I OWN A 2007 KODIAK PICKUP CONVERSION WITH HYDRAULIC BRAKES. AFTER A HEAVY RAIN, I NOTICED WATER COMING FROM THE AREA OF THE BRAKE ACTUATOR ROD AT THE FIREWALL. NO FAILURE HAS ENSUED, BUT I WAS UNABLE TO DETERMINE IF THIS WAS A PRIMARY BRAKE PROBLEM OR A PROBLEM WITH THE WINDSHIELD SEAL. EVENTUALLY THE CORROSION OR MOISTURE …
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I OWN A 2007 KODIAK PICKUP CONVERSION WITH HYDRAULIC BRAKES. AFTER A HEAVY RAIN, I NOTICED WATER COMING FROM THE AREA OF THE BRAKE ACTUATOR ROD AT THE FIREWALL. NO FAILURE HAS ENSUED, BUT I WAS UNABLE TO DETERMINE IF THIS WAS A PRIMARY BRAKE PROBLEM OR A PROBLEM WITH THE WINDSHIELD SEAL. EVENTUALLY THE CORROSION OR MOISTURE IN THE PASSENGER FOOT WELL WILL CREATE A SAFETY PROBLEM. *TR
NHTSA ODI #10217566
1 miles · Feb 10, 2008
Exterior LightingStructure
I TOOK DELIVERY OF A NEW C4500 KODIAK 169" WHEELBASE WITH 0.7 MILES AT MONROE TRUCK EQUIPMENTS FLINT LOCATION. IT WAS DUSK. UPON ENTERING THE HIGHWAY, I NOTICED THAT THE HEADLIGHTS WERE AIMED ONLY ABOUT 13 FEET IN FRONT OF THE CAB AND THAT THE LIGHTING WAS VERY DIM. I STOPPED AT THE FIRST REST-AREA TO FIND THAT THE DRIVERS HE…
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I TOOK DELIVERY OF A NEW C4500 KODIAK 169" WHEELBASE WITH 0.7 MILES AT MONROE TRUCK EQUIPMENTS FLINT LOCATION. IT WAS DUSK. UPON ENTERING THE HIGHWAY, I NOTICED THAT THE HEADLIGHTS WERE AIMED ONLY ABOUT 13 FEET IN FRONT OF THE CAB AND THAT THE LIGHTING WAS VERY DIM. I STOPPED AT THE FIRST REST-AREA TO FIND THAT THE DRIVERS HEADLIGHT (SEALED BEAM) WAS NOT FUNCTIONAL. I WAS FORCED TO COMPLETE MY JOURNEY WITH THE HIGHBEAMS ON. THE VEHICLE WAS BRAND NEW. UPON REPLACING THE HEADLIGHT AT MY FIRST OPPORTUNITY, I NOTICED THAT THE AIMING MECHANISM, SPRINGS, WERE ALL SEVERELY CORRODED. THE VEHICLE IS NOW HEADED TO THE DEALER TO HAVE THE AIMING OF THE LIGHTS RECTIFIED. IT WAS VERY DANGEROUS DRIVING THIS VEHICLE IN THE NIGHT WITH THIS TYPE OF MANUFACTURER DEFECT. IT SHOULD BE NOTED THAT MONROE TRUCK EQUIPMENT ALTERED THE SUSPENSION OF THE VEHICLE AND SHOULD HAVE INCLUDED THE HEADLIGHT INSPECTION/AIMING IN THEIR PRE-DELIVERY CHECKLIST. *TR
NHTSA ODI #10217564
1 miles · Feb 10, 2008
Structure
I TOOK DELIVERY OF A NEW C4500 KODIAK CREW CAB WITH 0.7 MILES. I FIRST NOTICED A LOUD WIND-HOWL COMING FROM THE RIGHT REAR PASSENGER DOOR. I WAS DISAPPOINTED THAT THE VEHICLE HAD SUCH LOUD INTERIOR NOISE AT HIGHWAY SPEED. IT WASN'T UNTIL I ENCOUNTERING HEAVY FREEZING RAIN, THAT I REALIZED THAT THIS MOISTURE WAS ACCUMULATING I…
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I TOOK DELIVERY OF A NEW C4500 KODIAK CREW CAB WITH 0.7 MILES. I FIRST NOTICED A LOUD WIND-HOWL COMING FROM THE RIGHT REAR PASSENGER DOOR. I WAS DISAPPOINTED THAT THE VEHICLE HAD SUCH LOUD INTERIOR NOISE AT HIGHWAY SPEED. IT WASN'T UNTIL I ENCOUNTERING HEAVY FREEZING RAIN, THAT I REALIZED THAT THIS MOISTURE WAS ACCUMULATING IN THE DOOR JAMB OF THE AFOREMENTIONED DOOR, FREEZING, AND MAKING IT IMPOSSIBLE TO OPEN THE DOOR. UPON FURTHER INSPECTION, THE DOOR WAS ASSEMBLED AT GM INCORRECTLY AND THE LEADING EDGE OF THE DOOR WAS 3/8" OUT OF ALIGNMENT WITH THE BODY, SO MUCH SO THAT IT WASN'T EVEN TOUCHING THE DOOR'S LEADING EDGE WEATHER STRIP. THIS ALLOWED ALL PRECIPITATION AND WIND TO ENTER THE DOOR JAM FREELY AND INTERFERE WITH THE FUNCTION OF THE DOOR. THE CONTRALATERAL DOOR WAS ASSEMBLED CORRECTLY FOR COMPARISON. *TR
GM IS RECALLING 1,880 MODEL YEAR 2007 CHEVROLET KODIAK AND T-SERIES, GMC TOPKICK AND T-SERIES, AND ISUZU F-SERIES AND H-SERIES PASSENGER VEHICLES EQUIPPED WITH 7.8L DIESEL ENGINE. THE AIR COMPRESSOR IN SOME OF THESE VEHICLES MAY NOT BUILD ENOUGH AIR PRESSURE TO SUPPORT THE AIR BRAKE SYSTEM. IF THIS CONDITION WERE TO OCCUR WHILE THE VEHICLES WAS STATIONARY (BRAKES APPLIED), THE AIR BRAKES WOULD REMAIN APPLIED AND PREVENT THE VEHICLE FROM MOVING.
Consequence & remedy
Consequence: IF THE DRIVER IGNORES THESE WARNINGS AND CONTINUES TO DRIVE THE VEHICLE, AND IF THERE WAS A CONTINUED LOSS OF PRESSURE, THE REAR SPRING PARKING BRAKES WOULD AUTOMATICALLY APPLY, PREVENTING THE TRUCK FROM BEING DRIVEN.
Remedy: DEALERS WILL INSPECT THE AIR COMPRESSOR FOR ITS ABILITY TO BUILD AIR PRESSURE, AND EITHER MODIFY THE AIR COMPRESSOR BY ELIMINATION OF THE SUPPRESSION VALVE OR REPLACE THE AIR COMPRESSOR ASSEMBLY FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING AUGUST 2009. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438, GMC AT 1-866-996-9463, ISUZU AT 1-800-255-6727 OR AT WWW.GMOWNERCENTER.COM.
ON CERTAIN MEDIUM DUTY TRUCKS EQUIPPED WITH ZF MODEL 8018 STEERING GEARS, THE STEERING GEAR MAY HAVE BEEN PRODUCED INCORRECTLY. A STEERING GEAR WITH THIS CONDITION MAY PRODUCE THE FEELING OF HITTING A CURB AND A CRACKING OR PINGING SOUND WHEN THE STEERING WHEEL IS TURNED.
Consequence & remedy
Consequence: THE STEERING WHEEL POSITION MAY BE OFF-CENTER AND INCREASED EFFORT MAY BE REQUIRED WHEN TURNING, INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL INSPECT FOR CERTAIN DATE CODES AND VERIFY THE MILEAGE ON STEERING GEARS AND REPLACE GEARS AS NECESSARY. THE RECALL BEGAN ON OCTOBER 25, 2007. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438; GMC AT 1-866-996-9463; OR ISUZU AT 1-800-255-6727.
ON CERTAIN STRAIGHT TOWING OR NON-TOWING TRUCKS EQUIPPED WITH BENDIX AIR BRAKES, THE AIR BRAKE PARK CONTROL VALVE MAY DEVELOP EITHER AN INTERNAL AIR LEAK OR AN AIR RESTRICTION. THE PARK BRAKE MAY NOT RELEASE OR MAY RELEASE ONLY PARTIALLY.
Consequence & remedy
Consequence: IF THE VEHICLE IS ON AN UNEVEN SURFACE, THE PARK BRAKE MAY NOT HOLD THE VEHICLE AND COULD RESULT IN UNINTENDED VEHICLE MOVEMENT AND A VEHICLE CRASH. THIS CONDITION DOES NOT AFFECT NORMAL SERVICE BRAKING.
Remedy: DEALERS WILL INSPECT AND REPLACE THE EXTERNAL CHECK VALVE ON THE AIR BRAKE PARK CONTROL VALVE IF THE INSPECTION DETERMINES THE EXTERNAL CHECK VALVE IS DAMAGED, THE AIR BRAKE PARK CONTROL VALVE WILL BE REPLACED AND MAY REQUIRE THE REPLACEMENT OF AN INTERNAL CHECK VALVE IN THE AIR BRAKE PARK CONTROL VALVE. REMEDY WILL BE FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 22, 2007. OWNERS MAY CONTACT GM AT 1-800-862-4389 OR ISUZU AT 1-800-255-6727.
ON CERTAIN MEDIUM DUTY CONVENTIONAL AND TILT CAB TRUCKS EQUIPPED WITH 7.8L DIESEL ENGINES AND AIR BRAKES, THE AIR COMPRESSOR MAY NOT BUILD ENOUGH AIR PRESSURE TO SUPPORT THE AIR BRAKE SYSTEM.
Consequence & remedy
Consequence: IF THIS CONDITION WERE TO OCCUR WHILE THE VEHICLE WAS STATIONARY (BRAKES APPLIED) THE AIR BRAKES WOULD REMAIN APPLIED AND PREVENT THE VEHICLE FROM MOVING. IF THIS CONDITION WERE TO OCCUR WHILE THE VEHICLE WAS IN MOTION, THE DUAL SYSTEM AIR PRESSURE GAUGES WOULD REGISTER THE DROP IN PRESSURE. IF THE PRESSURE CONTINUED TO DROP, THE LOW AIR PRESSURE WARNING BUZZER AND WARNING LAMP WOULD ACTIVATE AS DESIGNED, WARNING THE DRIVER TO MOVE THE VEHICLE TO A SAFETY LOCATION. IF THE DRIVER IGNORES THESE WARNINGS AND CONTINUES TO DRIVE THE VEHICLE, AND IF THERE WAS A CONTINUED LOSS OF PRESSURE, THE REAR SPRING PARKING BRAKES WOULD AUTOMATICALLY APPLY, PREVENTING THE TRUCK FROM BEING DRIVEN.
Remedy: DEALERS WILL REPLACE THE AIR COMPRESSOR HEAD. THE RECALL BEGAN ON MAY 23, 2007. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438, GMC AT 1-866-996-9463, OR ISUZU AT 1-800-255-6727.
ON CERTAIN TRUCKS, THE REAR DRIVE AXLE HOUSING WAS MANUFACTURED WITH STEEL BELOW THE SPECIFIED THICKNESS AND, AS A RESULT, IT COULD DEVELOP A CRACK.
Consequence & remedy
Consequence: IF A CRACK DEVELOPS AND IS NOT DETECTED AND REPAIRED, THE OUTBOARD END OF THE HOUSING COULD EVENTUALLY SEPARATE, ALLOWING THE HUB, AXLE SHAFT, OR WHEEL AND BRAKE ASSEMBLY TO SEPARATE FROM THE VEHICLE INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL INSPECT AND REPLACE THE AXLE FREE OF CHARGE. THE RECALL BEGAN ON APRIL 12, 2007. OWNERS MAY CONTACT CHEVROLET AT 1-800-630-2438 OR GMC AT 1-866-996-9463.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
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2007 Chevrolet Kodiak Problems, Complaints & Recalls | Skip That Year
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