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2004 Chevrolet Cavalier

Owner reports · Recalls · Investigations

More warning signs than most Cavalier years

Owner complaints for the 2004 Chevrolet Cavalier are substantially higher than the model-year median of 140.

About this comparison →

When problems were reported

Mileage at the reported incident

264 reports with mileage · 66 unknown

NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.

What to inspect

Issues worth paying extra attention to based on owner reports.

  • Electrical System. Review the 185 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Vehicle Speed Control. Review the 27 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
  • Power Train. Review the 23 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →

NHTSA owner reports · September 18, 2026 snapshot.

17 crash reports6 fire reports15 injury reports

What owners actually said

330 reports
3,800 miles · Sep 19, 2005
Service Brakes, HydraulicStructure

I HAVE A 2004 CHEVY CAVALIER WHICH HAS BEEN IN NO ACCIDENTS AND IS VERY WELL TAKEN CARE OF. THE PAINT ON THIS CAR, AND OTHER CARS LIKE IT, IS PEELING AND CHIPPING ALL OVER THE PLACE FOR NO REASON. THE DOOR EDGES, BUMPERS, HOOD, AND FENDER ALL HAVE CHIPS OF PAINT MISSING OR ABOUT TO FALL OFF. THE CLEAR COAT ON THE CAR IS ALSO VER…

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I HAVE A 2004 CHEVY CAVALIER WHICH HAS BEEN IN NO ACCIDENTS AND IS VERY WELL TAKEN CARE OF. THE PAINT ON THIS CAR, AND OTHER CARS LIKE IT, IS PEELING AND CHIPPING ALL OVER THE PLACE FOR NO REASON. THE DOOR EDGES, BUMPERS, HOOD, AND FENDER ALL HAVE CHIPS OF PAINT MISSING OR ABOUT TO FALL OFF. THE CLEAR COAT ON THE CAR IS ALSO VERY BAD AND IS SCRATCHED VERY EASILY AND WASHING THE CAR SOMETIMES DOES MORE BAD THAN GOOD. I HAVE ALSO NOTICED THAT THE ROTORS AND DRUMS WARP VERY EASILY ON THIS CAR. I HAVE HAD TO REPLACE THE ROTORS AND MIGHT HAVE TO REPLACE THE DRUMS SOON. I AM NOT THE ONLY PERSON WITH SUCH A PROBLEM THAT I HAVE TALKED TO. *JB

NHTSA ODI #10137031

5,000 miles · Aug 30, 2005
Structure

DT: THE SUN VISORS DO NOT HAVE THE SNAP TO KEEP THEM IN PLACE. THIS ALLOWS THEM TO SLIP DOWN WHILE THE CONSUMER IS DRIVING. THIS IS THE ONLY PROBLEM WITH THE VEHICLE. THIS FIRST STARTED HAPPENING AROUND 6-1-05. *AK *NM

NHTSA ODI #10131631

Mileage unknown · Aug 11, 2005
Structure

DT: CONTACT STATES THERE IS A WATER LEAK IN HIS TRUNK CAUSED BY THE CAR NOT BEING PROPERLY WELDED DURING MANUFACTURING. THE WATER LEAK CAUSES MOLD AND MILDEW TO FORM ON THE CARPETING AND THE INTERIOR OF THE VEHICLE. THIS MOLD AND MILDEW IS CAUSING ILLNESS TO THE OCCUPANTS OF THE VEHICLE. THE SERVICE DEALER APPLIED SEAM SEALE…

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DT: CONTACT STATES THERE IS A WATER LEAK IN HIS TRUNK CAUSED BY THE CAR NOT BEING PROPERLY WELDED DURING MANUFACTURING. THE WATER LEAK CAUSES MOLD AND MILDEW TO FORM ON THE CARPETING AND THE INTERIOR OF THE VEHICLE. THIS MOLD AND MILDEW IS CAUSING ILLNESS TO THE OCCUPANTS OF THE VEHICLE. THE SERVICE DEALER APPLIED SEAM SEALER TO THE VEHICLE, BUT DID NOT REMEDY THE PROBLEM. THE INTERIOR AND CARPET HAS BEEN REPLACED ONCE.. THE CONSUMER IS AFRAID TO USE THE SPARE TIRE BECAUSE THE WATER HAS CAUSED IT TO RUST. THE SERVICE DEALER STATED THEY WOULD HAVE TO REPLACE THE INTERIOR AND CARPET AGAIN. THIS SERVICE DEALER CONTACTED GENERAL MOTORS, AND STATED THEY WOULD NO LONGER WORK ON THIS VEHICLE BECAUSE THE CONSUMER PICKED UP THE VEHICLE TOO EARLY FROM THE DEALERSHIP. *AK

NHTSA ODI #10132436

Mileage unknown · Aug 10, 2005
Visibility

DT: THE CONTACT OWNS A 2004 CHEVROLET CAVALIER. THE WINDSHIELD WIPER MOTOR AND CIRCUIT BOARD MALFUNCTIONED. NEITHER CHEVROLET NOR THE DEALERSHIP COULD UNDERSTAND WHY THE DEALER WHERE SHE HAD THE EXTENDED WARRANTY WILL NOT CORRECT THE PROBLEM. THE VEHICLE ONLY HAS 39,000 MILES ON . THE WINDSHIELD WIPERS ONLY WORKED INTERMITTE…

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DT: THE CONTACT OWNS A 2004 CHEVROLET CAVALIER. THE WINDSHIELD WIPER MOTOR AND CIRCUIT BOARD MALFUNCTIONED. NEITHER CHEVROLET NOR THE DEALERSHIP COULD UNDERSTAND WHY THE DEALER WHERE SHE HAD THE EXTENDED WARRANTY WILL NOT CORRECT THE PROBLEM. THE VEHICLE ONLY HAS 39,000 MILES ON . THE WINDSHIELD WIPERS ONLY WORKED INTERMITTENTLY. GM TOLD HER TO CONTACT NHTSA BECAUSE THERE WAS NO OPEN RECALL. THIS PROBLEM HAS GRADUALLY WORSE. THE VEHICLE WILL REMAIN IN THE REPAIR SHOP RIGHT UNTIL IT WILL BE FIXED. SHE SPOKE TO THE SUPERVISOR ABOUT THE EXTENDED WARRANTY, AND MADE IT THAT IF SHE PICKED UP THE CAR FROM REPAIR SHOP THEN SHE WOULD BE RESPONSIBLE . *AK

NHTSA ODI #10132274

Mileage unknown · Aug 9, 2005
Electrical System

WHILE DRIVING HOME FROM WORK WITH MY 2004 CHEVROLET CAVALIER, 4 DR SEDAN, VIN #[XXX]TRAVELING ABOUT 45 MPH ON MONDAY, 8/8/05 DURING DAYLIGHT HOURS ,I LOOKED AT THE SPEEDOMETER AND LO AND BEHOLD IT REGISTERED ZERO. THE ZERO READING CONTINUED FOR UP TO 20 MINUTES BEFORE IT BEGAN TO RECORD SPEED. I BROUGHT IT TO LOU BACHRODT CHE…

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WHILE DRIVING HOME FROM WORK WITH MY 2004 CHEVROLET CAVALIER, 4 DR SEDAN, VIN #[XXX]TRAVELING ABOUT 45 MPH ON MONDAY, 8/8/05 DURING DAYLIGHT HOURS ,I LOOKED AT THE SPEEDOMETER AND LO AND BEHOLD IT REGISTERED ZERO. THE ZERO READING CONTINUED FOR UP TO 20 MINUTES BEFORE IT BEGAN TO RECORD SPEED. I BROUGHT IT TO LOU BACHRODT CHEVROLET THE SAME DAY AT 5500 N STATE RD. 7, COCONUT CREEK, FL 33073, TELEPHONE #(954) 247-3000, INVOICE [XXX]. TODAY, 8/9/05 AND WAS TOLD THAT THEY COULDN'T FIND ANYTHING, AND THEREFORE COULD NOT REPLACE OR REPAIR THE SPEEDOMETER COMPONENTS AND RELATED EQUIPMENT. THEREFORE, NOTHING WAS DONE AND I WAS SENT ON MY WAY. I FEEL MY SAFETY AND THE SAFETY OF OTHERS ARE AT RISK IF THIS HAPPENS AGAIN WHICH IT PROBABLY WILL SINCE THERE IS NO EXPLANATION FOR IT. IF I AM GOING THROUGH A SCHOOL ZONE AND NOT KNOW WHAT SPEED I AM TRAVELING AT, THIS COULD LEAD TO A DANGEROUS SITUATION FOR THE CHILDREN, MYSELF AND OTHER MOTORISTS. *NM UPDATED 07/19/2012 *JS INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

NHTSA ODI #10132157

7,194 miles · Jul 22, 2005
Electrical System

2004 CHEVROLET CAVALIER DEVELOPED A PROBLEM WITH STARTING AS WELL AS STALLING.*MR THE VEHICLE HAS BEEN TAKEN TOT HE DEALER NUMEROUS TIMES BUT THEY HAVE NOT BEEN ABLE TO PERMANENTLY ALLEVIATE THE PROBLEM. *NM

NHTSA ODI #10130252

6,342 miles · Jul 22, 2005
Electrical SystemVisibility

DT: WHILE DRIVING AND WITHOUT WARNING THE VEHICLE DIED. THIS HAS HAPPENED THREE TIMES. THE DEALER SAID IT WAS SOMETHING DIFFERENT EVERY TIME. THE MANUFACTURER WAS CONTACTED, BUT WOULD NOT RETURN THE CONSUMERS CALL. SHE CALLED THREE TIMES. THE DEALER SAID THE PROBLEM WAS AN IGNITION SWITCH THE SECOND TIME. THE THIRD TIME THE…

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DT: WHILE DRIVING AND WITHOUT WARNING THE VEHICLE DIED. THIS HAS HAPPENED THREE TIMES. THE DEALER SAID IT WAS SOMETHING DIFFERENT EVERY TIME. THE MANUFACTURER WAS CONTACTED, BUT WOULD NOT RETURN THE CONSUMERS CALL. SHE CALLED THREE TIMES. THE DEALER SAID THE PROBLEM WAS AN IGNITION SWITCH THE SECOND TIME. THE THIRD TIME THEY REPLACED/PROGRAMMED THE PCM. THE FIRST TIME THEY REPLACED A MODULE 3.107, SEAL 3.112. *AK THE POWER WINDOWS WOULD NOT ROLL DOWN. *JB

NHTSA ODI #10127165

8,600 miles · Jul 15, 2005
Wheels

DT: 2004 CHEVROLET CAVALIER. THE ALUMINUM RIM ON THE FRONT PASSENGER SIDE CRACKED WHEN PULLING OFF OF THE FREEWAY AND COMING UP TO A LIGHT. NOTHING HAPPENED TO THE TIRE, AND NOTHING HIT THE RIM TO PUNCTURE IT. THE CRACK WAS ON THE INSIDE OF THE RIM. IT CRACKED A 9 INCH RIP LONG WAYS AND THERE IS RIP RUNNING OUTSIDE TOWARDS …

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DT: 2004 CHEVROLET CAVALIER. THE ALUMINUM RIM ON THE FRONT PASSENGER SIDE CRACKED WHEN PULLING OFF OF THE FREEWAY AND COMING UP TO A LIGHT. NOTHING HAPPENED TO THE TIRE, AND NOTHING HIT THE RIM TO PUNCTURE IT. THE CRACK WAS ON THE INSIDE OF THE RIM. IT CRACKED A 9 INCH RIP LONG WAYS AND THERE IS RIP RUNNING OUTSIDE TOWARDS THE MIDDLE. THE CONSUMER TOOK THE VEHICLE TO THE CHEVROLET DEALERSHIP AND THEY STATED IT LOOKED LIKE A CHUCK HOLE AND IT WOULD NOT BE COVERED UNDER THE WARRANTY. HE THEN CALLED GM AND WAS TOLD TO GO TO ANOTHER DEALERSHIP. THAT DEALERSHIP STATED IT LOOKS DEFECTIVE AND IT COULD HAVE HAPPENED WHILE BACKING UP. ALTHOUGH THEY STATE THIS, THEY WERE NOT WILLING TO PUT IT IN WRITING. THE CONSUMER HEARD A POP AND HEARD THE TIRE LEAK AIR BECAUSE IT LOST ITS SEAL. *AK

NHTSA ODI #10128916

2,491 miles · Jun 24, 2005
Electrical SystemEquipmentWheels

DT: CONSUMER STATED THAT THE WIRING HARNESS BEHIND THE DASHBOARD WENT BAD, AND THEN THERE WAS A CLICKING NOISE FROM THE FRONT END. CONSUMER STATED THAT THERE APPEARED TO BE AN ELECTRICAL PROBLEM WITH THE VEHICLE BECAUSE THE RADIO HAD TO REPLACED 3 TIMES, AND THE ALARM WENT OFF AT RANDOM. ALSO, DEALERSHIP REPLACED THE BODY M…

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DT: CONSUMER STATED THAT THE WIRING HARNESS BEHIND THE DASHBOARD WENT BAD, AND THEN THERE WAS A CLICKING NOISE FROM THE FRONT END. CONSUMER STATED THAT THERE APPEARED TO BE AN ELECTRICAL PROBLEM WITH THE VEHICLE BECAUSE THE RADIO HAD TO REPLACED 3 TIMES, AND THE ALARM WENT OFF AT RANDOM. ALSO, DEALERSHIP REPLACED THE BODY MODULE CONTROL UNIT. THE FRONT END HAD A SERVICE BULLETIN ON THE WHEEL COVERS AND THE CLICKING NOISE WAS A RESULT OF THIS. THEY HAVE FIXED THE PROBLEM WITH THE WHEEL COVERS TWICE. *AK

NHTSA ODI #10126517

28,000 miles · Jun 16, 2005
VisibilityCrash

DRIVERS SIDE WIPER ARM NUT CAME LOOSE CAUSING WIPERS NOT TO WORK AT ALL. WILE WIFE WAS BACKING CAR UP IN DRIVEWAY TO RETURN TO OUR HOUSE (DUE TO WIPERS NOT WORKING)SHE HIT A TREE CAUSING REAR QUATER AND REAR BUMPER COVER DAMAGE

NHTSA ODI #10125516

Official recalls

1

04V300000 · Seat Belts:rear/other

Jun 23, 2004

CERTAIN PASSENGER VEHICLES FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 210, 'SEAT BELT ASSEMBLY ANCHORAGES.' THE PASSENGER-SIDE REAR SAFETY BELT MAY HAVE BEEN INSTALLED WITH AN INCORRECT NUT AND BOLT.

Consequence & remedy

Consequence: IN A SEVERE CRASH, THE UPPER SEAT BELT ANCHORAGE MAY SEPARATE. THE EFFECTIVENESS OF THE SEAT BELT COULD THEN BE REDUCED AND THE OCCUPANT COULD RECEIVE GREATER INJURIES.

Remedy: DEALERS ARE TO INSPECT THE SAFETY BELT ANCHORAGE AND INSTALL A NEW NUT AND BOLT, IF NECESSARY. THE RECALL BEGAN ON AUGUST 23, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438 AND PONTIAC AT 1-800-620-7668.

Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗

NHTSA investigations

0

No exact-year investigations in this snapshot.