IllustrationTHE ELECTRICAL SYSTEM REBOOTS OR BECOMES INOPERABLE WHILE DRIVING. REPLACED BODY CONTROL MODULE TWICE AND PROBLEM STILL EXISTS. SERVICE DEALER CANNOT SEEM TO DUPLICATE PROBLEM AND THEY DON'T GET ANY READINGS OFF THE SYSTEM. THIS HAS BEEN AN ONGOING PROBLEM FOR ABOUT 1 1/2 YEARS AND THEY CANNOT RESOLVE IT. *JB
2002 Buick Rendezvous
Owner reports · Recalls · Investigations
More warning signs than most Rendezvous years
Owner complaints for the 2002 Buick Rendezvous are substantially higher than the model-year median of 138.
About this comparison →How this year compares
Owner complaints by model year
Compare all Rendezvous years →Counts vary with age, sales and reporting. They are not failure rates.
What owners reported most
All reported categories
Tap a category to read its complaints. One report may name several components.
When problems were reported
Mileage at the reported incident
430–25K
6825–50K
9050–75K
7175–100K
75100–150K
31150K+
378 reports with mileage · 108 unknown
NHTSA’s mileage field refers to the reported incident, not necessarily the filing date. This shows report counts, not the likelihood of a failure.
What to inspect
Issues worth paying extra attention to based on owner reports.
- Engine And Engine Cooling. Review the 115 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Electrical System. Review the 103 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
- Fuel System, Gasoline. Review the 65 owner reports in this category and discuss these concerns during a pre-purchase inspection. Read reports →
NHTSA owner reports · September 18, 2026 snapshot.
18 crash reports8 fire reports15 injury reports
What owners actually said
486 reportsI HAVE BEEN HAVING SO MANY PROBLEMS WITH OUR 2002 BUICK RENDEZVOUS. TOOK IT TO THE SHOP SO MANY TIMES BUT THEY CAN NOT FIND NOR FIX THE PROBLEM. HAD ELECTRICAL PROBLEMS JUST COUPLE OF MONTHS AFTER PURCHASING. RIGHT NOW OF 8/8/06 ITS CURRENTLY IN THE SHOP FOR: 1. ALL EXTERNAL AND INTERNAL LIGHTS INCLUDING HEADLIGHTS AND BA…
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I HAVE BEEN HAVING SO MANY PROBLEMS WITH OUR 2002 BUICK RENDEZVOUS. TOOK IT TO THE SHOP SO MANY TIMES BUT THEY CAN NOT FIND NOR FIX THE PROBLEM. HAD ELECTRICAL PROBLEMS JUST COUPLE OF MONTHS AFTER PURCHASING. RIGHT NOW OF 8/8/06 ITS CURRENTLY IN THE SHOP FOR: 1. ALL EXTERNAL AND INTERNAL LIGHTS INCLUDING HEADLIGHTS AND BACK LIGHTS TURN OFF EVEN WHILE CAR IS IN DRIVE. TURNS OFF FOR ABOUT 6 SECONDS. DROVE COUPLE OF NIGHTS WHEN THIS OCCURRED 1 INCIDENT ON MAJOR HIGHWAY WHILE MERGING, ALMOST AN ACCIDENT. LEFT IN PURE DARKNESS. HAPPENS ANYTIME OF THE DAY. SAFETY ISSUE THAT GM SERVICE HAS NOT YET FIXED. 2. CAR GOES ON LIKE A SECURITY MODE. SERVICE ENGINE LIGHT SOON INDICATOR STAYS ON, RADIO NOT WORK, AC NOT WORK, WINDOWS AND DOORS LOCK, CLOCK STOPS. EVERYTHING ELECTRICAL LOCKS UP. TOOK THIS TO THE SHOP MANY TIMES AND STILL NOT FIXED. BCM CHANGED IN 2004 TO TRY TO FIX THE ELECTRICAL PROBLEMS BUT DID NOT WORK. 3. 1ST TIME ONLY SUV COMPLETELY WON'T START. LAST DRIVEN WAS JULY 31ST 06 AND IT WORKED FINE, IT SAT IN THE GARAGE AFTER. NEXT DAY OF WANTING TO USE IT WAS AUG. 5TH 06 WOULD NOT START AND TRIED TO JUMP CHARGE IT BUT DID NOT WORK. HAD TO GET IT TOWED OUT OF OUR GARAGE. MY VEHICLE IS CURRENTLY BEING DIAGNOSED FOR THE ELECTRICAL PROBLEMS THAT IT HAS BEEN HAVING. SO FAR, NO LUCK ON WHAT'S THE CAUSE OF IT AGAIN. THE INTERNAL AND EXTERNAL LIGHT ISSUE SHOULD REALLY BE ADDRESSED FOR THIS IS SOMETHING TO BE CONCERNED ABOUT. COULD POSSIBLY LEAD TO AN ACCIDENT THEREFORE IT MAY BE TOO LATE. *NM
MY WIFE WAS INVOLVED IN A FATAL ACCIDENT ON JULY 2, 2006. SHE WAS A PROMISING MICRO-BIOLOGIST WHOM WORKED ON CURES FOR OVARIAN CANCER. SHE WAS RAN OFF A ROAD BY ANOTHER DRIVER AND SENT INTO A LINE OF TREES IN OUR BUICK RENDEZVOUS (2002 CX). THE DRIVER-SIDE HEADLIGHT MADE DIRECT CONTACT WITH ONE TREE AND THE FORCE OPENED THE DR…
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MY WIFE WAS INVOLVED IN A FATAL ACCIDENT ON JULY 2, 2006. SHE WAS A PROMISING MICRO-BIOLOGIST WHOM WORKED ON CURES FOR OVARIAN CANCER. SHE WAS RAN OFF A ROAD BY ANOTHER DRIVER AND SENT INTO A LINE OF TREES IN OUR BUICK RENDEZVOUS (2002 CX). THE DRIVER-SIDE HEADLIGHT MADE DIRECT CONTACT WITH ONE TREE AND THE FORCE OPENED THE DRIVER'S SIDE DOOR ALLOWING IT TO BE "RIPPED" OFF THE HINGES. THEREBY, EXPOSING HER TO THE NATURAL ELEMENTS AND MAKING HER VULNERABLE TO STRIKE A SECOND TREE THAT BROKE EVERY BONE IN HER FACE AND KILLED HER. I AM CONCERNED BECAUSE WHEN THE 2002 RENDEZVOUS WAS TESTED, IT RECEIVED 3 TO 4 STARS AND THE CONSISTENT PROBLEM THAT AROSE, BASED UPON THE ARTICLE THAT I READ, THE DRIVER'S SIDE DOOR OPENS DURING AN OFFSET FRONTAL ACCIDENT. WE WERE NEVER SENT ANY INFORMATION WHERE BUICK WAS LOOKING INTO THIS DEFECT AND IT ONLY HAD A RECALL ON THE REAR HATCH THAT WE HAD TO HAVE FIXED IN 2003. IF THIS PROBLEM WOULD HAVE POSSIBLY BEEN CORRECTED OR AT LEAST ADDRESSED, I SINCERELY BELIEVE THE OUTCOME OF THE ACCIDENT WOULD HAVE BEEN SLIGHTLY DIFFERENT. PLEASE INVESTIGATE FOR ME. *NM
REAR WIPER IN 2002 RENDEZVOUS TURNING ON WHEN THE BUTTON WAS NOT DEPRESSED. FOLLOWED BY, ALL LIGHTS FLASHING ON AND OFF WHILE DRIVING CAUSING THE VEHICLE TO GO INTO SECURITY/LOCKED MODE. SECURITY MODE KEEPS ALL CABIN LIGHTS ON, BUT ALL THE OTHER LIGHTS STILL FLICKER. RESOLUTION NOT FOUND AS OF YET. *JB
BROUGHT A NEW 2002 BUICK RENDEZVOUS CX FROM A DEALER. AT ABOUT 10,000 MILES THE CAR STARTED HAVING NUMEROUS PROBLEMS THAT WERE BEYOND NORMAL WEAR AND TEAR. STARTING WITH THE ENGINE LIGHT AND OTHER PROBLEMS. THEY WERE REPAIRED UNDER THE WARRANTY. BUT ABOUT 24,000 AND WITHOUT WARRANTY, THE CAR GOT OVERHEATED FOR A 15 MINUTES T…
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BROUGHT A NEW 2002 BUICK RENDEZVOUS CX FROM A DEALER. AT ABOUT 10,000 MILES THE CAR STARTED HAVING NUMEROUS PROBLEMS THAT WERE BEYOND NORMAL WEAR AND TEAR. STARTING WITH THE ENGINE LIGHT AND OTHER PROBLEMS. THEY WERE REPAIRED UNDER THE WARRANTY. BUT ABOUT 24,000 AND WITHOUT WARRANTY, THE CAR GOT OVERHEATED FOR A 15 MINUTES TRAFFIC JAM. TURNED OUT THE FRONT WHEEL BEARING NEEDED TO BE REPLACED, AND THE AC SENSOR WASN'T WORKING. REPLACED THE FRONT WHEEL BEARING SENSOR. ABOUT 6 MONTHS LATER, THE OTHER WHEEL BEARING NEEDED TO BE REPLACED. JUST ABOUT 1 MONTH AGO AND 35,000 MILES LATER, THE OVERHEATED PROBLEM HAPPENED AGAIN, COMPOUNDED WITH THE A/C LINKAGE, AND THE ABS SENSOR WASN'T WORKING. I PAID $1,200 FOR FIXING THE OVERHEAT PROBLEM AND REPLACING THE ABS SENSOR. I DIDN'T FIX THE AC LINKAGE BECAUSE IT WOULD COST ME ANOTHER $900!! NOW I AM SO WORRY THAT ANOTHER MAJOR PROBLEM GOING TO HAPPEN ANYTIME SOON. I AM SO DISAPPOINTED WITH THIS CAR. I AM HOPING GM WILL ISSUE A RECALL AND STOP CHEATING CONSUMERS. *NM
PURCHASED 02 RENDEZVOUS CXL AWD LAST FALL FROM DEALER. LAST WEEK VEHICLE STARTED ACTING LIKE IT WAS CONSTANTLY RUNNING IN 4WD OR DRAGGING AND WE NOTICED A WHINNING NOISE IN THE REAR END. TOOK THE CAR IN TO THE DEALER, WAS TOLD THAT THE LEFT REAR WHEEL BEARING WAS SHOT AND THE RIGHT ONE WAS STARTING TO GO BAD. ESTIMATED COST OF O…
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PURCHASED 02 RENDEZVOUS CXL AWD LAST FALL FROM DEALER. LAST WEEK VEHICLE STARTED ACTING LIKE IT WAS CONSTANTLY RUNNING IN 4WD OR DRAGGING AND WE NOTICED A WHINNING NOISE IN THE REAR END. TOOK THE CAR IN TO THE DEALER, WAS TOLD THAT THE LEFT REAR WHEEL BEARING WAS SHOT AND THE RIGHT ONE WAS STARTING TO GO BAD. ESTIMATED COST OF OVER $1,000. $303 FOR EACH WHEEL BEARING HUB ASSY (AUTO PART STORE MAX PRICE OF $134 EA) 1.4 HR LABOR FOR EACH SIDE (MANAGER SAID HIS MECHANIC COULD HAVE EACH SIDE DONE IN AN HOUR). EQUALS $606 ($338 IN PROFIT) IN PARTS AND $400 IN LABOR FOR 2 HOURS OF WORK. VEHICLE HAS 79,000 MILES AND THE SERVICE MANAGER SAID THAT THE FRONT WHEEL BEARINGS WILL PROBABLY HAVE TO REPLACED EVERY 30-40,000 MILES. *NM
I HAVE A 2002 BUICK RENDEZVOUS THAT JUST RECENTLY STARTED HAVING ABS AND TRACTION ACTIVE ISSUES. THIS ONLY OCCURS AT SLOW SPEEDS SUCH AS PULLING INTO OR OUT OF A PARKING SPACE, GOING THROUGH DRIVE THRU'S, ETC. WHEN IT HAPPENS, THE ANTI-LOCK BRAKES COME ON AND THE PEDAL VIBRATES AND IT TAKES THE CAR LONGER TO STOP. WHEN THE AB…
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I HAVE A 2002 BUICK RENDEZVOUS THAT JUST RECENTLY STARTED HAVING ABS AND TRACTION ACTIVE ISSUES. THIS ONLY OCCURS AT SLOW SPEEDS SUCH AS PULLING INTO OR OUT OF A PARKING SPACE, GOING THROUGH DRIVE THRU'S, ETC. WHEN IT HAPPENS, THE ANTI-LOCK BRAKES COME ON AND THE PEDAL VIBRATES AND IT TAKES THE CAR LONGER TO STOP. WHEN THE ABS KICKS IN, IT SOMETIMES THEN ACTIVATES THE "TRACTION ACTIVE" LIGHT. I ALSO NOTICE THIS HAPPENING WHEN DRIVING ON DOWNGRADES OR SMALL HILLS THAT I'M TRAVELING AT SLOW SPEEDS. I ALSO SOMETIMES HEAR A RUBBING SOUND WHEN THE TRACTION ACTIVATION LIGHT COMES ON. I HAVE HAD THIS CAR IN THE DEALERSHIP TWICE AND THEY FIRST SAID IT WAS BECAUSE I HAD TWO DIFFERENT BRANDS OF TIRES - SO I REPLACED THEM AND THAT DIDN'T MAKE ANY DIFFERENCE. I HAVE ASKED THEM TO CHECK THE ABS SENSOR/WHEEL BEARING, BUT THEY STATE IT'S FINE. AFTER READING SEVERAL OF THE SAME ISSUES ON THIS SITE, I FEEL THERE IS DEFINITELY A FAULTY ISSUE WITH THE ABS SENSOR. MY CAR HAS 73,000 MILES ON IT. *JB
DT: THE CONTACT STATED THAT BOTH THE VEHICLE''S HEAD AND INTAKE GASKET LEAKED WHICH CAUSED COOLANT TO SPILL ON THE DRIVEWAY WHILE THE VEHICLE WAS PARKED. THE CONTACT NOTICED A LARGE PUDDLE UNDERNEATH THE VEHICLE ON 06/13/06, THEN DROVE THE VEHICLE TO THE DEALERSHIP ON 06/15/06. THE DEALERSHIP DETERMINED THAT THE VEHICLE HAD A …
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DT: THE CONTACT STATED THAT BOTH THE VEHICLE''S HEAD AND INTAKE GASKET LEAKED WHICH CAUSED COOLANT TO SPILL ON THE DRIVEWAY WHILE THE VEHICLE WAS PARKED. THE CONTACT NOTICED A LARGE PUDDLE UNDERNEATH THE VEHICLE ON 06/13/06, THEN DROVE THE VEHICLE TO THE DEALERSHIP ON 06/15/06. THE DEALERSHIP DETERMINED THAT THE VEHICLE HAD A LEAKING HEAD GASKET AND INTAKE GASKET, BUT COULD NOT REPAIR IT IMMEDIATELY BECAUSE THERE WERE OTHER VEHICLES WAITING TO BE REPAIRED. ON 06/18/06, THE VEHICLE WAS DRIVEN TO ANOTHER DEALERSHIP FOR A SCHEDULED REPAIR ON 06/19/06. THE CONTACT PAID FOR THE REPAIR. THE DEALERSHIP DETERMINED THAT THE DEFECT HAS BEEN AN ONGOING PROBLEM FOR THE SAME MODEL.
THE INTAKE MANIFOLD GASKETS DETERIORATED AND STARTED LEAKING ON MY 2002 BUICK RENDEZVOUS AND ON MY 1997 CHEVROLET MALIBU. THE SAME THING HAPPENED ON MY MOTHER'S 1997 CHEVROLET MALIBU. ALL OF THE VEHICLES CITED HAD LESS THAN A 100K MILES ON THE ODOMETER. THE BUICK BEING THE LATEST VICTIM HAD 67K WHEN IT WAS DISCOVERED. THE GA…
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THE INTAKE MANIFOLD GASKETS DETERIORATED AND STARTED LEAKING ON MY 2002 BUICK RENDEZVOUS AND ON MY 1997 CHEVROLET MALIBU. THE SAME THING HAPPENED ON MY MOTHER'S 1997 CHEVROLET MALIBU. ALL OF THE VEHICLES CITED HAD LESS THAN A 100K MILES ON THE ODOMETER. THE BUICK BEING THE LATEST VICTIM HAD 67K WHEN IT WAS DISCOVERED. THE GASKET FAILURE COULD RESULT IN SEVERE ENGINE DAMAGE AND POTENTIAL FIRE. *NM
GAS GAUGE WORKS ERRATICALLY...WITH DRIVER'S MENU STATING GAS GALLONS USED AT 13 GALLON. THE GAUGE SHOWS FULL, THEN FLOPS BACK AND FORTH FROM 1/2 FULL TO FULL. WHEN THE VEHICLE FUEL REACHES LESS THAN 1/2 FULL THEN THE GAUGE GOES NUTS. HOW MUCH GAS DOES THIS VEHICLE HAVE ONCE THIS OCCURS? WHAT IS THE CORRECTIVE ACTION? *JB
Official recalls
207V349000 · Fuel System, Gasoline:storage
Aug 8, 2007
ON CERTAIN VEHICLES, VARIATIONS IN THE MANUFACTURING PROCESS OR EXPOSURE TO HIGH AMBIENT TEMPERATURES MAY LEAD TO FRACTURE OF THE FUEL TANK INLET CHECK VALVE (ICV).
Consequence & remedy
Consequence: A FRACTURE MAY ALLOW FUEL VAPORS TO PASS THROUGH AND ALLOW DROPLETS OF FUEL TO ACCUMULATE ON THE SIDE OF THE FUEL TANK. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Remedy: DEALERS WILL REPLACE THE FUEL TANK. THE RECALL WILL BE MAILED IN TWO PHASES WITH THE FIRST PHASE BEGINNING ON DECEMBER 4, 2007. THE SECOND PHASE WILL BE MAILED ON DECEMBER 13, 2007. OWNERS MAY CONTACT BUICK AT 1-866-608-8080; CHEVROLET AT 1-800-630-2438; OR PONTIAC AT 1-800-620-7668. THE VEHICLE POPULATION INCLUDES BUICK RENDEZVOUS AND PONTIAC AZTEK VEHICLE BUILT IN MAY 2003; CHEVROLET VENTURE AND PONTIAC MONTANA VEHICLES BUILT FROM JUNE THROUGH AUGUST 2002; AND ALL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO, AND HAWAII.
02V222000 · Air Bags:frontal
Aug 9, 2002
CERTAIN PASSENGER, MINI VANS, AND SPORT UTILITY VEHICLES HAVE AN AIR BAG INFLATOR ON THE DRIVER'S SIDE THAT COULD FRACTURE AT A WELD DURING A DEPLOYMENT.
Consequence & remedy
Consequence: PIECES OF THE INFLATOR COULD STRIKE AND INJURE VEHICLE OCCUPANTS AND THE AIR BAG CUSHION WOULD NOT INFLATE FULLY, REDUCING THE CAPABILITY OF THE BAG TO PROTECT THE DRIVER.
Remedy: DEALERS WILL INSPECT, AND REPLACE, IF NECESSARY, THE AIR BAG MODULE ASSEMBLY ON THE DRIVER'S SIDE. OWNER NOTIFICATION BEGAN AUGUST 15, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BUICK AT 1-800-521-7300, CADILLAC AT 1-800-458-8006, CHEVROLET AT 1-800-222-1020, GMC AT 1-800-462-8782, OLDSMOBILE AT 1-800-442-6537, OR PONTIAC AT 1-800-762-2737.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
2EA07006 · Fuel Tank Leakage
Opened Apr 18, 2007 · Closed Sep 13, 2007
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Additional source detail variants (5)
Fuel System, Gasoline:delivery:hoses, Lines/piping, And Fittings
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
Fuel System, Gasoline:storage:tank Assembly
GM IS RECALLING (NHTSA RECALL NO. 07V-349) CERTAIN MODEL YEAR (MY) 2002-2004 BUICK RENDEZVOUS, CHEVROLET VENTURE (REGULAR WHEELBASE) AND 2001-2004 PONTIAC AZTEK AND MONTANA (REGULAR WHEELBASE) VEHICLES TO REPLACE FUEL TANKS AND CORRECT A DEFECT THAT MAY ALLOW FUEL LEAKAGE.THE VEHICLE RECALL POPULATION IS RENDEZVOUS AND AZTEK VEHICLES BUILT IN MAY 2003, VENTURE AND MONTANA VEHICLE BUILT IN JUNE THROUGH AUGUST 2002 AND CERTAIN SAME MODEL VEHICLES REGISTERED IN NEVADA, ARIZONA, VIRGIN ISLANDS, PUERTO RICO AND HAWAII THAT WERE BUILT THROUGH NOV/DEC 2003 (DEPENDING ON MODEL).THE TOTAL NUMBER OF VEHICLES RECALLED IS 20,594 (INCLUDES 15,196 SUBJECT AZTEK AND RENDEZVOUS VEHICLES). IN ADDITION TO THE RECALL, GM WILL EXTEND THE WARRANTY ON MY 2002-2004 RENDEZVOUS AND REGULAR WHEEL BASE VENTURE VANS AND MY 2001-2004 AZTEK AND REGULAR WHEELBASE MONTANA VANS NOT INCLUDED IN THE RECALL TO PROVIDE WARRANTY COVERAGE FOR A PERIOD OF 10 YEARS OR 150,000 MILES, WHICHEVER OCCURS FIRST.GM WILL BEGIN NOTIFYING OWNERS IN DECEMBER 2007.GM REPORTS THAT THE FUEL INLET PIPE CONTAINING THE INLET CHECK VALVE (ICV) MAY FRACTURE AND ALLOW FUEL VAPORS OR FUEL TO LEAK OUT.GM DATA REVEALED THAT ELEVATED AMBIENT TEMPERATURES, HIGHER CARBON CONTENT IN THE ICV AND VARIATION IN THE MANUFACTURING PROCESS WERE THE CONTRIBUTING FACTORS FOR POTENTIAL CRACKS IN THE ICV.BEGINNING DECEMBER 2003, GM BUILT VEHICLES WITH A REDESIGNED FUEL TANK/ICV.SUBJECT VEHICLES NOT INCLUDED IN THE RECALL OR EXTENDED WARRANTY DID NOT SHOW A FAILURE TREND SIMILAR TO THE ABOVE VEHICLES..FOR ADDITIONAL DETAILS, SEE RECALL 07V-349.THIS INVESTIGATION IS CLOSED.
RQ06009 · Fuel Tank Leakage
Opened Dec 14, 2006 · Closed Apr 18, 2007
Status: closed (inferred from source dates) · Fuel System, Gasoline; Fuel System, Gasoline:storage; Fuel System, Gasoline:storage:tank Assembly; Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Additional source detail variants (4)
Fuel System, Gasoline
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage:tank Assembly:filler Pipe And Cap
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.
Fuel System, Gasoline:storage:tank Assembly
CERTAIN SUBJECT VEHICLES MAY EXHIBIT LEAKAGE OF ODOR AND/OR FUELFROM THE LOWER PORTION OF THE FUEL TANK INLET FILLER PIPE (INLET CHECK VALVE).THE INLET CHECK VALVE (ICV) AND THE FUEL TANK ARE JOINED TOGETHER USING A HOT PLATE WELDING PROCESS FOR PLASTIC PARTS.GM REPORTS THAT ITS ANALYSIS OF FIELD RETURNED PARTS SHOW EVIDENCE OF PROCESS VARIATIONS FOR DIFFERENT MANUFACTURING PERIODS.THESE VARIATIONS PRODUCED SOME ICV TO FUEL TANK JOINTS WITH POOR MELT FLOW LINES.ODI'S ANALYSIS OF GM'S WARRANTY CLAIM DATA FINDS MORE FREQUENT FUEL TANK REPLACEMENTS IN THE HOTTER CLIMATE STATES.THIS INVESTIGATION HAS BEEN UPGRADED TO AN ENGINEERING ANALYSIS (EA07-006) TO FURTHER ASSESS THIS MATTER.