Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
430–25K
7225–50K
6150–75K
3475–100K
36100–150K
18150K+
264 reports with mileage · 66 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
Electrical System. Review the 185 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Vehicle Speed Control. Review the 27 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
Power Train. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
17 crash reports6 fire reports15 injury reports
What owners actually said
330 reports
35,000 miles · May 19, 2005
Seats
DT: THE BACK SEAT FOLD UP WHILE IT IS LOCKED IT. THE CONSUMER TOOK THE CAR TO THE DEALER AND THEY FIXED THE CLIP, BUT IT STILL CONTINUED TO FOLD. THE CONSUMER TOOK THE VEHICLE BACK TO THE DEALER AND THEY SAID THERE WAS NOTHING ELSE THEY COULD DO. THE CONSUMER TOOK THE VEHICLE TO THE DEALER WHERE IT WAS PURCHASED. THE ONLY TH…
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DT: THE BACK SEAT FOLD UP WHILE IT IS LOCKED IT. THE CONSUMER TOOK THE CAR TO THE DEALER AND THEY FIXED THE CLIP, BUT IT STILL CONTINUED TO FOLD. THE CONSUMER TOOK THE VEHICLE BACK TO THE DEALER AND THEY SAID THERE WAS NOTHING ELSE THEY COULD DO. THE CONSUMER TOOK THE VEHICLE TO THE DEALER WHERE IT WAS PURCHASED. THE ONLY THING THEY COULD OFFER WAS TO ORDER THE BOTTOM PART OF THE SEAT, BUT MANUFACTURER TOLD THE CONSUMER THE CLIP WOULD BE THE SAME. THE CONSUMER CALLED THE BBB AND MANUFACTURER. THE CONSUMERS CAR IS STILL UNDER WARRANTY. THE MANUFACTURER SAID TO TAKE THE CAR BACK TO DEALER AND LET THEM ATTEMPT TO PUT A BACK SEAT IN IT. *JB
NHTSA ODI #10121605
34,000 miles · Apr 15, 2005
Vehicle Speed Control
WHILE SHIFTING OUT OF GEAR AND STOPPING, THE CAR ON ITS OWN IT REVVED UP TO 5000 RPMS. AT FIRST I THOUGHT THE ACCLERATOR WAS STUCK AND ATTEMPTED TO LIFT IT UP WITH MY FOOT, AND FOUND OUT THAT WAS NOT IT. ABOUT 15 SECONDS LATER IT STOPPED ON ITS OWN.*AK
NHTSA ODI #10117907
15,000 miles · Mar 15, 2005
Structure
HOOD OUT OF ALIGNMENT KEEPS CATCHING ON FENDER AND PLASTIC ON WINDOW. *AK
NHTSA ODI #10114109
Mileage unknown · Mar 7, 2005
Service Brakes, Hydraulic
I HAVE NOTICED EXCESSIVE BRAKE FAD AT SPEEDS OF HIGHER THAN 50 MILES PER HOUR, BUT NOT IN EXCESS OF 65 MILES PER HOUR. THE PROBLEM ALSO HAPPENS WHEN THE ROADS ARE LITTLE MORE THAN DAMP. IT WOULD SEEM THAT THE BRAKE PADS AND/OR SHOES ARE EITHER TOO SMALL FOR THE CAR OR THE MATERIAL IS NOT OF GOOD QUALITY. I HAVE 2 OTHER CHEVROLET…
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I HAVE NOTICED EXCESSIVE BRAKE FAD AT SPEEDS OF HIGHER THAN 50 MILES PER HOUR, BUT NOT IN EXCESS OF 65 MILES PER HOUR. THE PROBLEM ALSO HAPPENS WHEN THE ROADS ARE LITTLE MORE THAN DAMP. IT WOULD SEEM THAT THE BRAKE PADS AND/OR SHOES ARE EITHER TOO SMALL FOR THE CAR OR THE MATERIAL IS NOT OF GOOD QUALITY. I HAVE 2 OTHER CHEVROLET VEHICLES THAT DO NOT HAVE THIS PROBLEM. ONLY MY 2004 CAVALIER HAS THIS PROBLEM. *AK
NHTSA ODI #10112661
Mileage unknown · Feb 3, 2005
Fuel System, Gasoline
THE VEHICLE WOULD JERK FORWARD UNEXPECTEDLY AS SOON AS BEING FILLED UP WITH GAS. THE CONSUMER TOOK THE VEHICLE TO A MECHANIC AND RESULTS SHOWED THAT THE GAS CAP NEEDED TO BE REPLACED BECAUSE IT WAS CRACKED AND RELEASING GAS. *JB
NHTSA ODI #10109706
15,203 miles · Jan 28, 2005
Air Bags
THE AIR BAG DEACTIVATION DEVICE EXPLODED AND/ BLEW OUT THE WINDSHIELD/CRACKED THE DASHBOARD, AND SENT METAL THROUGH THE GLASS DOOR. MANUFACTURER WAS CONTACTED. THEY TOLD THE CONSUMER TO HAVE THE VEHICLE TOWED. CONSUMER WAS THEN INFORMED THAT THE PROBLEM WAS NOT A MANUFACTURER'S DEFECT SINCE THE AIR BAG DID NOT DEPLOY.*AK
NHTSA ODI #10109182
Mileage unknown · Jan 25, 2005
Visibility
WHILE DRIVING,THE RIGHT SIDE REAR VIEW MIRROR WOULD SHAKE UNCONTROLLABLY. PLEASE PROVIDE ADDITIONAL DETAILS. *JB
NHTSA ODI #10108888
12,000 miles · Jan 25, 2005
Engine And Engine Cooling
WHILE DRIVING 65 MPH THE ENGINE STALLED WITHOUT WARNING. THE DRIVER WAS ABLE TO PULL OFF THE ROAD AND WAITED A WHILE THEN STARTED THE VEHICLE AGAIN. THE CAUSE HAD NOT BEEN DETERMINED. PLEASE PROVIDE ADDITIONAL INFORMATION. *JB
NHTSA ODI #10108873
Mileage unknown · Jan 6, 2005
Suspension
A WINDING NOISE WAS HEARD FROM THE FRONT WHILE DRIVING. AT VARIOUS SPEEDS THE NOISE ESCALATED REPEATEDLY. CONSUMER TOOK VEHICLE TO THE DEALER FOR INSPECTION, AND MECHANIC CLAIMED THAT THIS WAS A PROBLEM, BUT DEALERSHIP HAD NO FIXED IT. *AK
NHTSA ODI #10106955
Mileage unknown · Dec 31, 2004
Latches/locks/linkagesInjury
1) ON 12/23/04, I WAS A PASSENGER IN A CHEVY CAVILIER VAN RENTED 12/22 THRU AVIS, PHOENIX AIRPORT. 2) WHEN EXITING THE VEHICLE, THE AUTOMATIC DOOR (PASSENGER SIDE, REAR) WENT BACK SO QUICKLY AND WITH SO MUCH FORCE THAT IT SNAPPED MY WRIST BACK (HYPEREXTENDED) AND WEDGED IT BETWEEN DOOR AND VAN. I HAD TO OPEN VAN USING OUTSID…
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
CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 210, 'SEAT BELT ASSEMBLY ANCHORAGES.' THE PASSENGER-SIDE REAR SAFETY BELT MAY HAVE BEEN INSTALLED WITH AN INCORRECT NUT AND BOLT.
Consequence & remedy
Consequence: IN A SEVERE CRASH, THE UPPER SEAT BELT ANCHORAGE MAY SEPARATE. THE EFFECTIVENESS OF THE SEAT BELT COULD THEN BE REDUCED AND THE OCCUPANT COULD RECEIVE GREATER INJURIES.
Remedy: DEALERS ARE TO INSPECT THE SAFETY BELT ANCHORAGE AND INSTALL A NEW NUT AND BOLT, IF NECESSARY. THE RECALL BEGAN ON AUGUST 23, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438 AND PONTIAC AT 1-800-620-7668.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
0
No exact-year investigations in this snapshot.
2004 Chevrolet Cavalier Problems, Complaints & Recalls | Skip That Year