUGH THE CHEVY DEALERSHIP HAS INDICATED THAT THEY'RE UNFAMILIAR WITH MY COMPLAINTS, THE PEOPLE WHO TOWED MY CAR THIS LAST TIME INDICATED THAT ALMOST EVERY CHEVY THEY TOW IS FOR THE SAME REASON. *NM
NHTSA ODI #10182900
61,512 miles · Feb 12, 2007
Electrical SystemEquipment
TL* - THE CONTACT OWNS 2001 CHEVROLET MALIBU. LESS THAN ONE MONTH AFTER PURCHASING THE VEHICLE THE IGNITION/STARTER FAILED. THE CONTACT PAID A REPAIR SHOP TO FIX THE IGNITION, AND THE FAILURE RECURRED. THE TOWING MECHANIC STATED THAT WHEN THE LIGHTS BLINK ALLOWING THE VEHICLE TO SIT FOR 20 MINUTES, IT WILL RESTART. THE MEC…
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TL* - THE CONTACT OWNS 2001 CHEVROLET MALIBU. LESS THAN ONE MONTH AFTER PURCHASING THE VEHICLE THE IGNITION/STARTER FAILED. THE CONTACT PAID A REPAIR SHOP TO FIX THE IGNITION, AND THE FAILURE RECURRED. THE TOWING MECHANIC STATED THAT WHEN THE LIGHTS BLINK ALLOWING THE VEHICLE TO SIT FOR 20 MINUTES, IT WILL RESTART. THE MECHANIC STATED THAT THE STARTER SENSOR FAILED. THE CONTACT WAS ADVISED THAT THERE WAS A RECALL RELATED TO THE FAILURE, AND THE DRIVER REQUESTED REIMBURSEMENT. AFTER THE IGNITION REPAIR THE CONTACT EXPERIENCED PROBLEMS THE AIR CONDITIONING PROBLEMS. THE MECHANIC REPAIRED THE AIR CONDITIONING AND STATED A FEW DAYS LATER THAT THERE HAD BEEN A COMPRESSOR DEFECT, A POSSIBLE LEAK WHICH CAUSED AIR CONDITIONER FAILURE. THE CONTACT HAD BEEN DISPUTING THE LEMON LAW, REIMBURSEMENT, AND THE FAILURES FOR QUITE SOMETIMES. THE MANUFACTURER REFUSED TO ASSIST HER. THE CURRENT AND FAILURE MILEAGE WERE 61,512.*AK THE CONTACT HAS PROVIDED THE REPAIR ORDER, THE BUYER'S GUIDE INFORMATION AT TIME OF PURCHASE AND A LIST OF MAJOR DEFECTS THAT MAY OCCUR IN USED CARS. UPDATE 5/3/07*TR
NHTSA ODI #10182389
121,000 miles · Feb 5, 2007
Electrical System
THE CAR WILL NOT START NO WARNING SIGNS. *JB
NHTSA ODI #10181559
29,990 miles · Jan 23, 2007
Electrical System
TL* - THE CONTACT STATED THAT THE ANTI THEFT SYSTEM ENGAGESDFOR NO APPARENT REASON. THE CONTACT STATED SHE HAS TAKEN THE VEHICLE TO DEALE R 4 TIMES FOR THIS FAILURE. THE DEALER HAS REPROGRAMMED THE CRANKSHAFT, RESET SENSORS AND REPROGRAMMED THE PASS LOCK SYSTETHE CHECK ENGINE LIGHT CAME ON INTERMITTENTLY AND ALSO THE ANTI-THE…
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TL* - THE CONTACT STATED THAT THE ANTI THEFT SYSTEM ENGAGESDFOR NO APPARENT REASON. THE CONTACT STATED SHE HAS TAKEN THE VEHICLE TO DEALE R 4 TIMES FOR THIS FAILURE. THE DEALER HAS REPROGRAMMED THE CRANKSHAFT, RESET SENSORS AND REPROGRAMMED THE PASS LOCK SYSTETHE CHECK ENGINE LIGHT CAME ON INTERMITTENTLY AND ALSO THE ANTI-THEFT LIGHT WILL FLASH AS AN INDICATION THAT THE ANTI-LOCK SYSTEMWAS NOT GOING TO ENGAGE. THE CONTACT STATED THIS HAS HAPPENED QUITE FREQUENTLY IN THE LAST TWO WEEKS. THE CONTACT STATED SOMEONE HAS TOLD HER HOW TO BYPASS THE FAILURE, BUT SHE FELT THIS WAS A SAFETY PROBLEM. *AK
NHTSA ODI #10179490
Mileage unknown · Dec 27, 2006
Electrical SystemLatches/locks/linkages
THE HORN WILL BEEP ON ITS OWN, USUALLY WHEN CAR IS FIRST STARTED OR TURNED OFF, BUT WILL ALSO BEEP (BY ITSELF) WHILE DRIVING. ALSO THE AUTOMATIC POWER DOOR LOCK SWITCH ON THE DRIVER SIDE DOOR, WHICH IS SUPPOSED TO LOCK ALL DOORS WHEN DEPRESSED WHEN I AM LEAVING THE VEHICLE DOESN'T WORK PROPERLY. BOTH OF THESE PROBLEMS HAVE BEE…
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THE HORN WILL BEEP ON ITS OWN, USUALLY WHEN CAR IS FIRST STARTED OR TURNED OFF, BUT WILL ALSO BEEP (BY ITSELF) WHILE DRIVING. ALSO THE AUTOMATIC POWER DOOR LOCK SWITCH ON THE DRIVER SIDE DOOR, WHICH IS SUPPOSED TO LOCK ALL DOORS WHEN DEPRESSED WHEN I AM LEAVING THE VEHICLE DOESN'T WORK PROPERLY. BOTH OF THESE PROBLEMS HAVE BEEN "FIXED" SEVERAL TIMES OVER THE LAST 12 - 18 MONTHS BY THE DEALER, BUT THEY KEEP RECURRING. ANOTHER PROBLEM, WHICH THE DEALER HAD "FIXED" A COUPLE OF TIMES IS THAT I WOULD GO OUT TO START THE CAR, IT JUST WOULDN'T START. THE DEALER CLAIMED IT HAD SOMETHING TO DO WITH THE ANTI-THEFT SYSTEM/IGNITION LOCK CYLINDER IN THAT IF YOU TRY THREE DIFFERENT KEYS OR MAKE THREE ATTEMPTS TO START THE CAR, THEN THE ANTI-THEFT SYSTEM WOULD LOCK THE CAR OUT. TWO TIMES OVER THE LAST 12-18 I'VE GONE OUT TO THE CAR, PUT MY CAR KEY IN THE IGNITION (ONCE EACH TIME) AND THE CAR WOULD NOT START, WOULD NOT EVEN TURN OVER. I'M WAITING FOR IT TO HAPPEN IT AGAIN, BECAUSE ONCE THE HORN AND LOCKS START MALFUNCTIONING, THE ANTI-THEFT SYSTEM USUALLY STARTS MALFUNCTIONING. *JB
NHTSA ODI #10177111
Mileage unknown · Oct 23, 2006
Electrical SystemEngine And Engine CoolingPower Train
5 MOS AFTER PURCHASING CAR, THE TRANSMISSION HAD TO BE REPLACED. A FEW MONTHS LATER THE ENGINE WOULD SHUT OFF WHILE DRIVING ON THE ROAD. THE FOLLOWING PARTS HAVE BEEN REPLACED: IGNITION MODULE, SPARK PLUGS, FAN BELT, WATER PUMP, KNOCK SENSOR, CAMSHAFT POSITION SENSOR, CRANKSHAFT SENSOR, IGNITION SWITCH. *NM
NHTSA ODI #10171608
Mileage unknown · Oct 6, 2006
Electrical SystemExterior Lighting
MY TURN SIGNALS WORK WHEN THEY WANT. I CALL CHEVROLET AND I WAS TOLD THIS PART HAD BEEN CHANGED JULY OF 2001. THIS WAS A RECALLED PART AND I'M NOT SURE IF THE ONE PUT IN IN JULY 2001 WAS A NEW PART OR STILL ONE THAT WAS ON RECALL. BUT I WAS TOLD BY CHEVROLET THAT THEY WOULD NOT PAY TO FIX IT. *NM
NHTSA ODI #10170069
Official recalls
2Jul 3, 2014
This defect can affect the safe operation of the airbag system. Until this recall is performed, customers should remove all items from their key rings, leaving only the ignition key. The key fob (if applicable), should also be removed from the key ring. General Motors LLC (GM) notified the agency on July 3, 2014, that they are recalling 5,877,718 model year 2000-2005 Chevrolet Impala and Monte Carlo, 1997-2003 Chevrolet Malibu, 2004-2005 Malibu Classic, 1999-2004 Oldsmobile Alero, 1998-2002 Oldsmobile Intrigue, 1999-2005 Pontiac Grand Am and 2004-2008 Pontiac Grand Prix vehicles. In these models, the weight on the key ring and/or road conditions or some other jarring event may cause the ignition switch to move out of the run position, turning off the engine.
Consequence & remedy
Consequence: If the key is not in the run position, the air bags may not deploy if the vehicle is involved in a crash, increasing the risk of injury.
Remedy: GM will notify owners, and dealers will install two key rings and an insert in the key slot or a cover over the key head on all ignition keys, free of charge. The recall began on September 9, 2014. GM's number for this recall is 14350.
Aug 28, 2003
CERTAIN PASSENGER VEHICLES HAVE HAZARD WARNING SWITCHES THAT MAY EXPERIENCE SOLDER JOINT CRACKING CAUSED BY RAPID TEMPERATURE TRANSITIONS AND THE SOLDERING PROCESS. IF SOLDER JOINT CRACKING OCCURS AND RESULTS IN AN OPEN CIRCUIT, THE TURN SIGNALS/HAZARD LAMPS BECOME INTERMITTENT OR INOPERATIVE.
Consequence & remedy
Consequence: WHEN THE TURN SIGNALS ARE INOPERATIVE, THE DRIVER CANNOT USE THEM TO SIGNAL INTENT TO TURN THAT COULD RESULT IN A CRASH.
Remedy: DEALERS WILL REPLACE THE HAZARD WARNING SWITCH. OWNER NOTIFICATION BEGAN ON FEBRUARY 5, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438, PONTIAC AT 1-800-620-7668, OR OLDSMOBILE AT 1-800-630-6537.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
4EA02037 · Turn Signal Failures
Opened Dec 23, 2002 · Closed Sep 5, 2003
Status: closed (inferred from source dates) · Exterior Lighting:hazard Flashing Warning Lights; Exterior Lighting:hazard Flashing Warning Lights:switch; Exterior Lighting:turn Signal; Exterior Lighting:turn Signal:switch
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
Additional source detail variants (4)
Exterior Lighting:hazard Flashing Warning Lights
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
Exterior Lighting:hazard Flashing Warning Lights:switch
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
Exterior Lighting:turn Signal
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
Exterior Lighting:turn Signal:switch
BY LETTER DATED AUGUST 27, 2003, GM NOTIFIED THE AGENCY THAT IT IS CONDUCTING A VOLUNTARY SAFETY RECALL (NHTSA RECALL NO. 03V327) INVOLVING CERTAIN MODEL YEAR (MY) 2000-2001 CHEVROLET MALIBU, OLDSMOBILE ALERO, AND PONTIAC GRAND AM.GM'S RECALL COVERS 670,740 VEHICLES MANUFACTURED BEGINNING FEBRUARY 1, 2000 THROUGH MAY 1, 2001 (ALERO AND GRAND AM) AND FEBRUARY 1, 2000 THROUGH MAY 31, 2001 (MALIBU).GM REPORTS THAT TURN SIGNAL FAILURE IS DUE TO SOLDER JOINT CRACKING IN THE HAZARD SWITCH, AND HAS IDENTIFIED RAPID TEMPERATURE TRANSITIONS OF THE HAZARD SWITCH AND THE SOLDERING PROCESS AS THE CAUSE OF CRACKING.ELECTRICAL CURRENT TO THE TURN SIGNALS FLOWS THROUGH THE HAZARD SWITCH AND AN OPEN CIRCUIT IN THE HAZARD SWITCH WILL CAUSE THE EXTERIOR TURN/HAZARD LAMPS TO BECOME INTERMITTENT OR INOPERATIVE.GM WILL REPLACE THE HAZARD SWITCH ON ALL INVOLVED VEHICLES.BASED ON GM'S SAFETY RECALL ACTION, THIS INVESTIGATION IS CLOSED.
EA02028 · Erratic Fuel Gauge
Opened Sep 30, 2002 · Closed Dec 30, 2003
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Other:storage:fuel Gauge System
ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
Additional source detail variants (2)
Fuel System, Gasoline
ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
Fuel System, Other:storage:fuel Gauge System
ODI OPENED EA 02-028 TO REVIEW COMPLAINTS OF CONSUMERS REPORTING THAT THEIR FUEL GAUGE WAS INCORRECTLY DISPLAYING THE AMOUNT OF FUEL IN THE GAS TANK.THE FUEL GAUGE RECEIVES AN ELECTRICAL SIGNAL FROM A FUEL TANK SENDING SENSOR CIRCUIT CARD.A FLOAT ARM IN THE TANK MOVES ELECTRICAL CONTACTS THAT RUB AGAINST THE CARD AS THE LEVEL OF FUEL RISES AND FALLS.DISRUPTION OF THE ELECTRICAL SIGNAL (SUCH AS CAUSED BY CORROSION OF THE CIRCUIT CARD) WILL CAUSE INCORRECT READINGS TO REGISTER ON THE FUEL GAUGE.GM REPORTED IN THEIR RESPONSE TO ODI DATED JANUARY 13, 2003 THAT THE PRIMARY CAUSE OF ERRATIC FUEL GAUGE OPERATION IS EXCESS ELEMENTAL SULFUR IN FUEL.GM REPORTED THAT ABNORMAL LEVELS OF SULFUR SPORADICALLY OCCURRED IN CERTAIN PARTS OF CANADA AND THE U.S. RESULTING IN REPORTS OF FUEL GAUGE MALFUNCTION.GM MODIFIED THE SENDING SENSOR FOR VEHICLES BUILT AFTER OCTOBER 2000.IT MADE A SECOND SENSOR MODIFICATION FOR VEHICLES BUILT AFTER JANUARY 2003.GM ALSO ISSUED A CUSTOMER SATISFACTION CAMPAIGN (GM NUMBER 00101) IN DECEMBER 2000 FOR U.S. CUSTOMERS IN THE STATE OF MAINE AND ISSUED SEVERAL SERVICE BULLETINS INFORMING DEALERS OF THE AVAILABILITY OF SENSORS WITH IMPROVED CORROSION RESISTANCE.THE COMPLAINT TREND INDICATES THAT COMPLAINTS PEAKED IN LATE 2000 TO EARLY 2001.WARRANTY CLAIMS DECLINED SINCE PEAKING IN APRIL 2002.BASED ON THE NUMBER OF COMPLAINTS AND THE INDICATION OF A DECLINING TREND, FURTHER USE OF AGENCY RESOURCES DOES NOT APPEAR TO BE WARRANTED.THE CLOSING OF THIS INVESTIGATION DOES NOT CONSTITUTE A FINDING BY NHTSA THAT NO SAFETY-RELATED DEFECT EXISTS.THE AGENCY RESERVES THE RIGHT TO TAKE FURTHER ACTION IF WARRANTED BY THE CIRCUMSTANCES.
PE02064 · Turn Signal Failure
Opened Aug 22, 2002 · Closed Dec 23, 2002
Status: closed (inferred from source dates) · Exterior Lighting:hazard Flashing Warning Lights; Exterior Lighting:hazard Flashing Warning Lights:switch; Exterior Lighting:turn Signal; Exterior Lighting:turn Signal:switch
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
Additional source detail variants (4)
Exterior Lighting:hazard Flashing Warning Lights
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
Exterior Lighting:hazard Flashing Warning Lights:switch
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
Exterior Lighting:turn Signal
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
Exterior Lighting:turn Signal:switch
ODI OPENED THE INVESTIGATION BASED ON 9 COMPLAINTS OF TURN SIGNALS OPERATING SPORADICALLY ON THE 2000-2001 CHEVROLET MALIBU.THE TURN SIGNALS QUIT WORKING WITHOUT WARNING AND MAY OCCUR WHILE THE VEHICLE IS IN MOTION OR STANDING STILL.GM IDENTIFIED THE HAZARD SWITCH AS THE ROOT CAUSE OF THIS PROBLEM.ELECTRICAL CURRENT TO THE TURN SIGNAL PASSES THROUGH THE HAZARD SWITCH.FAILURE OF THE HAZARD SWITCHRESULTS IN LOSS OF TURN SIGNALS AND HAZARD LIGHTS.GM REPORTS 318, 184 AND 201 CONSUMER COMPLAINTS FOR THE MALIBU, ALERO AND GRAND AM RESPECTIVELY.GM ALSO REPORTS THE FOLLOWING MODELS HAVE THE SAME DESIGN TURN SIGNAL/HAZARD SWITCH AS THE CHEVROLET MALIBU: CHEVROLET CORVETTE, MONTE CARLO, AND IMPALA; OLDSMOBILE INTRIGUE AND ALERO; AND THE PONTIAC GRAND AM.THE COMPLAINT AND WARRANTY DATA SHOW THE HIGHEST OCCURANCE OF THE PROBLEM IN THE MY 2000-2001 MALIBU, ALERO, AND GRAND AM.
SQ01002 · Erratic Fuel Gauge
Opened Jan 26, 2001 · Closed Sep 30, 2002
Status: closed (inferred from source dates) · Vehicle Speed Control:linkages
There is no summary currently available
Illustration