THE UPPER THREADED PORTION OF THE SHAFT OF THE FRONT SUSPENSION BALL JOINT BROKE OFF, WHICH IS THE CONNECTION POINT FROM THE LEADING LINK TO THE FRONT FORK BRIDGE, AN INTEGRAL PART OF BMW'S TELELEVER FRONT SUSPENSION. LOSS OF THIS CONNECTION POINT ALLOWS THE FRONT FORKS TO MOVE FRONT TO REAR CAUSING DANGEROUS LOSS OF STEERING C…
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THE UPPER THREADED PORTION OF THE SHAFT OF THE FRONT SUSPENSION BALL JOINT BROKE OFF, WHICH IS THE CONNECTION POINT FROM THE LEADING LINK TO THE FRONT FORK BRIDGE, AN INTEGRAL PART OF BMW'S TELELEVER FRONT SUSPENSION. LOSS OF THIS CONNECTION POINT ALLOWS THE FRONT FORKS TO MOVE FRONT TO REAR CAUSING DANGEROUS LOSS OF STEERING CONTROL. NORMAL OPERATION OF THE TELELEVER SUSPENSION EXERTS FORCES WHICH ARE LONGITUDINAL ALONG THE BALL JOINT SHAFT. THE BALL JOINT SHAFT IS NOT SUBJECT TO SIDEWAYS SHEAR FORCE, SO THE SHAFT SHOULD NOT HAVE BROKEN UNDER NORMAL WEAR AND TEAR UNDER ANY CIRCUMSTANCES. THE METAL IN THE SHAFT MUST HAVE BEEN DEFECTIVE AT MANUFACTURE IN ORDER FOR THE LONGITUDINAL FORCE ALONG THE SHAFT AXIS TO HAVE BROKEN OFF THE THREADED PORTION OF THE BALL JOINT SHAFT. *TR
ON CERTAIN MOTORCYCLES, AT LOWER TEMPERATURES, WIRING WITHIN THE ANTI-THEFT CONTROL UNIT MAY PRESS AGAINST THE FUEL PUMP RELAY. THE FUEL PUMP RELAY CONTACTS COULD OPEN, INTERRUPTING THE FUEL SUPPLY TO THE ENGINE, RESULTING IN STALLING.
Consequence & remedy
Consequence: IF STALLING WERE TO OCCUR, THE DRIVER WOULD BE UNABLE TO MAINTAIN SPEED OR ACCELERATE, INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE ANTI-THEFT CONTROL UNIT. THE RECALL BEGAN OCTOBER 4, 2004. CUSTOMERS SHOULD CONTACT BMW AT 1-800-831-1117.
ON CERTAIN MOTORCYCLES, AN INCORRECT SEALING RING WAS MOUNTED TO THE PISTON OF THE REAR BRAKE MASTER CYLINDER.
Consequence & remedy
Consequence: IF ONLY THE REAR BRAKE WERE APPLIED DURING RIDING, INSUFFICIENT BRAKING PRESSURE WOULD BE AVAILABLE TO SLOW THE MOTORCYCLE, WHICH COULD INCREASE THE RISK OF A CRASH.
Remedy: DEALERS WILL REPLACE THE REAR BRAKE MASTER CYLINDER. THE RECALL BEGAN JULY 16, 2004. OWNERS SHOULD CONTACT BMW AT 1-800-831-1117.
Model-level recall history does not show whether a particular VIN is affected or has received a repair. Check a VIN with NHTSA ↗
NHTSA investigations
1
DP12001 · M/c Final Drive Ball Bearing Failure
Opened Jan 20, 2012 · Closed Jun 20, 2013
Status: closed (inferred from source dates) · Power Train:driveline:differential Unit
The Office of Defects Investigation (ODI) received a defect petition requesting that it open an investigation into model year (MY) 1998-2009 BMW KLT series motorcycles for final drive bearing failures.The petitioner asked NHTSA to issue an order that [BMW] be required to recall the affected models for inspection ofcomponent wear and proper assembly of the [final drive] bearing.ODI has reviewed the petition, assessed relevant consumer complaints, and gathered other data in the course of investigating this issue.Based on its review, ODI does not believe that a safety-related defect trend currently exists for final drive bearing failures in the subject motorcycles.Therefore, in view of the need to allocate and prioritize NHTSA's limited resources to accomplish the agency's safety mission, the petition is denied.However, the agency will continue to monitor information related to this issue and will take further action if warranted.For detailed information, see the Federal Register notice: https://federalregister.gov/a/2013-13779.
2005 BMW K1200 Lt Problems, Complaints & Recalls | Skip That Year
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