Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
50–25K
625–50K
1050–75K
275–100K
2100–150K
1150K+
26 reports with mileage · 58 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
Service Brakes, Hydraulic. Review the 17 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Tires. Review the 13 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Seats. Review the 10 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
2 crash reports1 fire reports1 injury reports
What owners actually said
84 reports
Mileage unknown · Sep 22, 2004
Engine And Engine Cooling
WE PURCHASED A CHEVROLET EXPRESS VAN BRAND NEW IN AUGUST 2000, AND FROM DAY ONE WE HAVE HAD PROBLEMS WITH IT. THE FIRST THING TO GO WRONG WITH IT WAS THE MIRRORS WOULD SHAKE WHEN THE VAN WOULD GO UP ON THE HIGHWAY DOING 55 MPH. WE BROUGHT IT BACK TO THE DEALER WHO FIXET THE PROBLEM, BUT TO THIS DAY IT STILL EXISTS. THE NEXT THIN…
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WE PURCHASED A CHEVROLET EXPRESS VAN BRAND NEW IN AUGUST 2000, AND FROM DAY ONE WE HAVE HAD PROBLEMS WITH IT. THE FIRST THING TO GO WRONG WITH IT WAS THE MIRRORS WOULD SHAKE WHEN THE VAN WOULD GO UP ON THE HIGHWAY DOING 55 MPH. WE BROUGHT IT BACK TO THE DEALER WHO FIXET THE PROBLEM, BUT TO THIS DAY IT STILL EXISTS. THE NEXT THING IS THE PASSANGER SIDE REAR DOOR WILL SQUEAK AND GET STUCK WHEN YOU TRY TO OPEN/CLOSE IT. THE NEXT THING TO GO WRONG WITH IT IS THE TIRES. THE TREADS WORE OFF AND THE STEEL BELTS STARTED TO SHOW THROUGH, ALSO WE HAVE BROUGHT THE VAN TO HAVE NEW TIRES PUT ON AND THE MECHANIC COULD NOT GET THE BACK LUGS OFF OF THE VAN . THE NEXT THING TO GO WRONG IS THE DRIVERS SIDE WINDOW SWITCH LET GO IN SEPTEMBER OF LAST YEAR IN THE DOWN POSITION. WE HAD TO REPLACE THIS PART WHICH COST US OVER $100 DOLLARS. THIS NEW PART IS NOW STARTING TO LET GO ON US TOO. THE NEXT THING TO LET GO NOW IS THE WATER PUMP. WE BROUGHT IT TO A MECHANIC WHO SAID THAT IF WE WANTED US TO HEVE HIM FIX IT THAT IT WOULD COST US $380 (PART AND LABOR) THIS IS MONEY THAT I DO NOT HAVE. THIS IS A VAN THAT WAS BOUGHT OUT OF MY SONS TRUST FUND, HE HAS CEREBRAL PALSY.*AK
NHTSA ODI #10093045
73,800 miles · Sep 13, 2004
Latches/locks/linkages
2000 CHEVROLET, EXPRESS CONVERSION VAN SIDE CARGO DOOR HINGE OF THE REAR DOOR RUSTED, CAUSING THE DOOR TO FALL OFF THE VEHICLE. THE SECONDARY DOOR IS RARELY USED AND BECAME DIFFICULT TO OPEN AND CLOSE WHEN USED. OIL WAS USED ON SEVERAL OCCASIONS TO LOOSEN THE STICKY HINGE. THE HINGE DESIGN DOES NOT MEET FMVSS STANDARD 206 REQUIR…
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2000 CHEVROLET, EXPRESS CONVERSION VAN SIDE CARGO DOOR HINGE OF THE REAR DOOR RUSTED, CAUSING THE DOOR TO FALL OFF THE VEHICLE. THE SECONDARY DOOR IS RARELY USED AND BECAME DIFFICULT TO OPEN AND CLOSE WHEN USED. OIL WAS USED ON SEVERAL OCCASIONS TO LOOSEN THE STICKY HINGE. THE HINGE DESIGN DOES NOT MEET FMVSS STANDARD 206 REQUIREMENTS FOR DOOR RETENTION COMPONENTS.*AK
NHTSA ODI #10090935
Mileage unknown · Sep 13, 2004
Air Bags
AIR BAG LIGHT IS ON ON DASHBOARD. CHEVROLET HAD INSTALLED THE AIRBAG SENSOR ON THE FLOOR UNDER THE DRIVERS SEAT IN A WORK VEHICLE CHEVY 3500 EXPRESS. ANY MOISTURE CAUSES THE SENSOR TO CORRODE REQUIRING REPLACEMENT. I HAVE COMMUNICATED WITH NUMEROUS OTHER OWNERS WHO HAVE HAD TO PAY CHEVY $1,000 TO MOVE THE SENSOR UNDER THE DASH. …
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AIR BAG LIGHT IS ON ON DASHBOARD. CHEVROLET HAD INSTALLED THE AIRBAG SENSOR ON THE FLOOR UNDER THE DRIVERS SEAT IN A WORK VEHICLE CHEVY 3500 EXPRESS. ANY MOISTURE CAUSES THE SENSOR TO CORRODE REQUIRING REPLACEMENT. I HAVE COMMUNICATED WITH NUMEROUS OTHER OWNERS WHO HAVE HAD TO PAY CHEVY $1,000 TO MOVE THE SENSOR UNDER THE DASH. WHY WOULD YOU PLACE A SENSITIVE PART ON THE FLOOR IN A VEHICLE WHERE MOISTURE CAN EASILY INTRUDE. THIS IS DANGEROUS AND COULD CAUSE AIR BAG MALFUNCTIONS. *AK
NHTSA ODI #10090900
Mileage unknown · Aug 9, 2004
Tires
FIRESTONE STEELTEX A/T TIRES(3) - FAILURES. ON 3 SEPARATE OCCASIONS, STEELTEX A/T TIRES MANUFACTRED BY BRIDGESTONE FIRESTONE AND FITTED AS ORIGINAL EQUIPMENT ON MY CHEVROLET TRUCK FAILED. EACH TIRE FAILED UNDER NORMAL DRIVING CONDITIONS. I CONSIDER THE TIRES TO BE FAULTY AND VERY UNSAFE BECAUSE 3 OF THE 4 TIRES FAILED ON MY V…
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FIRESTONE STEELTEX A/T TIRES(3) - FAILURES. ON 3 SEPARATE OCCASIONS, STEELTEX A/T TIRES MANUFACTRED BY BRIDGESTONE FIRESTONE AND FITTED AS ORIGINAL EQUIPMENT ON MY CHEVROLET TRUCK FAILED. EACH TIRE FAILED UNDER NORMAL DRIVING CONDITIONS. I CONSIDER THE TIRES TO BE FAULTY AND VERY UNSAFE BECAUSE 3 OF THE 4 TIRES FAILED ON MY VEHICLE WITHIN A MATTER OF A FEW MONTHS OF EACH OTHER. QUITE SERIOUS DAMAGE RESULTED IN EACH INCIDENT. THE TIRES 3 HAVE BEEN RETURNED TO FIRESTONE, AS REQUESTED, AND HAVE BEEN EXAMINED BY LISONI & LISONI, NTSA OFFICIALS AND THE FIRESTONE REPRESENTATIVES.*AK I WOULD LIKE NHTSA TO RECALL ALL STEELTEX TIRES TO ENSURE THEY ARE COMPLETELY REMOVED FROM THE MARKET. SOMEONE IS GOING TO GET KILLED! THANK YOU. GRAHAM ROSS - MISTER COOL ICE CREAM PO BOX 221, COPPELL, TEXAS 75019 (972) 489-9879 E-MAIL: COACHROSS1@AOL.COM PS: I CAN'T PUT ALL 3 INCIDENT DATES BELOW SO I HAVE PUT AUGUST 1 2002, SO I CAN GET TO NEXT PAGE.
NHTSA ODI #10086503
Mileage unknown · Jun 23, 2004
Structure
VEHICLE'S DOOR HINGE IS BROKEN AND INOPERABLE. *MR THE CONSUMER HAD TAKEN THE VEHICLE TO TWO DIFFERENT CHEVROLET DEALERS WHILE THE VEHICLE WAS UNDER IT'S ORIGINAL WARRANTY. THE SIDE DOOR HINGE WAS BROKEN AND NOT OPERABLE. (G 1500) *SC
NHTSA ODI #10079921
55,000 miles · Apr 23, 2004
Fuel System, Other
GAS GAUGE IS DEFECTIVE, IT MAY INDICATE A FULL TANK WHEN ACTUALLY GAS TANK IS HALF FULL. *AK
NHTSA ODI #10071508
60,000 miles · Apr 23, 2004
Fuel System, Other
GAS GAUGE IS DEFECTIVE. IT MAY INDICATE A FULL TANK, BUT ACTUALLY IT IS LESS. *AK
NHTSA ODI #10071506
Mileage unknown · Apr 22, 2004
Air Bags
WHILE DRIVING 15 MPH, BOTH FRONTAL AIR BAGS WENT OFF INADVERTENTLY. CONSUMER WAS ABLE TO DRIVE THE VEHICLE TO THE DEALER FOR INSPECTION, AND MECHANIC WAS NOT ABLE TO DETERMINE THE CAUSE OF THE PROBLEM. CONSUMER INFORMED THE MECHANIC THAT THIS PROBLEM OCCURRED TWICE. *AK
NHTSA ODI #10071247
100,000 miles · Apr 1, 2004
Electrical SystemPower TrainStructure
WHILE DRIVING AND OR PARKING, IT WAS DIFFICULT FOR THE CONSUMER TO ROLL THE WINDOWS UP OR DOWN ON THE DRIVER'S SIDE. *AK THE PART WAS REPLACED THREE TIMES. THE WINDOW WOULD ONLY MOVE ABOUT 1/4 AN INCH EVERY MINUTE OR SO INTERMITTENTLY. IT WAS DIFFICULT TO OPEN ROLL DOWN THE WINDOW WHEN GOING TROUGH THE TOLL BOOTH. WHEN THE…
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WHILE DRIVING AND OR PARKING, IT WAS DIFFICULT FOR THE CONSUMER TO ROLL THE WINDOWS UP OR DOWN ON THE DRIVER'S SIDE. *AK THE PART WAS REPLACED THREE TIMES. THE WINDOW WOULD ONLY MOVE ABOUT 1/4 AN INCH EVERY MINUTE OR SO INTERMITTENTLY. IT WAS DIFFICULT TO OPEN ROLL DOWN THE WINDOW WHEN GOING TROUGH THE TOLL BOOTH. WHEN THE WINDOW WAS ROLLED DOWN, IT WOULD TAKE ABOUT 5-8 MINUTES TO GET IT BACK UP. GM SUGGESTED THAT THIS WAS NORMAL. OTHER PROBLEMS WERE: THE RIGHT CARGO DOOR PANELS RUBBED TOGETHER AND MADE NOISE, THE SEAT BELT LIGHT DID NOT COME ON AT TIMES, THERE WAS A "WHIRRING" NOISE WHEN THE VEHICLE WAS DRIVEN AT 35 MPH, THE BAR ON THE DRIVER'S SIDE DOOR DID NOT HAVE ENOUGH SPACE FOR THE CONSUMER'S HAND TO USE IT, THE DOOR LOCKS WOULD CLICK WHEN THE VEHICLE WAS IN MOTION, THE MIRROR SWITCH WOULD WORK WITH THE KEY IN THE OFF POSITION, THE LEFT FRONT WINDOW WOULD STICK AT TIMES, THERE WAS A CLUNK SOUND WHEN THE VEHICLE WAS PLACED IN REVERSE AT TIMES, THE RIGHT REAR LIGHT WAS SOMETIMES NOT BRIGHT ENOUGH, AND THE SPRING ON THE GAS PEDAL BROKE. *SC *JB
NHTSA ODI #10059764
20,000 miles · Mar 3, 2004
Service Brakes, Hydraulic
BRAKES KEEP WEARING OUT ON THIS VEHICLE. 4 BRAKE JOBS AND IT ONLY HAS 55,000 MILES AND WE BABY THIS VAN.*AK
VEHICLE DESCRIPTION: PASSENGER VANS EQUIPPED WITH A BRAKE WARNING INDICATOR. SOME OF THESE VEHICLES HAVE A POWER STEERING COOLER HOSE THAT CAN SEPARATE FROM THE POWER BRAKE BOOSTER FLUID FLOW SWITCH ASSEMBLY.
Consequence & remedy
Consequence: IF THIS OCCURS, POWER STEERING FLUID COULD FLOW ONTO HOT ENGINE PARTS AND AN ENGINE COMPARTMENT FIRE COULD OCCUR.
Remedy: DEALERS WILL INSPECT FOR THREE SCREW CLAMPS TO THE POWER STEERING HOSE JOINTS. IF THE CLAMPS ARE NOT THE SCREW TYPE, DEALERS WILL REPLACE THE CLAMPS.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1
EA04012 · Hydraulic Pump Failres
Opened Apr 30, 2004 · Closed Feb 28, 2005
Status: closed (inferred from source dates) · Service Brakes, Hydraulic:power Assist; Steering:hydraulic Power Assist System
GM IS CONDUCTING A RECALL ON ALL SUBJECT VEHICLES BUILD BETWEEN MAY 1999 AND OCTOBER 14, 1999.SIGNIFICANT CHANGES WERE INCORPORATED INTO PRODUCTION IN EARLY OCTOBER 1999, AND VEHICLES BUILT AFTER THAT DATE HAVE LOWER WARRANTY FAILURE RATES.THE COMPLAINT AND WARRANTY DATA APPEAR TO SUPPORT THE EFFECTIVENESS OF THESE CHANGES. GM MADE ADDITIONAL CHANGES IN NOVEMBER 1999, FEBRUARY 2000, MAY 2001, AND FEBRUARY 2004.ODI WILL CONTINUE TO MONITOR THIS PROBLEM AND WILL TAKE FURTHER ACTION, IF WARRANTED, IN THE FUTURE.FOR FURTHER TECHNICAL DETAILS SEE THE ATTACHED ENGINEERING ANALYSIS REPORT.
Additional source detail variants (2)
Service Brakes, Hydraulic:power Assist
GM IS CONDUCTING A RECALL ON ALL SUBJECT VEHICLES BUILD BETWEEN MAY 1999 AND OCTOBER 14, 1999.SIGNIFICANT CHANGES WERE INCORPORATED INTO PRODUCTION IN EARLY OCTOBER 1999, AND VEHICLES BUILT AFTER THAT DATE HAVE LOWER WARRANTY FAILURE RATES.THE COMPLAINT AND WARRANTY DATA APPEAR TO SUPPORT THE EFFECTIVENESS OF THESE CHANGES. GM MADE ADDITIONAL CHANGES IN NOVEMBER 1999, FEBRUARY 2000, MAY 2001, AND FEBRUARY 2004.ODI WILL CONTINUE TO MONITOR THIS PROBLEM AND WILL TAKE FURTHER ACTION, IF WARRANTED, IN THE FUTURE.FOR FURTHER TECHNICAL DETAILS SEE THE ATTACHED ENGINEERING ANALYSIS REPORT.
Steering:hydraulic Power Assist System
GM IS CONDUCTING A RECALL ON ALL SUBJECT VEHICLES BUILD BETWEEN MAY 1999 AND OCTOBER 14, 1999.SIGNIFICANT CHANGES WERE INCORPORATED INTO PRODUCTION IN EARLY OCTOBER 1999, AND VEHICLES BUILT AFTER THAT DATE HAVE LOWER WARRANTY FAILURE RATES.THE COMPLAINT AND WARRANTY DATA APPEAR TO SUPPORT THE EFFECTIVENESS OF THESE CHANGES. GM MADE ADDITIONAL CHANGES IN NOVEMBER 1999, FEBRUARY 2000, MAY 2001, AND FEBRUARY 2004.ODI WILL CONTINUE TO MONITOR THIS PROBLEM AND WILL TAKE FURTHER ACTION, IF WARRANTED, IN THE FUTURE.FOR FURTHER TECHNICAL DETAILS SEE THE ATTACHED ENGINEERING ANALYSIS REPORT.
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