NHTSA owner reports · September 18, 2026 snapshot.
What owners actually said
486 reports54,887 miles · May 26, 2006
Electrical System
DT*: THE CONTACT STATED AFTER THE VEHICLE WAS PARKED FOR A SHORT TIME, IT FAILED TO IMMEDIATELY RESTART AND WHEN THE ENGINE RESTARTED SEVERAL ELECTRICAL ITEMS FAILED TO OPERATE. THE ON-STAR, POWER WINDOWS, AIR CONDITIONER, AND POWER LOCKS WOULD NOT OPERATE AT ALL. THE SECURITY SYSTEM ALERT LIGHT ILLUMINATED AFTER THE VEHICLE …
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DT*: THE CONTACT STATED AFTER THE VEHICLE WAS PARKED FOR A SHORT TIME, IT FAILED TO IMMEDIATELY RESTART AND WHEN THE ENGINE RESTARTED SEVERAL ELECTRICAL ITEMS FAILED TO OPERATE. THE ON-STAR, POWER WINDOWS, AIR CONDITIONER, AND POWER LOCKS WOULD NOT OPERATE AT ALL. THE SECURITY SYSTEM ALERT LIGHT ILLUMINATED AFTER THE VEHICLE STARTED. THE VEHICLE WAS TAKEN TO THE DEALER WHO REPLACED A MODULATOR IN THE ELECTRICAL SYSTEM.
NHTSA ODI #10158308
41,000 miles · May 22, 2006
Air Bags
DT*: THE CONTACT STATED WHILE DRIVING AT VARIOUS SPEEDS THE AIR BAG LIGHT ILLUMINATED. THE DEALERSHIP DETERMINED THE COIL HAD BURNED OUT AND THE COIL AND DRIVER SIDE AIR BAG NEEDED TO BE REPLACED. THE MANUFACTURER WAS ALERTED.
NHTSA ODI #10158026
85,000 miles · May 2, 2006
Air BagsCrashInjury
DT*: THE CONTACT STATED WHILE DRIVING 35 MPH IN STORMY WEATHER, THERE WAS A LOSS OF CONTROL AND THE VEHICLE CRASHED INTO A HILLSIDE AND THE AIR BAGS DID NOT DEPLOY. ALTHOUGH THE CONTACT WAS WEARING A SEAT BELT, MINOR INJURIES WERE SUSTAINED. THE POLICE WERE ON SCENE AND A REPORT WAS TAKEN. AN INSURANCE ADJUSTOR DETERMINED TH…
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DT*: THE CONTACT STATED WHILE DRIVING 35 MPH IN STORMY WEATHER, THERE WAS A LOSS OF CONTROL AND THE VEHICLE CRASHED INTO A HILLSIDE AND THE AIR BAGS DID NOT DEPLOY. ALTHOUGH THE CONTACT WAS WEARING A SEAT BELT, MINOR INJURIES WERE SUSTAINED. THE POLICE WERE ON SCENE AND A REPORT WAS TAKEN. AN INSURANCE ADJUSTOR DETERMINED THE VEHICLE WAS TOTALED DUE TO THE EXTENSIVE BODY DAMAGE. UPDATED 5/22/2006 - *NM
NHTSA ODI #10156588
Mileage unknown · Apr 27, 2006
Electrical SystemFire
I HAVE A 2002 BUICK RENDEZVOUS THAT HAD BEEN HAVING SOME ELECTRICAL PROBLEMS. LIGHTS WOULD SHUT OFF GOING DOWN THE ROAD, SECURITY LOCKING THINGS UP, DOORS LOCKING AND UNLOCKING ON ITS OWN. ON APRIL 6TH, IT CAUGHT ON FIRE, CAUSING A TOTAL LOSS. THE INSURANCE COMPANY HAS BEEN DRAGGING THEIR FEET AND NOW TELL ME THAT THERE HAS B…
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I HAVE A 2002 BUICK RENDEZVOUS THAT HAD BEEN HAVING SOME ELECTRICAL PROBLEMS. LIGHTS WOULD SHUT OFF GOING DOWN THE ROAD, SECURITY LOCKING THINGS UP, DOORS LOCKING AND UNLOCKING ON ITS OWN. ON APRIL 6TH, IT CAUGHT ON FIRE, CAUSING A TOTAL LOSS. THE INSURANCE COMPANY HAS BEEN DRAGGING THEIR FEET AND NOW TELL ME THAT THERE HAS BEEN 232 REPORTS OF ELECTRICAL PROBLEMS CAUSING FIRES IN THE SAME MAKE AND MODEL AS MINE. THEREFORE THEY NOW ARE CALLING IN A PYRO TEAM? I JUST WONDER IF BUICK SHOULD NOT BE RESPONSIBLE FOR SOMETHING IS THERE HAS BEEN SO MANY PROBLEMS.*JB
NHTSA ODI #10156353
27,000 miles · Apr 12, 2006
Power TrainService Brakes, Hydraulic
TWO SAFETY RELATED ISSUES WITH MY 2002 BUICK RENDEZVOUS CXL. THE FRONT HUB ABS SENSORS FAILED AT 51,000 MILES (LEFT SIDE) AND 58,500 MILES (RIGHT SIDE). DIFFICULT TO DIAGNOSE THE PROBLEM UNTIL ACTUAL FAILURE AND ERROR CODE. MEANWHILE, THE BRAKES ARE VERY ERRATIC AT LOW SPEEDS. OFTEN LONG STOPPING DISTANCE WHILE THE PEDAL PUL…
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TWO SAFETY RELATED ISSUES WITH MY 2002 BUICK RENDEZVOUS CXL. THE FRONT HUB ABS SENSORS FAILED AT 51,000 MILES (LEFT SIDE) AND 58,500 MILES (RIGHT SIDE). DIFFICULT TO DIAGNOSE THE PROBLEM UNTIL ACTUAL FAILURE AND ERROR CODE. MEANWHILE, THE BRAKES ARE VERY ERRATIC AT LOW SPEEDS. OFTEN LONG STOPPING DISTANCE WHILE THE PEDAL PULSATES SEVERELY. VEHICLE PULLS SEVERELY TO ONE SIDE. DEALER REPLACED A WHEEL HUB THE FIRST TIME IT HAPPENED. THEY REWIRED THE ABS SENSOR ON THE OTHER FRONT WHEEL THE SECOND TIME. IT WAS CORRECTED WHEN FINALLY DIAGNOSED BUT, PARTICULARLY WITH THE FIRST INCIDENT, WE HAD TO DRIVE THE CAR WITH UNSAFE BRAKES UNTIL THE ERROR CODE WOULD REGISTER AND THE DEALER WOULD PERFORM THE REPAIRS. SECOND ISSUE INVOLVES THE AWD REAR AXLE ASSEMBLY. MOANING NOISES START IN THE REAR END, ESPECIALLY IN LOW SPEED TURNS SUCH AS PARKING LOT MANEUVERS. OCCURRENCE INCREASES IN SEVERITY AND FREQUENCY FAIRLY QUICKLY. THE REAR AXLE ASSEMBLY HAS BEEN REPLACED TWICE BY THE DEALER. ONCE AT 27,000 MILES AND ONCE AT 55,000 MILES. THIS IS A $3,000+ REPAIR AND IS NO LONGER COVERED BY WARRANTY. WHY DOES THE REAR DRIVE AXLE CONTINUE TO FAIL? IF IT SHOULD FAIL CATASTROPHICALLY, IT WILL POSE A SAFETY ISSUE, ESPECIALLY IF HIGHWAY SPEEDS ARE INVOLVED AND THE VEHICLE BECOMES UNSTABLE. NOT ONLY IS SAFETY INVOLVED BUT THE VERY HIGH COST OF REPLACEMENT IS UNACCEPTABLE IF IT HAPPENS AGAIN. *JB
NHTSA ODI #10155212
81,000 miles · Apr 4, 2006
Engine And Engine Cooling
@ 81,000 MILE THE INTAKE MANIFOLD, HEAD GASKET AND FRONT DRIVERS SIDE SPEED SENSOR NEEDED REPLACED! RECENTLY THE WINDOW HAS COME OFF THE TRACK AND THE SWITCH FOR THE SUNROOF IS NO LONGER WORKING! PROBLEMS, PROBLEMS, PROBLEMS!!!!!!!!*JB
NHTSA ODI #10154484
1,000 miles · Apr 4, 2006
Electrical System
WE PURCHASED A 2002 BUICK RENDEZVOUS AND BEEN HAVING ELECTRICAL PROBLEMS. ALL EXTERNAL AND INTERNAL LIGHTS COMPLETELY SHUTS OFF FOR 6-8 SECONDS AND TURNS BACK ON. WE WENT TO THE DEALER TO HAVE THE PROBLEM FIX BUT THEY CAN NOT FIND THE PROBLEM BECAUSE IT IS AN INTERMITTENT ISSUE. BEEN IN THE SHOP OVER 5 TIMES AND PROBLEM START…
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WE PURCHASED A 2002 BUICK RENDEZVOUS AND BEEN HAVING ELECTRICAL PROBLEMS. ALL EXTERNAL AND INTERNAL LIGHTS COMPLETELY SHUTS OFF FOR 6-8 SECONDS AND TURNS BACK ON. WE WENT TO THE DEALER TO HAVE THE PROBLEM FIX BUT THEY CAN NOT FIND THE PROBLEM BECAUSE IT IS AN INTERMITTENT ISSUE. BEEN IN THE SHOP OVER 5 TIMES AND PROBLEM STARTED COUPLE OF MONTHS AFTER PURCHASE AND CONTINUES TILL THIS DAY. WE PURCHASED IN OCT. 2001. DEALER CHANGED BCM AND PROBLEM STILL OCCURRED. THIS IS A GREAT ISSUE THAT NEEDS ATTENTION! COUPLE OF NIGHTS DRIVING ON HIGHWAY LIGHTS ALL SHUT OFF AND HIGHWAY NOT LIT, EXTREMELY TERRIFYING!! HAPPENS ANYTIME OF THE DAY & ANY WEATHER CONDITION. *JB
NHTSA ODI #10154474
Mileage unknown · Mar 20, 2006
Electrical System
TRANSMISSION WAS KICKING IN AND OUT AND FOUND OUT FROM TRANSMISSION DEALER THAT THE ELECTRICAL CARRIAGE WAS BURNT AND REPAIRED/REPLACED. NOW THE GAS GAUGE DOES NOT WORK, AIR CONDITIONER QUIT AND SENSOR FOR REVERSING QUIT AS WELL. WE ARE WONDERING IF THIS CARRIAGE ISSUE WOULD CONTROL THESE OTHER ISSUES? THERE ARE A NUMBER OF I…
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TRANSMISSION WAS KICKING IN AND OUT AND FOUND OUT FROM TRANSMISSION DEALER THAT THE ELECTRICAL CARRIAGE WAS BURNT AND REPAIRED/REPLACED. NOW THE GAS GAUGE DOES NOT WORK, AIR CONDITIONER QUIT AND SENSOR FOR REVERSING QUIT AS WELL. WE ARE WONDERING IF THIS CARRIAGE ISSUE WOULD CONTROL THESE OTHER ISSUES? THERE ARE A NUMBER OF ISSUES THAT CONTINUES TO BE A PROBLEM, THAT APPEARS TO BE SENSOR/ELECTRICAL RELATED. WE HAVE ALSO HAD SEVERAL INSTANCES LATELY WHERE THE CAR WOULD STALL. WE THOUGHT IT WAS THE BATTERY, BUT THE BATTERY WAS FINE. *JB
NHTSA ODI #10153147
54,000 miles · Mar 14, 2006
Power Train
VEHICLE'S RPMS KEPT RACING WHEN GAS WAS PRESSED. EVENTUALLY FELT A SLIPPING IN GEAR WHEN CAR WAS IN DRIVE. SOON IT STARTED HAPPENING IN REVERSE. TOOK IN TO DEALERSHIP FOR DIAGNOSTICS AND A TEST DRIVE AND WAS TOLD NO ERROR CODES CAME UP AND NOTHING WAS WRONG. THIS CONTINUED TO HAPPEN AND ABOUT A WEEK AND A HALF LATER - GEAR S…
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VEHICLE'S RPMS KEPT RACING WHEN GAS WAS PRESSED. EVENTUALLY FELT A SLIPPING IN GEAR WHEN CAR WAS IN DRIVE. SOON IT STARTED HAPPENING IN REVERSE. TOOK IN TO DEALERSHIP FOR DIAGNOSTICS AND A TEST DRIVE AND WAS TOLD NO ERROR CODES CAME UP AND NOTHING WAS WRONG. THIS CONTINUED TO HAPPEN AND ABOUT A WEEK AND A HALF LATER - GEAR SHIFTING GOT MUCH ROUGHER AND THE VEHICLE WOULD NOT MOVE WHEN INITIALLY PUT INTO DRIVE, THEN WOULD JUMP INTO GEAR - BUT WOULD JUMP OUT OF GEAR WHILE DRIVING! BROUGHT IT TO ANOTHER SERVICE COMPANY AND WAS TOLD IT WAS MAJOR TRANSMISSION PROBLEMS. VEHICLE ONLY HAS 54,000 MILES ON IT AND IS USED MOSTLY FOR LOCAL DRIVING. I HAVE HEARD ABOUT 4 OTHERS WHO HAVE RENDEZVOUS STATE THAT THEY ARE HAVING TRANSMISSION PROBLEMS WITHIN THE PAST MONTH. VEHICLE IS CURRENTLY UNDERGOING EXTENSIVE TRANSMISSION WORK - SHOULDN'T HAPPEN ON SUCH LOW MILEAGE. BUICK SHOULD BE MADE TO LOOK INTO. *JB
NHTSA ODI #10152655
26,560 miles · Feb 27, 2006
Service Brakes, HydraulicSuspension
DT*: THE CONTACT STATED THERE WAS A SLIGHT THUMPING NOISE IN THE DRIVER SIDE FRONT TIRE AREA AT ANY SPEED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT REPAIR SHOP TO HAVE THE TIRES ROTATED. THE REPAIR SHOP DETERMINED THE DRIVER SIDE WHEEL BEARING HAD SIGNIFICANT PLAY AND NEEDED TO BE REPLACED. ALSO, THE REPAIR SHOP DETERMINED TH…
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DT*: THE CONTACT STATED THERE WAS A SLIGHT THUMPING NOISE IN THE DRIVER SIDE FRONT TIRE AREA AT ANY SPEED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT REPAIR SHOP TO HAVE THE TIRES ROTATED. THE REPAIR SHOP DETERMINED THE DRIVER SIDE WHEEL BEARING HAD SIGNIFICANT PLAY AND NEEDED TO BE REPLACED. ALSO, THE REPAIR SHOP DETERMINED THE REAR BRAKE PADS WERE COMPLETELY WORN AND NEEDED TO BE REPLACED. UPDATED 3/20/2006 - THE ROTORS WERE ALSO REPLACED. *NM
NHTSA ODI #10151278
NHTSA investigations
2EA07006 · Fuel Tank Leakage
Opened Apr 18, 2007 · Closed Sep 13, 2007
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Additional source detail variants (5)
Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage:tank Assembly
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
RQ06009 · Fuel Tank Leakage
Opened Dec 14, 2006 · Closed Apr 18, 2007
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Additional source detail variants (4)
Fuel System, Gasoline
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage:tank Assembly
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
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