Fuel pump / Fuel tank Cracks due to bad plastic use by GM
2009 Chevrolet Corvette
Owner reports · Recalls · Investigations
More warning signs than most Corvette years
Owner complaints for the 2009 Chevrolet Corvette are substantially higher than the model-year median of 29.
About this comparison →How this year compares
Owner complaints by model year
Compare all Corvette years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
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When problems were reported
Mileage at the reported incident
118 reports with mileage · 33 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Fuel/propulsion System. Review the 80 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Engine. Review the 24 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Air Bags. Review the 15 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
Fuel/propulsion System complaints
80 reportsGasoline smell when sitting in in closed garage!
when you fill the fuel tank over half full if you park in garage by morning the garage smells of gas fumes. Also can smell while driving. car only has 39,968 miles, and no accidents. worried that this could catch fire!
Leaking fuel from faulty gas tank/fuel pump
Gas is leaking/spraying from a defective high pressure fitting on top of left side fuel tank fuel pump. My garage was full of gas fumes and a strong odor was seeping into my home. Car had to be removed from garage for fear of explosion. This is a known and very common problem with C6 Corvette fuel pumps. GM will only fix if less…
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Gas is leaking/spraying from a defective high pressure fitting on top of left side fuel tank fuel pump. My garage was full of gas fumes and a strong odor was seeping into my home. Car had to be removed from garage for fear of explosion. This is a known and very common problem with C6 Corvette fuel pumps. GM will only fix if less than 10 years old and less than 120,000 miles. Dealer first said my car would be covered and not to worry, but after disassembling and confirming this common issue, they then tell me I'm not covered and must pay out of pocket. My car is in pieces and they are waiting for a back ordered pump. My car has 45000 miles but is more than 10 years old so I must now pay $2,700. to correct a potentially deadly and well documented fuel system defect. Why is there no recall for this extremely hazardous defect?
A strong fuel odor persists around the driver's side fuel tank/fuel filler neck. This odor is stronger when the tank exceeds 5/8ths full. A Special Coverage Adjustment was issued by Chevrolet, ref #N150682, GWM #2015682 in January 2017 which extended the factory warranty to 10 years or 120,000 miles. I purchased this vehicle in …
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A strong fuel odor persists around the driver's side fuel tank/fuel filler neck. This odor is stronger when the tank exceeds 5/8ths full. A Special Coverage Adjustment was issued by Chevrolet, ref #N150682, GWM #2015682 in January 2017 which extended the factory warranty to 10 years or 120,000 miles. I purchased this vehicle in July 2020 which exceeds that extended warranty. The fuel odor is a major problem as the vehicle is parked inside a closed garage and the vapors are strong enough to enter the house. Also the fuel odor is present inside the cabin as the vehicle is being driven. Chevrolet has not issued a recall on the dangerous problem and is unwilling to work with me on what will end up being an extremely expensive repair. Their best estimate is that the plastic OEM fitting on the downstream side of the fuel pump has a minor fracture causing fuel to spew out on top of the fuel tank where it eventually evaporates, leaving no evidence of fuel leaks under the car. This problem has been acknowledged by GM as the factory warranty was extended to cover repairs of a known factory issue causing the fuel leaks.
FUEL LEAK APPROXIMATELY 6" INSIDE LEFT REAR TIRE LOCATION..
FUEL AND VAPOR LEAK. FIRE HAZARD
MY 2009 CORVETTE HAS AN INCREASING FUEL SMELL EMANATING FROM MY CORVETTE'S DRIVER SIDE REAR WHEEL WELL. THE FUEL VAPOR SMELL IS SO STRONG THAT CAN CREATE A DANGEROUS SITUATION WHEN THE CAR IS PARK IN THE GARAGE WHERE MY GAS HOT WATER HEATER IS LOCATED. AFTER RESEARCHING THE ISSUE, I'VE COME ACROSS NUMEROUS REPORTS OF COVETTE C6 …
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MY 2009 CORVETTE HAS AN INCREASING FUEL SMELL EMANATING FROM MY CORVETTE'S DRIVER SIDE REAR WHEEL WELL. THE FUEL VAPOR SMELL IS SO STRONG THAT CAN CREATE A DANGEROUS SITUATION WHEN THE CAR IS PARK IN THE GARAGE WHERE MY GAS HOT WATER HEATER IS LOCATED. AFTER RESEARCHING THE ISSUE, I'VE COME ACROSS NUMEROUS REPORTS OF COVETTE C6 OWNERS REPORTING THE SAME ISSUE. THE CONSENSUS SEEMS TO BE THAT HAIRLINE CRACKS DEVELOP ON THE TOP OF THE FUEL TANKS CAUSING FUEL TO LEAK ON AND DOWN THE SIDE OF THE TANK. OBVIOUSLY THIS COULD LEAD TO A SERIOUS FIRE HAZARD IF IT WERE TO LEAK ON TO THE VEHICLES EXHAUST. WITH THE AMOUNT OF C6 OWNERS REPORTING THIS SAME ISSUE AND THE POTENTIAL FOR EXTREME FIRE HAZARD, I FEEL THAT GENERAL MOTORS SHOULD ADDRESS THE ISSUE. I AM THE ORIGINAL OWNER OFTHE CAR AND NEVER BEEN INFORMED BY GENERAL MOTORS ABOUT A RECALL OR A REPAIR TO CORRECT THE PROBLEM. I HOPE THAT FILING THIS REPORT WILL HELP GETTING THIS PROBLEM CORRECTED.
FUEL SMELL AFTER FILLING UP GAS TANK. APPARENTLY THE GAS PUMP ON DRIVERS SIDE MADE OF PLASTIC HAS TENDENCY TO CRACK. GM HAD PREVIOUSLY PAID FOR THIS REPAIR BUT LIMITED COVERAGE TO 10 YRS AND/OR 120 THOUSAND MILES. BOUGHT NEW TO ME 2009 VETTE WITH 132K MILES, DELAER NOW WANTING TO CHARGE $3300 FOR PARTS/LABOR. CANNOT PARK IN …
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FUEL SMELL AFTER FILLING UP GAS TANK. APPARENTLY THE GAS PUMP ON DRIVERS SIDE MADE OF PLASTIC HAS TENDENCY TO CRACK. GM HAD PREVIOUSLY PAID FOR THIS REPAIR BUT LIMITED COVERAGE TO 10 YRS AND/OR 120 THOUSAND MILES. BOUGHT NEW TO ME 2009 VETTE WITH 132K MILES, DELAER NOW WANTING TO CHARGE $3300 FOR PARTS/LABOR. CANNOT PARK IN GARAGE DUE TO GAS FUMES, ALSO DANGEROUS TO DRIVE.
Official recalls
0No recalls in this snapshot.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
0No exact-year investigations in this snapshot.
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